Yazoo/Kees ZCBI48181 Operator'S Manual Download

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Operators Manual

ZCBI48181

Models:

Please read these instructions carefully and make
sure you understand them before using the machine.

MANUAL NO. 109994 REV. IR (09/01/04)

Summary of Contents for ZCBI48181

Page 1: ...Operators Manual ZCBI48181 Models Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 109994 REV IR 09 01 04...

Page 2: ...guards and safety devices in place and in proper working condition 2 Stop engine and remove spark plug wires or remove key before adjusting servicing or perform ing maintenance Engine exhaust some of...

Page 3: ...CUSTOMER RESPONSIBILITIES 22 Maintenance Schedule 22 Lubrication Chart 23 Tires 23 Operator Presence System 23 Blade Care 23 V Belts 25 Engine 25 Air Screen Air Filter 26 Oil Filter 26 Spark Plugs 26...

Page 4: ...s you engage the IZT Intergraded Zeroturn Transaxle bypass linkages Battery acid is corrosive explosive and flammable Read Operator s Manual Shut off engine remove key before perform ing any maintenan...

Page 5: ...in the blades and thrown out Beware of the discharge deck and do not point it at any one Do not use the machine without the discharge deck in place Stop the engine and prevent it from start ing before...

Page 6: ...it Local laws may regulate the age of the user Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boot...

Page 7: ...mps On uneven terrain the machine can tip more easily Long grass can hide obstacles Drive slowly Use small movements of the steering controls Be extra cautious with any additional equipment which can...

Page 8: ...ren to operate the machine Be particularly cautious near corners bushes trees or other objects that block your view SAFETY INSTRUCTIONS WARNING The engine must not be started when the driver s floor p...

Page 9: ...n servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury damage...

Page 10: ...ing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Transport The machine is heavy and can cause serious crushing injuries...

Page 11: ...mproved forest covered brush covered or grass covered land un less the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is us...

Page 12: ...that the operator can comfortably reach the deck lift pedal and safely operate the mower See Service and Adjustment Section of this manual Remove protective wrap from the seat Remove the three prong k...

Page 13: ...section of this manual Be sure the mower is in a well ventilated area Be sure the area in front of the mower is clear of other people and objects Be sure all of the above assembly steps have been comp...

Page 14: ...TO THE FOLLOWING ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Check your engine manual for fuel requirements Become familiar with all controls the...

Page 15: ...tarting a cold engine 5 THROTTLE CONTROL Used to control Engine Speed 6 IZT Integraded Zeroturn Transaxle BYPASS LINKAGES Bypasses IZT s for pushing or pulling mower 7 IGNITION SWITCH Used to start or...

Page 16: ...n to empty a grass catcher etc TO USE THROTTLE CONTROL See Fig 3 Always operate engine at full throttle The Throttle control is equipped with a choke detent Pressing the throttle control all of the wa...

Page 17: ...m the neutral slots or the engine will kill Fig 4 and 4A By moving the levers an equal amount forward or back the machine will move in a straight line in that direction Fig 4 and 4A Movement of either...

Page 18: ...ed when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prevent s...

Page 19: ...o engage the IZT Integraded Zeroturn Transaxle bypass linkages The IZT bypass linkages are located on the rear of the frame below the rear engine guard CAUTION Do not tow this vehicle it may cause dam...

Page 20: ...uel lines and carburetor are empty Use fresh fuel the next season See Storage Instruc tions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may...

Page 21: ...rottle control in small steps allowing the engine to accept small changes in speed and load until the throttle control is completely in the fast position If the engine starts to run roughly press the...

Page 22: ...n dirty or dusty conditions 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum DO NOT o...

Page 23: ...engaged the PTO switch is disengaged pressed down the operator is on the seat and the control levers are rotated to the outside of the mower When the engine is running any attempt by the operator to l...

Page 24: ...the bolt or pin parallel with the ground If the blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced...

Page 25: ...of operation and replace if necessary The Belts are not adjustable Replace belts if they begin to slip from wear CUSTOMER RESPONSIBILITIES ENGINE LUBRICATION Refer to you Engine Owners Manual TO CHAN...

Page 26: ...plug type and gap setting refer to your ENGINE OWNER S MANUAL IN LINE FUEL FILTER See Figs 11 and 12 The fuel filter should be replaced once each season If the fuel filter becomes clogged obstructing...

Page 27: ...ted you can not properly adjust your deck NOTE It may be easier to adjust the front lift linkages by removing the floor pan before any adjustments are made SIDE TO SIDE ADJUSTMENT See Figs 13 and 14 R...

Page 28: ...k is higher or lower than 4 1 2 To lower the front tip of the blade using a 9 16 wrench loosen the hex nuts that are on the front lift linkages be sure to loosen equal amounts When distance B is 1 8 t...

Page 29: ...Integraded Zeroturn Transaxle BELT See Fig 17 Park the mower on a level surface Engage the park brake IZT BELT REMOVAL NOTE Be careful not to damage the fan blades on the IZT s as this can affect cool...

Page 30: ...due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealer also prevents tire dry rot and corrosion TO START AN ENGINE WITH A WEAK BATTERY WARNING Lead acid batteries ge...

Page 31: ...sition as the old battery Reinstall terminal guard First connect RED battery cable to positive battery terminal with hex bolt and hex nut FIGURE 18 TERMINAL ACCESS DOORS TERMINAL GUARD TO REMOVE CABLE...

Page 32: ...rear tire or decrease the air pressure 2 3 psi in the right rear tire Recheck tracking and keep making adjustments with the tire pressure until the unit tracks straight DO NOT exceed maximum recommend...

Page 33: ...r Responsibilities section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals If battery is removed from mower for storag...

Page 34: ...another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your mower indoors and cover it to give protection from dust and d...

Page 35: ...Disengage attachment clutch 3 Recharge or replace battery 4 Replace fuse 5 Clean battery terminals 6 Check all wiring 7 Check replace ignition switch 8 Check replace solenoid or starter 9 Contact an a...

Page 36: ...bent or loose blade 7 Buildup of grass leaves and trash under mower 8 Mower drive belt worn 9 Blades improperly installed 10 Improper blades used 11 Clogged mower deck vent holes from buildup of gras...

Page 37: ...WIRING SCHEMATIC...

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