YASKAWA U1000 iQpump Drive Page 417 Technical Manual Download | Manualshive

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NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Follow cooling fan replacement instructions. The cooling fan cannot operate properly when it is installed incorrectly
and could seriously damage the drive.

Follow the instructions in this manual to replace the cooling fan, making sure that the label is on top before inserting the
cooling fan into the drive. To ensure maximum useful product life, replace both cooling fans when performing maintenance.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires
and ground the shield to the ground terminal of the drive.

Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other
devices.

Failure to comply could result in damage to the drive.

Comply with proper wiring practices.

The motor may run in reverse if the phase order is backward.
Connect motor input terminals U, V and W to drive output terminals U/T1, V/T2, and W/T3. The phase order for the drive
and motor should match.

Frequently switching the drive power supply to stop and start the motor can damage the drive.

To get the full performance life out of the capacitor for the control power supply and circuit relays, refrain from switching
the drive power supply off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to
stop and start the motor.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.

7.1 Section Safety

YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual

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Periodic Inspection & Maintenance

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Summary of Contents for U1000 iQpump Drive

Page 1: ...00 HP ND 400 V Class 5 5 to 580 kW 7 5 to 775 HP ND Receiving Mechanical Installation Electrical Installation Start Up Programming Operation Parameter Details Troubleshooting Periodic Inspection Maintenance Peripheral Devices Options Specifications Parameter List MEMOBUS Modbus Communications Standards Compliance Quick Reference Sheet 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 A B C D E ...

Page 2: ... patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability ...

Page 3: ...ation with Permanent Magnet Motors on page 151 Perform Auto Tuning Automatic tuning sets motor parameters Refer to Auto Tuning on page 157 Maintenance Check Using Drive Monitors Use drive monitors to check if fans capacitors or other components require maintenance Refer to Performance Life Monitors Maintenance Monitors on page 421 Fault Display and Troubleshooting Refer to Drive Alarms Faults and ...

Page 4: ...This Page Intentionally Blank 4 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 5: ...fety 30 1 2 General Description 31 U1000 Model Selection 31 Control Mode Selection 31 1 3 Model Number and Nameplate Check 34 Nameplate 34 Model Number 37 1 4 Drive Models and Enclosure Types 39 Drive Models 2o0028 to 2o0248 and 4o0011 to 4o0930 39 Harmonic Filter Modules 40 1 5 Component Names 41 IP00 Open Type Enclosure 41 IP20 UL Type 1 Enclosure 47 Harmonic Filter Modules 52 Front Views 53 2 M...

Page 6: ...tective Cover 95 3 8 Main Circuit Wiring 96 Main Circuit Terminal Functions 96 Protecting Main Circuit Terminals 97 Main Circuit Wire Gauges and Tightening Torque 98 Main Circuit Terminal and Motor Wiring 105 3 9 Control Circuit Wiring 107 Control Circuit Connection Diagram 107 Control Circuit Terminal Block Functions 107 Terminal Configuration 109 Wiring the Control Circuit Terminal 110 Module Co...

Page 7: ... High Performance Operation Using OLV or CLV 149 Subchart A 3 Operation with Permanent Magnet Motors 151 4 5 Powering Up the Drive 153 Powering Up the Drive and Operation Status Display 153 4 6 Application Selection 154 Setting 1 Water Supply Pump Application 154 Setting 2 Conveyor Application 155 Setting 3 Exhaust Fan Application 155 Setting 4 HVAC Fan Application 156 Setting 5 Air Compressor App...

Page 8: ...33 C7 Voltage Adjustment 235 5 4 d Reference Settings 236 d1 Frequency Reference 236 d2 Frequency Upper Lower Limits 238 d3 Jump Frequency 239 d4 Frequency Reference Hold and Up Down 2 Function 240 d5 Torque Control 245 d6 Field Weakening and Field Forcing 249 d7 Offset Frequency 250 5 5 E Motor Parameters 251 E1 V f Pattern for Motor 1 251 E2 Motor 1 Parameters 255 E3 V f Pattern for Motor 2 258 ...

