YASKAWA YASNAC J50 Connecting Manual Download

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Summary of Contents for YASNAC J50

Page 1: ...YASNAC J50 CONNECTING MANUAL CNC SYSTEM FOR MACHINE TOOLS BEFORE INITIAL OPERATION READ THESE INSTRUCTIONS THOROUGHLY AND RETAIN FOR FUTURE REFERENCE Y YASUWJA TOE C843 12 2B...

Page 2: ...pending on the type of the CNC unit supplied by Yaskawa Make additions or deletions of connections in accordance with the combination for standard cabinets and integrated units The programmable contro...

Page 3: ...12 8 CONNECTIONTOOPERATOR S PANEL o o c o o o 13 8 1 CONNECTION TO EACH UNIT 13 8 2 DETAILS OF CONNECTION O 14 9 coNNEcTloN oFMANuAL PuLsEGENERAToR l5 9 1 CONNECTION TO EACH UNIT 15 9 2 DETAILS OF CON...

Page 4: ...ON TO EACH UNIT 50 17 2 DETAILS OF CONNECTION 51 17 3 EXPLANATION OF GENERAL PURPOSE l OSIGNALSO 85 18 CABLES 89 18 1 LIST OF CABLES O O 89 18 2 SPECIFICATIONS OFCABLE 91 18 3 LIST OF CONNECTORS 93 18...

Page 5: ...ause failures c The air discharge outlet should be positioned where dust and oil mist do not enter The heat sink of the feed servo and spindle drive units can be installed outside for higher thermal e...

Page 6: ...reinstalling during maintenance work 10 Read the instruction manuals of the feed servo and spindle drive units when mounting them Heat sink should be installed outside the cabinet to reduce internal...

Page 7: ...thin cabinet AT to be less than 10 C Pv k A AT W Llo c L 6W mz C 4 A heat exchanger is not needed if total heat value Pv S allowable heat value Pv 5 A heat exchanger has to be installed with the follo...

Page 8: ...4 1 3 The door and the back cover should be securely sealed with packing See Fig 4 2 4 Special caution is required for the CNC operator s panel as it operates at high voltage and collects dust in the...

Page 9: ...to external magnetic This distance of 300 mm is a rule of thumb and the optimal influences Sources that generate magnetic fields such as distance may differ for each setting Therefore full precaution...

Page 10: ...nger even when it is required 5 When circulating air inside the cabinet do not allow forced air to blow directly on the servo unit to prevent dust from collecting on the unit 6 The regenerative resist...

Page 11: ...RS CNC UNIT TYPE JZNC JRKOO 4 n BA P l CP50 m 3 TTERY SR50 R50 YASNAC 1 D o Lc m z v e m z o D o m m z o N m z v 1 u D z z o r m z v J CN03 N 01 SUORCE POWER ON O F 5V0 24V O OHT O AiM CN02 M 01 CNO1...

Page 12: ...is clamping serves not Press the exposed part onto the ground plate using the cable only as cable support but also as cable shielding In ensuring safe clamp operation of the system it is extremely imp...

Page 13: ...PANEL 200VAC FOR MACHINES I pp a l J 0 MODULE CONTROL CABINET J p mr CN 1 OUT40 PUNTS N2 iii IN 8 FOINTS OUT8 FONTS CN3 f IN24 POINTS OUT 16 POINTS ENET CN4 m N40M NT u l owER NpuT EouENcE q CN 3 IN...

Page 14: ...INPuTs OUEN CN 3 N40m NTs CN14 n w OUT 32 POINTS DIRECT1 20 F JANCD SR51 OPTION OCNE c P 1 0 MOOULE 4 CONTROL CABINET 7d_ l v If 1 0 MOOULE CONTROL CABINET r c 4 CN1l ti C62 CN12 N 8 POINTS OUT8 POINT...

Page 15: ...N40POINT ml u 0 CN 3 40 0 s OUT 32 FYIINTS l fl cNIOp f w i b MM51 IOPTIONI CN1l I n i II CPU BOARD n JANCDCP50 CN20 CNA L JAN CD 3R51 OPTION o CN36 CNE CND L _ OIRECT IN X15 BOARD CN33b nm II z AXIS...

Page 16: ...WER 172025 1 I Fig 7 1 7 2 DETAILS OF CONNECTION Ps 1 T CN3 3 T G T SUPPLY SINGLE PHASE 200 220 230VAC f 15 A i13 IW H7 2Hz 580VAC NOTE The power supply is designed to function normally even in the ev...

Page 17: ...TION TO EACH UNIT 10220 JANCD PC50 CNIZ CPS 18FB 172040 1 CNO1 Ka zl 1 C12 1012O 3OOOVE Col 172026 1 CNC OPERATOR S PANEL 1 I JAN CD SP50 CN2 10220 6202J L 01 D3000VE IEB CN3 1 178315 2 1782W5 1 5V 2...

Page 18: ...5 1 POWER ON PON CNB 18 POWER OFF POFF CNB 19 Vertical type CNC contains a power ON OFF switch PCOM CNB 20 A special external circuit does not have to be provided Notes I L 1 The shield enclosure does...

Page 19: ...SE GENERATOR 9 1 CONNECTION TO EACH UNIT CNC OPERATOR S PANEL JANCD SP50 CN 1 10220 6202J L El 1 OVH 11 2 OVH 12 3 OVH 13 4 5VH 14 5 5VH 15 6 5VH 16 PAH 7 17 PAH 8 18 PBH 9 19 PBH 10 20 FG ID Clol 101...

Page 20: ...CH UNIT CNC UNIT JANCD PC59 1OZO 52A2JL s 1 11 24VT 2 12 TCOM 3 13 OFF 4 14 5 15 6 16 TOLO 7 TON 17 SVMX 8 18 NCMX 9 19 TESP 10 20 FG CN1 D 1 The HPG power supply is a constant 5V 2 An open collector...

Page 21: ...1 CN 11 1 CN1l 7 CN 11 1 CNII 1 CN1l 2 _ ka 24V NCMX NCMX NC POWER ON Ft SVMX SVMX SERVO POWER ON EMERGENCY STOP INPUT TESP MACHINE END RELEASE OVERLOAD INPUT TOI D NORMALLY NOT USED TON TCOM TOFF FG...