Page 9: ...tments 334 n1 Hunting Prevention 334 n2 Speed Feedback Detection Control AFR Tuning 335 n3 Overexcitation Braking 335 n5 Feed Forward Control 336 n6 Online Tuning 338 n8 PM Motor Control Tuning 339 5 10 o Operator Related Settings 344 o1 Digital Operator Display Selection 344 o2 Digital Operator Keypad Functions 345 o3 Copy Function 347 o4 Maintenance Monitor Settings 348 q DriveWorksEZ Parameters...

Page 10: ...0 Troubleshooting without Fault Display 406 Common Problems 406 Cannot Change Parameter Settings 406 Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run Command 407 Motor is Too Hot 408 Drive Does Not Allow Selection of the Desired Auto Tuning Mode 409 oPE02 Error Occurs When Lowering the Motor Rated Current Setting 409 Motor Stalls during Acceleration or Accele...

Page 11: ...8 to 2o0248 and 4o0011 to 4o0590 460 Drive Models 4o0720 to 4o0930 461 8 4 Option Installation 462 Prior to Installing the Option 462 PG Option Installation Example 462 8 5 Installing Peripheral Devices 472 Installing a Molded Case Circuit Breaker MCCB or Ground Fault Circuit Interrupter GFCI 472 Installing a Magnetic Contactor at the Power Supply Side 472 Connecting a Surge Absorber 473 Reducing ...

Page 12: ...8 Energy Saving 502 b9 Zero Servo 503 B 5 C Tuning 504 C1 Acceleration and Deceleration Times 504 C2 S Curve Characteristics 505 C3 Slip Compensation 505 C4 Torque Compensation 506 C5 Automatic Speed Regulator ASR 506 C6 Carrier Frequency 508 C7 Voltage Adjustment 509 B 6 d Reference Settings 510 d1 Frequency Reference 510 d2 Frequency Upper Lower Limits 512 d3 Jump Frequency 512 d4 Frequency Refe...

Page 13: ...5 L8 Drive Protection 555 L9 Drive Protection 2 557 B 11 n Special Adjustments 558 n1 Hunting Prevention 558 n2 Speed Feedback Detection Control AFR Tuning 558 n3 Overexcitation Braking 559 n5 Feed Forward Control 559 n6 Online Tuning 559 n8 PM Motor Control Tuning 560 B 12 o Operator Related Settings 563 o1 Digital Operator Display Selection 563 o2 Digital Operator Keypad Functions 563 o3 Copy Fu...

Page 14: ...MOBUS Modbus Setup Parameters 617 MEMOBUS Modbus Serial Communication 617 C 5 Drive Operations by MEMOBUS Modbus 621 Observing the Drive Operation 621 Controlling the Drive 621 C 6 Communications Timing 622 Command Messages from Master to Drive 622 Response Messages from Drive to Master 622 C 7 Message Format 623 Message Content 623 Slave Address 623 Function Code 623 Data 623 Error Check 623 C 8 ...

Page 15: ... Terminal Wiring 671 CSA for Industrial Control Equipment 671 D 5 Safe Disable Input 672 Safe Disable Input Function 672 Precautions 673 Using the Safe Disable Function 673 E QUICK REFERENCE SHEET 677 E 1 Drive and Motor Specifications 678 Drive Specifications 678 Motor Specifications 678 E 2 Basic Parameter Settings 680 Basic Setup 680 V f Pattern Setup 680 Motor Setup 680 Multi Function Digital ...

Page 16: ...Table of Contents This Page Intentionally Blank 16 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 17: ...duct that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 18 i 2 GENERAL SAFETY 20 i YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 17 ...

Page 18: ...series drives U1000 Industrial MATRIX Drive Quick Start Guide Read this guide first This guide is packaged together with the product and contains basic safety information wiring information and a list of models Use this manual for basic settings and trial operation The most recent version of this manual is available for download on our documentation website www yaskawa com U1000 Industrial MATRIX ...

Page 19: ...many EtherNet IP is a trademark of Open DeviceNet Vendor Association Inc ODVA LonWorks is a trademark of Echelon Corporation MECHATROLINK II and MECHATROLINK III are trademarks of MECHATROLINK Members Association MMA Modbus is a trademark of Schneider Electric PROFIBUS DP is a trademark of PROFIBUS International PI PROFNET is a trademark of PROFIBUS International PI Other companies and product nam...