Page 22: ...tact capawy according to the servo unit etc 200 220 230VAC 50 60Hz RSTE II u s Rs TO FEED SERVO UNIT IL I L Ts 1 k svnJlx I EMERGENCY STOP PB T I MOTOR BRAKE 1 1 5 NOte I i _ i I BRAKE POWER SUPPLY OP...

Page 23: ...so that the circuit is energized at the output of SVMX signals d When the external circuit is ready after the circuit between SVMX is closed and the control becomes ready close the MRD machine ready i...

Page 24: ...7 PA5 8 Ps 18 PB5 9 PS 19 pB5 10 20 FG CN2 PIN LAYOUT In 1 L C31 FEED SERVO UNIT SGDB TYPE 126 30d0 E 2ND AXIS II 1 II SGDB TYPE 1ST AXIS J b 1 iO150 3000VE CN 1 CN2 1025O 52A2JL 10220 52A2J L 1 PGOV...

Page 25: ...7 DIR 17 PA3 8 Ps 18 PB3 9 Ps 19 pB3 10 20 FG CN2 PIN LAYOUT FEED MOTOR I I C31 1 SGDE TYPE 10126 30d0 E 2ND AXIS I I d CN 1 CN2 L w 1 1025O 52A2JL 1022O 52A2JL 1 PGOV 11 BAT I 1015O 3OOOVE 2 PGOV 12...

Page 26: ...1 CN30 9 GNDMALM 4 CN30 16 PA 1 CN30 1 PA1 CN30 1 PB 1 CN30 17 PB1 CN30 2 F Pc 1 CN30 I PC1 CN30 1 GND CN30 2 GND CN30 FG I CN30 25 ND2 J R REGENERATIVE R 1ST AXIS FEED MOTOR B SGDB TYPE I d 1 11P CNI...

Page 27: ...CN 31 17 CN 31 20 CN 31 19 CN31 I CN31 2 CN31 3 FG CN 31 23 24 CN 31 25 DA2 GND DA 24VE SVON TGoN GNDflGOl SRDY2 GND6RD OL2 GND OL ALM2 GND ALJ PA 2 PA2 PB z PB2 Pc 2 PC2 GND GIVD 5V EX GND2 I d 11P...

Page 28: ...6 5 GND GON i CN1 28 SRDY5 CN2 15 CN36 6 CN1 29 GND RDY I P oNTRoLCN 36 7 CN1 30 CN 36 12 I fl cN36 13 oL5 1 1 I cN36 8 ALM5 I I cN1 31 CN36 9 GND ALM P CN1 32 II II II II II 5 CN2 4 0s E CN2 1 CN2 CN...

Page 29: ...30 1 GND OL CN30 8 ALIMI CN30 9 GND AIA 4 CN30 16 PA I CN30 1 PA I CN30 1 B CN30 17 PB1 CN30 2d Pc 1 CN30 I PC1 CN30 1 GND CN30 2 GND CN30 FC 1 N33 2i24 Ex I r CN30 2 ND2 I I 1 R REGENERATIVE CIRCUIT...

Page 30: ...CN31 12 CN31 13 i CN31 10 CN31 11 llQl cN31 8 CN31 9 _ CN 31 23 24 t CN31 25 N J n P B SGDB TYPE 4P 7 CN1 5 CN2 CN1 6 CN2 cNI 47 CN2 P CN1 40 CN2 CN1 27 CN2 CN1 28 CN2 i z CN1 29 P CN1 30 cN2 cN2 iI...

Page 31: ...LM I CN 33 16 I PA 3 CN 33 15 PA3 CN 33 18 PB 3 CN 33 17 PB3 CN33 20 i C33 CN 33 19 CN33 1 GND CN33 2 GND CN33 3 FG G 1 CN 32 23 24 Ex r CN32 25 ND2 _ J SGDB TYPE 1P CN1 5 CNI 5 CN1 47 IF CN1 40 l CN1...

Page 32: ...CN36 11 1 GND OL cN36 8 ALM5 CN36 9 GND ALh CN 36 16 PA 5 CN 36 15 PA5 CN 36 18 PB 5 CN 36 17 PB5 CN 36 20 I Pc 5 Cii36 19 PC5 CN36 1 GND CN36 2 GND CN36 3 FG CN 36 23 24 Ex I k CN36 25 ND J I I 11P...

Page 33: ...ed in parallel 3 Line Filter Installation a A line filter is installed to prevent radio interference by high frequency generated by the servo drive unit Line Filter Type Current per Phase of Input Pow...

Page 34: ...16 PA4 17 PA4 18 PB4 9 19 PB4 10 20 FG 0126 3000vP 0120 3000vE 0126 3000V 1P 0120 3000VE uR FO1 G CIMR VM3 CN1 1ST SPINDLE 4 LIR OM Y G CN2 CN3 1 Ov 11 ccl 2 Ov 12 CA1l 3 Ov 13 CA21 4 5V 14 Pcs 1 5 5...

Page 35: ...A21 4 5V 14 Pcsl 5 5V 15 Pcsl 6 5v 16 PAS1 7 SG 17 PAS I B THSA1 18 PBS1 9 THSB1 19 PBS1 10 24V 20 FG Fig 12 3 2 For Mortor with Separately Installed PC a For lathe CNC UNIT JAN CD SR50 1 CN33 10220 5...

Page 36: ...FG 10126 3OOOVE I I 10120 3000V CIMR VM3 CN 1 1ST SPINDLE CN2 CN3 1 Ov Ill Ccl 2 Ov 121CA11 3 Ov 131CA21 4 5V 14 Pcsl 5 5V 15 F csl 6 5V 16 PAS1 7 SG 17 PAS1 6 THSA1 18 PBS1 9 THSB1 19 PBS1 10 24V 20...

Page 37: ...3 Main Cercuit 200 220VAC 50 60Hz k cl MR vM3 i K COOLING FAN 1ST SPINDLE Y MOTOR Fig 12 7 Connection to Main Circuit 33...

Page 38: ...L CIMR VM3 HLI 3T CN33 22 C A3 1ST SPINDLE CNI 3 CN3321 GND DA CN 1 4 CN3 L8 ALM3 Y c E CN32 16 PA3 C CN2 16 CN32 17 PA3 P CN2 17 CN32 18 i PB3 CN2 18 CN 32 19 PB3 j P CN2 19 CN 32 14 PC3 I I CN2 14...

Page 39: ...tion to Motor with Built in PG 1st Spindle 2nd Spindle J INDLE DRIVE UNIT 7 CIMR VM3 i Xj CN1 3 1ST SPINDLE CN1 4 N2 16 N2 17 N2 18 N2 I 9 N2 14 N2 I 5 i CN3 16 CN3 17 Ed CN3 18 PB Ii z CN3 19 PB1 PI...

Page 40: ...lS PB4 CN2 16 CN32 19 PB4 P CN2 19 CN34 14 PC4 CN2 14 CN34 15 PC4 1P CN2 15 CN34 20 FG I Fig 12 10 Connection to Motor with Built in PG Spindle I SPINDLEI I AC SPINDL MOTOR U SKA r k 43L L CN3 19 PB 1...

Page 41: ...CN32 16 PA3 CNS A PA 1 CN32 17 PA3 P CNS N PA1 CN32 18 I PB3 CNS C PB 1 CN32 19 PB3 P CNS R PB1 CN32 14 PC3 CNS B Pc 1 CN32 15 PC3 P CNS P pcl II 1 1 4 1 1 3 1 CN32 4 5vEX j CN32 1 GND CN32 5 5VEX CN3...

Page 42: ...2 2 GND CN32 6 4 5VEX 1 A CN 32 3 GND P CN32 20 IT I SPINDLE PULSE GENERATOR 2ND SPINDLE I 1 t A 4 CNS A PA4 P CNS N PB4 i CNS C PB4 P CNS R J 7 PC4 CNS B PC 2 I CN34 15 PC4 P CNS P pc2 I I 1 CN34 16...

Page 43: ...15 CN34 4 CN34 1 CN34 5 _ CN34 2 CN34 6 CN34 3 CN34 20 SPINDLE PULSE GENERATOR 1ST SPINDLE I PC4 5vEX PA4 CNS A PA 1 PA4 P CNS N PA1 PB4 f CNS C PB 1 PB4 P CNS R PB1 PC4 CNS B Pc 1 P CNS P pcl 1 1 1 I...

Page 44: ...0 5 5 8 0 M8 M8 M8 4018 55 14 0 8 0 14 0 M8 M8 M8 4022 66 14 0 14 0 22 0 M8 M8 M8 4030 90 30 0 22 0 30 0 M8 M8 M8 Terminal Name R s u v u v T E W E W E Note Cable size isselected atambient temperature...

Page 45: ...0 60Hz Fig 13 l Connection to Each Unit 13 2 DETAILS OF CONNECTION JANCD cPW CN20 7 CN20 6 x m CN20 3 CN20 2 CN20 1 SD RD POWER SUPPLY 200 220VAC 50 60Hz Note Wire length between tape reader and main...

Page 46: ...3 4 Csl 14 5 RS1 15 6 RD1 16 7 SD1 17 6 DINO 18 9 024DI 10 FG FG C20 RS 232C 1012 O 3OOOVE INTERFACE DB25S Fig 14 1 Connection to Each Unit 14 2 DETAILS OF CONNECTION CNC UNIT INTERFACE CONNECTOR ____...

Page 47: ...stop the machine but the machine can not output control codes to control the NC However when the machine under control is unable to process data in time it can control the CS signals of the NC to hal...

Page 48: ...sends out the data that succeeds the previously sent one g Upon reading in the data NC sends out code DC3 h The machine stops sending data RTPUT DC1 DC3 DC1 7 DC3 uTpuT SD RD J INPUT 1 10 CHARACTERS...

Page 49: ...Connection Using OV Common 15 2 DETAILS OF CONNECTION The following input signals require high speed processing and are connected to the PC board type JANCD PC50 instead of general purpose 1 0 boards...

Page 50: ...3 DETAILS OF SIGNALS NPUT AvE ORM SIGNAL RECEIVED BY NC JANCD PC50 _ TIME 40 40 s Fig 15 4 Time Chart J JANCD PC50 APPROX 8mA CNIO ll 13 24V CN1O 1 3 9 I I a OV Common b 24V Common Fig 15 5 110Circui...

Page 51: ...2040 1 m CN02 P D I I MRP 8F0 172060 1 izm l 1 0 MODULE JAN CD FC81O FC880 CNII FC861 MR 8RMD2 CN7 CN13 172037 1 Fig 16 1 CONNECTION 1 0 MOD ll F I CN13 3 I SH I B i CN13 4 1 JAN CD PC50 1 I I CN1l 1...

Page 52: ...FC860 FC861 Nll CN12 MR 8RMD2 C130 HI C200 JANCD FC81O FC860 F 8 12 Nll MR 8RMD2 BE 2040 N CN7 o C130 H C200 H JANCD FC81O Fc860 Fc861 Nll MR 8RMD2 N13 O CN7 16 4 DETAILS OF CONNECTION 1 0 MODULE NO...

Page 53: ...le Forterminal1 0module 3 Logic can be set to 1 by short pin SW2 setting of an 1 0 module FC8 10 FC860 FC861 when the input contact is closed disregarding whether common OV or 24V is used INVERS SW 2...

Page 54: ...c CN4 lo C54 MR 50RMD2 MRP 50F01 D 1 0 MOOULE z ik i CN5 C65 FRC2 C50S12 OL FRC2 AA50 20S CN6 D C66 FRC2 C50S12 OL FRC2 AA50 20S n 1 0 MODULE Use ths cable whenexternal power IS supplled 1 CN2 Pn C72...

Page 55: ...lool 5 1001 6 lool 7 h I o 4 Notes 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 1 1 0 Module Types JANCD FC8 10 FC860 for connection details 2 The addr...

Page 56: ...7 J Coh 131 o2 Notes 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 1 1 0 Module Types JANCD FC810 FC860 for connection details 2 The addresses are those...

Page 57: ...common is also available Refer to Par 18 3 2 1 1 0 Module Types JANCD FC810 FC860 for connection details 2 The addresses are those for module No 1 1004 O to 1004 7 The address layouts for modules Nos...