Page 20: ...RNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous s...

Page 21: ...le for any modification of the product made by the user This product must not be modified Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Installation maintenance inspection and service must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not remove covers or touch circuit ...

Page 22: ...ver Failure to comply may result in minor or moderate injury from the main body of the drive falling NOTICE Observe proper electrostatic discharge procedures ESD when handling the drive and circuit boards Failure to comply may result in ESD damage to the drive circuitry Do not perform a withstand voltage test or megger test on any part of the drive Failure to comply could result in damage to the s...

Page 23: ...ntact Yaskawa or your Yaskawa agent for details Grounding the Power Supply Yaskawa recommends using a dedicated ground for the power supply as the drive is designed to run with a 1 1 ratio relative to the power supply Ground other devices should as directed in the specifications for those devices Take particular care when connecting sensitive electronic equipment such as OA devices Separate ground...

Page 24: ...able materials away from the drive Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration Contact Yaskawa or your Yaskawa agent for details Installation Direction NOTICE Install the drive upright as specified in the manual Refer to the Mechanical Installation section for more information on installation Failure to comply may damage the...

Page 25: ...ad switch on the output side before inspecting the drive or performing any maintenance Do not open and close the load switch while the motor is running If the motor is coasting make sure the power to the drive is turned on and the drive output has completely stopped before closing the load switch WARNING Burn Hazard Because the heatsink can get very hot during operation take proper precautions to ...

Page 26: ...se of the motor varies based on the carrier frequency setting However drive current derating may be required When using a high carrier frequency audible noise from the motor is comparable to the motor noise generated when running from line power Synchronous Motors Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa Use a standard induction motor when...

Page 27: ...x Single Phase Motor Variable speed drives are not designed to operate with single phase motors Using capacitors to start the motor causes a high frequency current to flow to the capacitors and can damage the capacitors A split phase start or a repulsion start can burn out the starter coils because the internal centrifugal switch is not activated The drive is for use with three phase motors only M...

Page 28: ... health Customers who intend to use the product described in this manual for devices or systems relating to transportation health care space aviation atomic power electric power or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office WARNING Injury to Personnel This product has been manufactured under strict quality control guidelines Howe...

Page 29: ...iew of the different enclosure types and components 1 1 SECTION SAFETY 30 1 2 GENERAL DESCRIPTION 31 1 3 MODEL NUMBER AND NAMEPLATE CHECK 34 1 4 DRIVE MODELS AND ENCLOSURE TYPES 39 1 5 COMPONENT NAMES 41 1 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 29 ...

Page 30: ...ds Failure to comply may result in ESD damage to the drive circuitry A motor connected to a U1000 may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor cooling capacity Ensure that the motor is suitable for drive duty and or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions 1 1 Sec...

Page 31: ... 65 2o0192 154 192 4o0077 65 77 2o0248 192 248 4o0096 77 96 4o0124 96 124 4o0156 124 156 4o0180 156 180 4o0216 180 216 4o0240 216 240 4o0302 240 302 4o0361 302 361 4o0414 361 414 4o0477 414 477 4o0590 477 590 4o0720 590 720 4o0900 720 900 4o0930 900 930 u Control Mode Selection Table 1 2 gives an overview of the U1000 control modes and their various features Table 1 2 Control Modes and Features Mo...

Page 32: ...gh Frequency Injection is set to 1 Enabled Speed Accuracy 2 to 3 0 03 0 2 0 02 0 2 0 2 0 02 Speed deviation rate between speed reference value and motor speed 100 rated speed motor temperature 25 C 10 C when operating at normal status and when load is stable Speed Response 3 Hz approx 3 Hz approx 10 Hz 50 Hz 10 Hz 10 Hz 50 Hz Max frequency of a speed reference signal that the drive can follow may ...

Page 33: ... of the motor Used for motor load distribution Zero Servo Control YES YES Locks the rotor position Speed Search YES YES YES YES YES YES Bi directional speed detection of a coasting motor to restart it without stopping Energy Saving Control YES YES YES YES YES IPM motors only YES IPM motors only Saves energy by always operating the motor at its maximum efficiency Feed Forward Control YES YES Improv...