Page 58: ...3 4 o Notes 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 1 I O Module Types JANCD FC810 FC860 for connection details 2 The addresses are those for modu...

Page 59: ...nnection example shows 24 V common OVcommon is also available Refer to Par 18 3 2 1 I O Module Types JANCD FC810 FC860 for connection details 2 Theaddresses arethose formodule No l 1007 Oto 1008 7 The...

Page 60: ...4 V common O V common is also available Refer to Par 18 3 2 1 1 0 Module Types JANCD FC810 FC860 for connection details 2 The addresses are those for module No 1 1009 O to 1009 7 The address layouts f...

Page 61: ...s 1 This connection example shows 24 V common OV common is also available Refer to Par 18 3 2 1 1 O Module Types JANCD FC8 10 FC860 for connection details 2 Theaddresses wethose formodule No l lOIO O...

Page 62: ...is also available Refer to Par 18 3 2 1 1 0 Module Types JANCD FC8 10 FC860 for connection details 2 Theaddresses arethose formodule No l 1012 0 to lOl2 7 The address layouts formodules Nos 2and3are t...

Page 63: ...V common O V common is also available Refer to Par 18 3 2 1 1 0 Module Types JANCD FC8 10 FC860 for connection details 2 The addresses are those for module No 1 1013 O to 1013 7 The address layouts fo...

Page 64: ...2 22 no l 3 21 llol 4 20 1101 5 19 1101 6 lo llol 7 1 9 1 TO 4 0 4 24V Ov a Note The addresses are those for module No 1 1 100 0 to 1 101 7 address layouts formodules Nos 2and3 are the same as shown a...

Page 65: ...llo3 2 I r 1 16 4 llo3 3 I 1 1 llo3 4 r t 14 llo3 5 I 13 1 1103 6 12 llo3 7 I 1 4 I 0 4 J The Note The addresses are those for module No 1 1 102 0 to 1 103 7 address layouts for modules Nos 2 and 3 a...

Page 66: ...4 5 I 1104 6 I 1 43 I I 81104 7 I t O 1 TO 4 0 4 I Note The addresses are those for module No 1 1 104 0 to 1 104 7 The address layouts for modules Nos 2 and 3 are the same as shown above starting with...

Page 67: ...5 7 7 rl 8 Ov J Note Theaddresses arethose formodule No l l105 0 to llO5 7 The address layouts formodules Nos 2 and3 are the same as shown above starting with newer addresses Refer to Appendix B 3 Add...

Page 68: ...hose for module No 1 1 106 0 to 1 107 7 address layouts for modules Nos 2 and 3 are the same as shown above starting with newer addresses Refer to Appendix B 3 Address Classification for details Fig 1...

Page 69: ...Note The addresses are those for module No 1 1 108 0 to 1 109 7 The address layouts for modules Nos 2 and 3 are the same as shown above starting with newer addresses Refer to Appendix B 3 Address Clas...

Page 70: ...I 39 1111 2 38 1111 3 37 1111 4 r t 36 J 1111 5 35 1111 6 34 1111 7 33 Note The addresses are those for module No 1 11 l 1 0 Oto llll 7 The address layouts formodules Nos 2and3 arethe same as shown a...

Page 71: ...6 COM 00 I o 2 Notes 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 2 1 0 Module Types JANCD FC861 for connection details 2 The addresses are those for mo...

Page 72: ...ction example shows 24 V common OV common is also available Refer to par 18 3 2 2 I O Module Types JANCD FC861 for connection details 2 Theaddresses arethose formodule No l 1002 0to 1002 7 The address...

Page 73: ...s 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 2 1 0 Module Types JANCD FC861 for connection details I 2 The addresses are those for module No 1 1003 O...

Page 74: ...O V common is also available Refer to Par 18 3 2 2 1 0 Module Types JANCD FC861 for connection details 2 The addresses are those for module No 1 1005 O to 1 105 7 The address layouts for modules Nos...

Page 75: ...ection example shows 24 V common O V common is also available Refer to Par 18 3 2 2 1 0 Module Types JANCD FC861 for connection details 2 The addresses are those for module No 1 1006 O to 1007 7 The a...

Page 76: ...6 4 llol 7 rJ Note The addresses are those formodule No l l llOO Oto l101 7 The address layouts for modules Nos 2 to 7 are the same as shown above starting with newer addresses Refer to Appendix B 3 A...

Page 77: ...llo3 3 r 1 t 38 1 no 4 1 t 3 tillo3 5 I 40 43 T046 I 4 0 4 J Note Theaddresses arethose formodule No l l 1102 Oto l 103 7 The address layouts formodules Nos 2t07are thesame asshown above starting with...

Page 78: ...ses arethose formodule No l l 1104 O to l105 7 The address layouts for modules Nos 2 to 7 are the same as shown above starting with newer addresses Refer to Appendix B 3 Address Classification for det...

Page 79: ...6 6 I 41 I 1106 7 I Note The addresses are those for module No 1 l 1106 O to l106 7 The address layouts for modules Nos 2 to 7 are the same as shown above starting with newer addresses Refer to Appen...

Page 80: ...lool 7 I 7 COM30 L Notes 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 The addresses are those for module No 1 1 10...

Page 81: ...Notes 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 Theaddresses aethose formodule No l l 1002 0 to lOO2 7 The add...

Page 82: ...7 1 cord 30 Notes 1 This connection example shows 24 V common O V common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 The addresses are those for module No 1 1 1003 O to...

Page 83: ...example shows 24 V common O V common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 The addresses are those for module No 1 1 1005 O to 1005 7 The address layouts for mod...

Page 84: ...I 1007 6 6 1 loo 7 7 F 7 8 COM 30 Notes 1 This connection example shows 24 V common OV common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 Theaddresses arethose formodul...

Page 85: ......

Page 86: ...n example shows 24 V common O V common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 The addresses are those for module No 1 1 l 102 0 to l 103 7 The address layouts for...

Page 87: ...his connection example shows 24 V common O V common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 The addresses are those for module No 1 1 1 104 0to 1105 7 The address l...