Page 34: ...i shiroishi Yahatanishi Ku Kitakyushu 806 0004 Japan MADE IN JAPAN AC3PH 380 500V 50 60Hz 10A 8 7A AC3PH 0 475V 0 400Hz 11A 9 6A 20 kg 6W3050 2 100 J0065F575310100 E131457 PASS MODEL C C CIMR UU4A0011AUA INPUT OUTPUT MASS O N S N FILE NO IP00 REV A A Normal Duty amps Heavy Duty amps B Software version C Address 1 D Enclosure type E Serial number F Lot number G Output specifications H Input specifi...

Page 35: ...S O N S N FILE NO IP00 REV A A Normal Duty amps Heavy Duty amps B Software version C Address 1 D Enclosure type E Serial number F Lot number G Output specifications H Input specifications I AC drive model Refer to Figure 1 4 for details Figure 1 2 Drive Nameplate Information Example 1 The address of the head office of Yaskawa Electric Corporation responsible for product liability is shown on the n...

Page 36: ...C EUJ711800 U INPUT OUTPUT MASS O N S N FILE NO IP00 A Model number B Input specifications C Output specifications D Lot number E Serial number F Address 1 G Enclosure type Figure 1 3 Harmonic Filter Module Nameplate Information Example 1 The address of the head office of Yaskawa Electric Corporation responsible for product liability is shown on the nameplate 1 3 Model Number and Nameplate Check 3...

Page 37: ...1 0 Drive Model Reference Motor Capacity kW HP Rated Output Current A Drive Model Reference Motor Capacity kW HP Rated Output Current A 2o0028 7 5 10 28 2o0028 5 5 7 5 22 2o0042 11 15 42 2o0042 7 5 10 28 2o0054 15 20 54 2o0054 11 15 42 2o0068 18 5 25 68 2o0068 15 20 54 2o0081 22 30 81 2o0081 18 5 25 68 2o0104 30 40 104 2o0104 22 30 81 2o0130 37 50 130 2o0130 30 40 104 2o0154 45 60 154 2o0154 37 50...

Page 38: ...4o0124 75 100 124 4o0124 55 75 96 4o0156 90 125 156 4o0156 75 100 124 4o0180 110 150 180 4o0180 90 125 156 4o0216 132 175 216 4o0216 110 150 180 4o0240 150 200 240 4o0240 132 175 216 4o0302 185 250 302 4o0302 150 200 240 4o0361 220 300 361 4o0361 185 250 302 4o0414 260 350 414 4o0414 220 300 361 4o0477 300 400 477 4o0477 260 350 414 4o0590 375 500 590 4o0590 300 400 477 4o0720 450 600 720 4o0720 3...

Page 39: ...54A 2o0154F 2o0192A 2o0192F 2o0248A 2o0248F Three Phase 400 V Class 4o0011A 4o0011F 4o0014A 4o0014F 4o0021A 4o0021F 4o0027A 4o0027F 4o0034A 4o0034F 4o0040A 4o0040F 4o0052A 4o0052F 4o0065A 4o0065F 4o0077A 4o0077F 4o0096A 4o0096F 4o0124A 4o0124F 4o0156A 4o0156F 4o0180A 4o0180F 4o0216A 4o0216F 4o0240A 4o0240F 4o0302A 4o0302F 4o0361A 4o0361F 4o0414A 4o0414F 4o0477A 4o0477F 4o0590A 4o0590F 4o0720A 4o09...

Page 40: ...ure Types for Models 4o0720 to 4o0930 Voltage Class Enclosure Type IP00 Open Type Enclosure Model Three Phase 400 V Class EUJ71180o o EUJ71181o o EUJ71182o o 1 4 Drive Models and Enclosure Types 40 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 41: ...ing fans or up to two cooling fans depending on the model u IP00 Open Type Enclosure n Three Phase AC 200 V Class Models 2o0028A to 2o0081A Three Phase AC 400 V Class Models 4o0011A to 4o0077A A F E C D B A Cooling fan B Heatsink C Terminal cover D Digital operator E Front cover F Eye bolt Figure 1 5 IP00 Open Type Components Drive Model 2o0028A 1 5 Component Names YASKAWA ELECTRIC SIEP C710636 04...