Page 88: ...common O V common is also available Refer to Par 18 3 2 3 SP50 Board for connection details 2 The addresses are those for module No 1 1 1 106 0to 1106 7 The address layouts for modules Nos 2 to 8 are...

Page 89: ...outputs 344 points can be connected when only FC 810 FC860 is added Up to 7 boards max inputs 512 points max outputs 448 points can be connected 2 Each module can be used together with the other Howe...

Page 90: ...cuits should be 3 5 A max 17 3 2 2 1 0 MODULE TYPE JANCD FC861 1 Input Circuits O V common and 24 V common can be set by an external device for the input circuit Internal power supply and external pow...

Page 91: ...y is used 7 POtiER suEP CNEXT I 24V OV I I CN 15 3 __ Fig 17 44 External Output Circuit Notes 1 All 56 output points are polarized contactless transistorized source driver outputs The current when ON...

Page 92: ...mA at ON Output current 1 point 60 mA max differs from load General purpose 1 0 signal 1 0 module JANCD FC8 10 FC860 FC861 consumed current Input current l point 10 2 mA at ON Output current l point 6...

Page 93: ...OOOVE Type MRE 20M01 G Type 10320 52A0 008 Type MR 20L UL 20276 AWG 28 x 10pairs Type 10126 3OOOVE Type 10156 3OOOVE Type 10326 52AO OO8 Type 1035O 52AO OO8 UL 20276 AWG 28 x 13pairs Type 10126 3OOOVE...

Page 94: ...KQVV SB DE 8400095 0 2 mm x 50 cores Connector MRP 20F01 MR 20L Cable KQVV DE 6428673 0 2 mm X20 cores Connector 172025 1 1 0 FC810 AC power supply Cable VCT D 8402398 0 2 mm x 5 cores Type MRP 8F01 T...

Page 95: ...Approx Mass kg cm 230 Table 18 5 Characteristics Max Conduction Resistance 20C Wkrnl 113 Table 18 3 Characteristics Min Insulation Resistance 20C Mfl kml 50 Withstand Voltage VAC min 1000 Continuous O...

Page 96: ...Conductor Insulation I Thickness mm Diameter mm Sheath Finished Cable Diameter mm 5 Tinned annealed copper stranded wire 2 0 37 0 26 1 8 Insulation vinyl 0 8 3 4 Right twisted outerdiameterappmx 9 2m...

Page 97: ...AO IX 10326 A2CM3 10126XKXI VE lo126 XlEL IO326 52AWMJ 1O32 WZXW3 1012O3CCOVE 1012W5OX EL 1032 52A04113 1032DA2OMD 10126 3W13VE 10126 60XI EL 10326 52 AO4II3 1032bAXXM13 lo126 mvE lo12 aClm 1037652 AW...

Page 98: ...22O 62O2JL 20 pins lo120 3030vE lol f3L 1032O 52AOOT3 10326 AXKKJ3 3M JANCD SP 50 2 CN2 1022O 62O2JL 20 pins 1012O 3W3VE 101XMCOOEL 1032O 52AC4XB 103 3M CN3 1 178315 2 5 pins 1 178288 5 175218 2 AMP C...

Page 99: ...1 5 pins 172037 1 5 pins 1 178313 2 3 pins Cable Side Connector Type MRP 50F 01 MRP 20F 01 MRP 50F 01 MRP 50F 01 MRP 50F 01 MRP 50F 01 MRF qF 01 MRP qF 01 172026 1 172026 1 FRC2 AA 50 20S FRC2 AA 20...

Page 100: ...Connector Layout of 1 0 Module JANCD FC81 O TYPE JANCD FC860 A Fig 16 4 Connector Layout of 1 0 Module JANCD FC860 ma CN13 CN14 1 CN15 n TYPE JANCD FC861 u FG Fig 18 5 Connector Layout ofl OModule JAN...

Page 101: ...35O 52AO OO8 3M CN2 1022O 52A2JL 20pinS 10120 3000VE 1032O 52AO OO8 3M CIMR VM3 1CN 50 RMA G 50pklS 2CN MlV20RFA G 20pins 3CN 20 RMA G 20pklS Note Connectors for the cable side are not attached to the...

Page 102: ...R 50 1 VR1 First servo axis zero adjustment VR2 First servo axis gain adjustment VR3 Second servo axis zero adjustment VR4 Second servo axis gain adjustment VR5 First spindle zero adjustment VR6 First...

Page 103: ...DT AFL A13S DRN BDT DLK MLK SBK INHIBIT M S T MANUAL DRY BLOCK DISPLAY EDIT LOCK ABS MACHINE SINGLE RUN DELETE LOCK LOCK BLOCK 1 304 ZRN CDZ SMZ RWDH SRN PST SP ST RETURN THREAD ERROR HIGH SPEED SETUP...

Page 104: ...SCH FSMEM FSCM FS FS FS MEMORY MEMORY EDIT CHANGE MODE 1314 1315 1316 I SID8 I SID7 I SID13 I SID5 I SID4 I SI133 I SID2 i SIDI I SPINDLE INDEX POSITION SET 1317 TP 8 TP 4 TP 2 TP 1 SID 12 SID 11 SID...

Page 105: ...2 IR112 SDI ll IRII1 SDI 10 I RIIO SD19 RI 9 SD18 I EXTERNAL INPUT FOR S COMMAND S4 DIGIT NO 2 1 325 I UI 7 UI 6 UI 5 UI 4 UI 3 UI 2 UI 1 UI o 1 INPUT FOR MACRO PROGRAM NO 1 1 326 I UI15 U114 I U113 I...

Page 106: ...D OPERAT FEEDING POSITION MODE MODE CUTTING STATUS ING END ING STATUS STATUS STATUS STATUS S 28 S 24 1 s 22 s 21 S18 S14 S12 Sll 1 205 1 206 1 207 1216 1217 1218 S FUNCTION BCD OUTPUT T 28 T 24 T 22 T...

Page 107: ...o 1 Uo o OUTPUT FOR MACRO PROGRAM NO 1 U015 U014 U013 Uo 12 Uoll Uolo Uo 9 UO 8 OUTPUT FOR MACRO PROGRAM NO 2 1 223 FSC LRE FS DATA CLEAR END 1 224 MD 7 MD 6 MD 5 MD 4 MD 3 MD 2 MD 1 MD O HIGH SPEED M...

Page 108: ...AXIS PG FEED BACK MONITOR 1 290 SCOM 28 SCOM 24 SCOM 22 SCOM 21 SCOM 18 SCOM 14 SCOM 12 SCOM 11 S COMMAND MONITOR 1 291 SCOM 48 I SCOM 44 I SCOM 42 I SCOM 41 I SCOM 38 I SCOM 34 I SCOM 32 I SCOM 31 I...

Page 109: ...ned OFF and automatic operation is restarted The cycle start output STL is turned ON also Timing chart for input of cycle start ST feedhold SP and cycle start STL and temporary stop SPL is shown in Fi...

Page 110: ...is turned on when the control is in the EDT program editing mode and also performing and editing operation part program reading collation punching and stored program changing and other processing Timi...

Page 111: ...pulse gen erator With this input relative displacements caused by the remounting of the workplaces during automatic operation can be compensated When the HOFS input contact is closed the motion contro...

Page 112: ...put contact is closed the feed rate in part program execution in the automatic operation modes is locked at the programed value irrespective of the override input conditions 19 2 8 RAPID FEEDRATE OVER...

Page 113: ...output contacts are not closed 3 2nd Reference Point 2ZPX 2ZPZ Output When the machine has beed positioned to the 2nd reference point by the execution of the part program command G30 in the automatic...

Page 114: ...he absolute coordinate system to the command value register manual axial movement even when the ABS input contact is closed When the block is searched again by the RESET operation after axial motions...

Page 115: ...NPUT This input is for changing the feedrates of the tools during the exe cution of part programs in the automatic mode to the rates selected by the manual continuous feed selection inputs FV1 2 4 8 a...

Page 116: ...s closed 19 2 19 SETUP POINT RETURN SRN INPUT 19 2 20 INTERRUPTION POINT RETURN CPRN INPUT This is the input for positioning the machine at the interruption point by manual jogging after the control w...

Page 117: ...travel is resumed STLK input does not affect the M S and T comannds in both manual and automatic operation modes 19 2 26 AMARM ALM AND INPUT ERROR IER OUTPUTS AND EXTERNAL ERROR DETECT ERRO l INPUTS 1...

Page 118: ...T22 T24 T28 These are outputs for the M S and T commands specified by the part program at its execution in the automatic operation mode If any of M S and T commands is found at the execution of the p...

Page 119: ...operation mode These outputs are closed in any of the following situations During the execution of a move comand In the state in which a move command is discontinued by the interrupt STLK input or the...

Page 120: ...it EDTS output is closed NOTE The 1 0 equipment for the store and match operations depends on setting IDVCEO 1 and ODVCEO 1 6003 19 2 35 S4 DIGIT COMMANDS DAS SGS1 GR1 THROUGH GR4 S NV AND SINVA INPUT...

Page 121: ...TOR SPEEO OUTPUT 1OV I OUTPUT FOR SINV INPUT Ov W PUT SINV INPUT I 1OV Notes 1 The Fig 19 14 indle motor sueed command outnut is obtained from the following relation Spindle speed command x 1OV Spindl...

Page 122: ...tage o 0 0 0 0 1 Voltage correspondingto spindle speed commanded o 1 0 by NC program o 1 1 110101 Ov 1 0 1 Voltage correspondingto parameter GSCREV 1 1 0 Parameter GRSREV settingvalue 111111 Ov O Cont...

Page 123: ...igit Command Analog Output Output of operation results to outside SDOO through SD015 Inputs from outside to output analog voltage to DAS and SGS1 SDIO through SD115 Note The input output value is a si...

Page 124: ...ION TIME DISPLAY which is on page 3of ALM function ontheoperator s station CRT Ope rating time display EXTERNAL i soptional Thetime display is reset by pressing 4 key then key by the MDI Until this re...

Page 125: ...the spindle index is completed See Fig 19 17 position designated by SID1 to SID12 SPINDLE lNDEX M CODE 1 SPINDLE INDEX POSITION INPUT SIDI SID 12 1 l SPINDEL INDEX REQUEST INPUT SIDX SPINDLE INDEXING...

Page 126: ...11 INDEX START SPEED 6343 INDEX START lW EST r SIDX 1 OUTPUT r INDEX Sloxo _ _ POSITION INPUT Uwmrmsm mNM S1 KELE PG 1 SPINDLE PG ORIGIN PULSE I I L TIMER SETTING INDEX POSITION DESIG TO CONFIRM NATIO...

Page 127: ...ntal position of the spindle indexing position input SID 1 to SID 12 from its previously designated position The use of this input enables the control to rotate the spindle from the current indexing p...

Page 128: ...e indexing request input SIDX is ON 3 When an incremental spindle indexing operation isperfonnedby turning SIDXING input on with SINV input being on the A B PHASE PULSES C PHASEPULSE SECONDARY PROCESS...

Page 129: ...e auto or manual mode the area change processing is not performed 19 2 44 MACRO RROGRAM UIO U115 UOO U015 lNPUT OUTPUT FUNCTION These inputs outputs are used as system variables in macro programs Tabl...

Page 130: ...t only when this output is turned OFF If the desired program has not been found error 134 is caused and ESEND is not outputted Note This external work number search function is valid only in the memor...

Page 131: ...I to 8650 Tool group number of tool number 50 Setting 1to 19 Table 19 23 Registration of Tool Life Setting Number Registration 6161 Life of tool group 01 to to 6169 I Life of tool group 09 Machining c...

Page 132: ...bers 6568 X axis coordinate value 6569 Z axis coordinate value Note 1 The block of G31 command moves in the same way as GO1 If parameter SKPFED 60 19 D4 is set to 1 the feed rate which is not specifie...

Page 133: ...19 2 50 HIGH SPEED REWIND AND START RWDH INPUT 1 NC Performs high speed rewinding by closing this input and by returning a completion signal FIN during execution of M30 2 Automatic start is possible...

Page 134: ...VERSE FEEDRATE OVERRIDE RATE OVERRIDE a a z Z Y Y x x MANUAL FEED SPC SPB SPA JV16 JV8 JV4 JV2 JV1 SPINDLE SPEED MANUAL FEEDRATE OVERRIDE OVERRIDE DRS MP4 MP2 MP1 Ha HZ HY HX DISPLAY RESET HANDLE PULS...