Page 42: ...Models 4o0096A to 4o0124A A F E C D B A Cooling fan B Heatsink C Terminal cover D Digital operator E Front cover F Eye bolt Figure 1 6 IP00 Open Type Components Drive Model 2o0104A 1 5 Component Names 42 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 43: ... 4o0180A A G E F C D B A Cooling fan B Heatsink C Terminal cover D Digital operator E Front cover F Drive cover G Hanging bracket Figure 1 7 IP00 Open Type Components Drive Model 2o0154A 1 5 Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 43 1 Receiving ...

Page 44: ...H G F C E D B A Cooling fan B Heatsink C Terminal cover D Digital operator E Front cover F Drive cover 2 G Drive cover 1 H Hanging bracket Figure 1 8 IP00 Open Type Components Drive Model 2o0248A 1 5 Component Names 44 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 45: ...n B Heatsink C Terminal cover D Digital operator E Front cover F Drive cover 2 G Drive cover 1 H Hanging bracket Figure 1 9 IP00 Open Type Components Drive Model 4o0477A 1 5 Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 45 1 Receiving ...

Page 46: ...B Heatsink C Terminal cover D Digital operator E Front cover F Drive cover 2 G Drive cover 3 H Drive cover 1 I Hanging bracket Figure 1 10 IP00 Open Type Components Drive Model 4o0720A 1 5 Component Names 46 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 47: ... to 4o0077F G C A H F D E B A Cooling fan B Heatsink C Bottom cover D Terminal cover E Digital operator F Front cover G Top protective cover H Eye bolt Figure 1 11 IP20 UL Type 1 Components Drive Model 2o0028F 1 5 Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 47 1 Receiving ...

Page 48: ...124F G C A H F D E B A Cooling fan B Heatsink C Bottom cover D Terminal cover E Digital operator F Front cover G Top protective cover H Eye bolt Figure 1 12 IP20 UL Type 1 Components Drive Model 2o0104F 1 5 Component Names 48 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 49: ...E F B A Cooling fan B Heatsink C Bottom cover D Terminal cover E Digital operator F Front cover G Drive cover H Top protective cover I Hanging bracket Figure 1 13 IP20 UL Type 1 Components Drive Model 2o0154F 1 5 Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 49 1 Receiving ...

Page 50: ...ooling fan B Heatsink C Bottom cover D Terminal cover E Digital operator F Front cover G Drive cover 2 H Drive cover 1 I Top protective cover J Hanging bracket Figure 1 14 IP20 UL Type 1 Components Drive Model 2o0248F 1 5 Component Names 50 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 51: ...ttom cover D Terminal cover E Digital operator F Front cover G Drive cover 2 H Drive cover 1 I Top protective cover J Hanging bracket Figure 1 15 IP20 UL Type 1 Components Drive Model 4o0477F 1 5 Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 51 1 Receiving ...

Page 52: ...t called the harmonic filter module n Three Phase AC 400 V Class Models A F C E D B A Cooling fan B Heatsink C Terminal cover D Harmonic filter module cover 2 E Harmonic filter module cover 1 F Hanging bracket Figure 1 16 Harmonic Filter Module Components Model EUJ7118oo o 1 5 Component Names 52 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 53: ...ain Circuit Terminal on page 106 C EMC filter switch Models UUoEoooo and UUoWoooo 1 D 24 V control power supply unit Refer to 24 V Control Power Supply Unit Wiring on page 124 Figure 1 17 Front Views of Drives 1 Use a stand alone EMC filter for drive models 4o0720 to 4o0930 1 5 Component Names YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 53 1 Receiving ...

Page 54: ... X Y Z R L1 T L3 A Main circuit terminal Refer to Harmonic Filter Module on page 96 Figure 1 18 Front View of Harmonic Filter Module Model EUJ7118oo o 1 5 Component Names 54 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 55: ...stallation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 56 2 2 MECHANICAL INSTALLATION 58 2 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 55 ...