Page 135: ...TOOL TOOL INTERRUPT STOP INTERRUPT CHANGE POINT MODE CHANGE POINT REQUEST COMpLETED RETURN RETURN MODE FFIN FIN RWD EOP ERS EXTC STLK MRD COMMAND MST EXTERNAL END EXTERNAL EXTERNAL CYCLE FUNCTION CYC...

Page 136: ...UI 8 MACRO PROGRAM 1 325 ED 7 ED 6 ED 5 ED 4 ED 3 ED 2 ED 1 ED O EXTERNAL DATA INPUT l 326 ED15 ED14 ED 13 ED12 ED1l ED 10 ED 9 ED 8 EXTERNAL DATA INPUT 1 327 EDCL EDAS 2 EDAS 1 EDAS O EDSD EDSC EDSB...

Page 137: ...ITION REQUEST INC D3 DI Do 1 200 M30 I M02 I MOI I MOO I DEN I OIJ I SPL I STL I POSITION FEEDING TEMPO CYCLE ING COM RARY START PLETED STOP 1201 2 zPcx 2 ZPZ 2 ZPY 2 ZPX 1 ZP X 1 ZPZ 1 ZPY 1 ZPX SECO...

Page 138: ...MIMGMX MIRROR IMAGE MODE 1212 1213 1 1214 1215 G84S G741G84 EXECUTING 1216 T8 T28 T71T24 T61T22 T5 T21 T41TI 8 T31T14 T2 Tl 2 T1 Tll T FUNCTION BINARY BCD OUTPUT 1217 T16 T48 T15JT44 T14iT42 T131T41...

Page 139: ...SDA LSB6 SDA wsB 5 SDA 4 SB 4 SDA 3 SB 3 SDA 2 SB 2 SDA l SB 1 S 5 DIGIT ANALOG OUTPUT s 4 DIGIT 12 BIT NON CONTACT OUTPUT 1 225 SDA 16 SDA 15 SDA 14 SDA 13 SDA 121SB 12 SDA llISB 11 SDA 10ISB 10 SDA...

Page 140: ...U9 U8 MACRO PROGRAM 1HP7 1HP6 1HP5 1HP4 1HP3 1HP2 lHP1 1 HP o l MONITOR HANDLE PULSES SKIP SN4 SN3 SN2 SNI 1 SYSTEM NO SWITCH o ON PB OLD SVALM ESP OHT POWER OVERLOAD SERVO EMER OVERHEAT ON ALARM GEN...

Page 141: ...AXIS SERVO UNIT MONITOR FOR Z AXIS 1291 TGON 4 Pc 4 PB 4 PA 4 AL4 OL4 FU 4 SRD 4 PG MONITOR FOR 4TH AXIS SERVO UNIT MONITOR FOR 4TH AXIS 1 292 1 293 ZNGC ABSC EDTLKC Z AXIS MANUAL EDIT NEGLECT ABSOLUT...

Page 142: ...shorter than this the input may sometimes be neglected 2 When the feedhold SP input contact is opened with the control waiting for the completion of the M S T command waiting for FIN input feedhold SP...

Page 143: ...ogram operation in the tape and MDI mode 2 When a mancrat operation mode inputcontact is closed during the execution of a part program in the memory operation mode the following changes take place i M...

Page 144: ...is in the manual handle manual step feed mode the motion distance per step is determined by these input signals Table 20 1 MP1 MP2 MP4 Manual Step Manual Feed Feed Hndle o 0 1 10 000pulses 100pulses s...

Page 145: ...ide is adjustable between 220 and 540 2 Feed Override Cancel OVC Input 20 2 7 MANUAL JOG FEEDRATE SELECTION JV1 JV2 JV4 JV8 JV16 INPUT 1 These inputs specify the manual jog feedrates in the manual JOG...

Page 146: ...80 6281 6282 6283 SPEED Y SEQUENCE Fig 20 5 Reference Point Return Motion after First Power ON 2 X Y Z and Reference Points ZPX ZPY ZPZ ZPct Output While the machine is remaining at the reference poin...

Page 147: ...Relay is Open The motion path after an intervention by manual axial motion is the one shifted parallel from the original path by the distance covered by the manual motion GQ I JO1 oo FM X20 000 Y30 0...

Page 148: ...ock containing is stored in the buffer 20 2 13 MACHINE LOCK MLK AND DISPLAY LOCK DLK INPUT 1 Machine Lock MLK Input This is the input for preventing the output of control output pulses to the servo un...

Page 149: ...decoded outputs MOOR MOIR M02R M30R are output When the AFL input contact is closed or opened during the exe cution of part programs the change becomes effective from the block subsequent to the curr...

Page 150: ...ate If this input is closed during the execution of the part program in the automatic operation mode the execution is stopped on completion of the block being executed ERR1 When this input is closed t...

Page 151: ...nput is closed while the M S T and X B code reading MF SF TF and XBF outputs are closed they are opened If FIN input is opened again after making sure of their opening the control assumes that the M S...

Page 152: ...key on MDI panel and the reset operation by closing External Reset ERS input In the program reset however the NC memory rewind operation is not performed 2 Some parameters make resetting output RST c...

Page 153: ...PUT DATA READING IN EDO ED15 EXTERNAL DATA AXIS SELECTION EDASO EDAS2 EXTERNAL I DATA SELECTION i f STROBE I EDCL 4 32ms 8ms 1 INPUT COMPLETION OUTPUT OR MORE EREND Fig 20 11 For external work number...

Page 154: ...to G48 is effective with the next block including the command G45 to G48 f Axis selection input EDASO EDAS1 is not required for external tool offset If designated the input is ignored g The offset am...

Page 155: ...rJ la MF MF FIN FIN TAP I Fig 20 15 Time Chart of G74 G84 DEN DEN M05 M03 FIN FIN L __wd Fig 20 16 Time chart of G86 through G88 Q Q 1 R Z Ik Z R f Fig 20 18 Time Chart of G77 m _ _B DEN M CODE MF FI...

Page 156: ...moves to the correct position when a subsequent absolute command is given because the current NC value has been shifted from the machine position Conversely when no follow up process is executed the s...

Page 157: ...ndicated by alarm 030 3 While Dry Run switch is on dry run speed will take priority 4 Feedrate override function will not work on F l digit command 5 Stored feedrate will be kept after turning off pow...

Page 158: ...through 1 132 the value sent last is retained Hence when one of them is written to the right hand of an operational expression its value is read 4 Considerations When any values other than 1 0 or 0 0...

Page 159: ...ternal 3 axis current value display EXTER NAL DISPLAY on the CRT operator s panel to O They are used with Handle axis selection input DRS Closed External display X axis Closed HX reset Opend Closed Ex...

Page 160: ...meter 6273 The output when GR4 input is closed Set the spindle motor maximum speed at gear range GR4 to parameter 6274 SPINDLE MOTOR spEED COMMANtJ t SPINDLE o SPEED S GR1REV GR2REV GR3REV GR4REV COMM...

Page 161: ...verted 26 2 42 GEAR SELECTION COMMAND lNPUT OUTPUT GRL GRH GRA GRB SF SFIN S4 DIGIT NON CONTACT OUTPUT OR S5 DIGIT ANALOG OUTPUT After executing S command the control outputs SF signal and checks maxi...

Page 162: ...1 It is possible to make the analog output corresponding to GST SOR inputs negative by the S5 digit analog output invert SINV input 2 The period of time betweent the setting of GST and SOR inputs and...

Page 163: ...tting of parameter 6032 D2 Set 6032 D2 to 1 tp output via outside inputs 20 2 47 EXTERNAL INPUT VERIFY AND OUTPUT SIGNALS EIN EVER EOUT ECLM IER EDTS These signals are to command input verification an...

Page 164: ...ed and label skip function is effective c Close external memory clear ECLM input Function automatically changes over to PROG and erase all part programs The EDTS output is closed during erase conditio...

Page 165: ...EMORY OVER is displayed on the CRT b If the mismatch is found when program verifying the input error IER output is closed The alarm ALM output remains open c When storing part program command format c...

Page 166: ...ed when controlling life with time and distance cutting continues 2 The TLCHA signal is a signal that is output when the end of tool has been reached on all tool in one group Even if tool change reset...

Page 167: ...APPENDIX A DIMENSIONS in mm 1 CNC Unit Type JZNC JRKOO 10 4 184 163...

Page 168: ...Operator s Panel Type JZNC JOPO1 A l P 10 IIL 511 170 170 I 170 1 520 3 Horizontal Type CRT Operator s Panel Type JZNC JOP02 8 4 DIA MTG HOLES 1 130 130 270 6 170 170 170 4 1 220 8 M 3 TAPPED HOLES PA...

Page 169: ...4 Tape Reader Unit Model 2801 CONNECTOR TYPE DB 25S FOR EXTERNAL SIGNALS t 160 U 1 4 45 DIA PANtL MTG HOLES II I 1 1 II III 11 VI I El MANUA FEEDSVWTCti x CUTOUT I 165...

Page 170: ...g No 9406975 _ _ 117 9Z 135 1 FOR SGDB 05 TO 15 DF9401 344 1 WIDTH 110 FOR SGDB 20 TO 30 DF9401 345 1 IWIDTH 135 2 M4 X 10 ROUND HEAD SCREWS WITH SPRING WASHERS d Approx mass 5 kg Packings A and B Aft...

Page 171: ...DIA MTG HOLI I Iw 120 IIL 135 6 M4 SCREWS LE 6 M6 SCREWS LF 150 J 176 ILF 320 330 170 LF 31O Approx mass 2 3 kg LF 320 330 1 9 kg LF 3 10 Noise Filter Type LF340 Drawing No DE 8303000 E Q K 3 L 200 4...

Page 172: ...sor near the brake coils so as not to break the brake coils by surge voltage Specifications Type Rectifier System Frequency AC Input DC Output DC Output Approx Hz Voltage V Voltage V CumentA Mass kg L...

Page 173: ...f Pulses A and B phases 1024p rev B Pc H 5V P Pc C phase lp rev c PB J R PB Max Response Speed 4k 4000 r rein 6k 6000 r rein D K Ov s Operation Temperature Oto 60 C E FG L T Output Terminals Type MS31...

Page 174: ...10kgmax Atrotating2 kgmax Atstop 20kgmax Atrotating 3kgmax c Types PC 1024ZL 4K 16O PC 1024ZL 6K 16O Drawing No DE6429541 1 15 4 z Ill h OUTPUT lNAL MSSI 02A 20 29P 11 5 Specifications 5 VDC 5 350 mA...

Page 175: ...elow Table A 1 1 0 Area Classification I 1 0 Area No Sw 1 SP 50 FC 861 FC 810 FC 860 0 1 Setting ineffective Setting ineffective Setting ineffective 1 1 I 1 1 11 2 3 4 5 6 7 8 9 to F 3 1 3 1 3 3 2 3 2...

Page 176: ...56 l 63 1040 l 47 1048 1 55 4 1056 3 2 4 1 4 2 3 2 4 1 4 2 1048 to 1061 Table A 3 Output Port SP 50 1 I SP 50 2 I FC 861 I FC 810 FC 860 I I I Address I Area Port No Address I Area 1 Address I Area Po...

Page 177: ...1008 1023 1024 lo39 lo40 1055 1056 COM 42 loo9 loo4 loo4 loo4 COM 20 lolo loll 1026 1027 1042 1043 1058 1059 COM 21 COM 10 lo12 1028 1044 1060 lo13 1029 lo45 1061 Table A 5 Inverted Bit Area Common C...

Page 178: ...colors of YASNAC are as follows Items I Wiring Circuit Green 200 VAC I Black Main Circit 100VAC Yellow Control Circuit 100 VAC I Yellow DC Power 5 V 24 V 1 Red Circuit Ov Black I 1 DC Signal 0 2 SG G...

Page 179: ...m...

Page 180: ...any Phone 08166 900 Fax 08166 9039 YASKAWA ELECTRIC UK LTD 3 Drum MaIns Park Orchardton Woods Cum bernauld Scotland G68 9LD U K Phone 1236 735000 Fax 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION Pa...

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