Page 56: ...e drive by the front cover or the terminal cover Failure to comply may result in minor or moderate injury from the main body of the drive falling NOTICE Equipment Hazard Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during drive installation and project construction Failure to comply could result in damage to the drive Place a temporary cover over the ...

Page 57: ... its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction The current rating differs for a motor with variable pole pitches differs from a standard motor Check the maximum current of the motor before selecting the drive capacity Only switch motor poles when the motor is stopped Switch...

Page 58: ... Install the drive in an area free from oil mist and dust metal shavings oil water or other foreign materials radioactive materials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude 1000 m 3281 ft or lower up to 3000 m 9843 ft with derating Refer to Drive Derating Data on page 486 for details Vibration 10 to 20 Hz 9 8 m s2 4o0477 to 4o0...

Page 59: ... m s2 20 to 55 Hz 2 0 m s2 Orientation Install the harmonic filter module vertically to maintain maximum cooling effects NOTICE Avoid placing peripheral devices transformers or other electronics near the harmonic filter module as the noise created can lead to erroneous operation Take proper steps to shield the harmonic filter module from noise if such devices must be used in close proximity NOTICE...

Page 60: ...UL Type 1 enclosure and IP00 Open Type enclosure models require the same amount of space above and below the drive for installation Drive Models 4o0720 to 4o0930 and Harmonic Filter Module Side Clearance Top Bottom Clearance A A C B B E D F Drive Model Harmonic Filter Module 4o0720 A 50 mm 1 97 in minimum B 30 mm 1 18 in minimum C 200 mm 7 87 in minimum D 120 mm 4 72 in minimum E 60 mm 2 36 in min...

Page 61: ...g to prevent damage to the drive Use screws to securely affix the drive front cover terminal blocks and other drive components prior to vertical suspension Do not subject the drive to vibration or impact greater than 1 96 m s2 0 2 G while it is suspended by the wires Do not leave the drive unattended while it is suspended by the wires Do not attempt to flip the drive over while it is suspended by ...

Page 62: ...rive or harmonic filter module is suspended with the wires at angles less than 50 Failure to comply may result in serious injury or death from falling equipment 1 Pass wire through the holes of the two eye bolts Suspending angle 50 or greater Figure 2 6 Suspension Using Wires and Eye Bolts 2 Gradually take up the slack in the wires and hoist the drive or harmonic filter module after the wires are ...

Page 63: ... of Hanging Brackets Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0414 2 Pass wire through the holes of all four hanging brackets Suspending angle 50 or greater Figure 2 8 Drive Suspension Using Wires and Hanging Brackets Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0414 3 Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight 4 Lower the drive when read...

Page 64: ...lowly begin lowering the harmonic filter module again very slowly until the harmonic filter module is placed correctly u Digital Operator Remote Usage n Remote Operation The digital operator mounted on the drive can be removed and connected to the drive using a remote control extension cable up to 3 m long to facilitate operation when the drive is installed in a location where it cannot be easily ...

Page 65: ...t A for mounting with screws through holes in the panel EZZ020642A Phillips screwdriver 1 2 Installation Support Set B for use with threaded studs that are fixed to the panel EZZ020642B Phillips screwdriver 1 Wrench 7 mm NOTICE Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project construction Failure to comply could result in d...

Page 66: ...the installation support 3 Mount the installation support set and digital operator to the enclosure panel Enclosure panel Unit mm Digital Operator Installation Support Set A M4 10 Phillips truss head screw 4 for panel widths between 1 and 1 6 M3 6 Phillips recessed pan head machine screw 2 Figure 2 15 Internal Flush Mount Installation Note Use a gasket between the enclosure panel and the digital o...

Page 67: ...0052A 4o0065A 4o0077A 4o0096A 4o0124A 4o0156A 4o0180A 4o0216A 4o0240A 4o0302A 4o0361A 4o0414A 68 4o0477A 4o0590A 4o0720A 4o0900A 4o0930A 70 IP20 NEMA 1 UL Type 1 Enclosure 2o0028F 2o0042F 2o0054F 2o0068F 2o0081F 2o0104F 2o0130F 2o0154F 2o0192F 2o0248F 4o0011F 4o0014F 4o0021F 4o0027F 4o0034F 4o0040F 4o0052F 4o0065F 4o0077F 4o0096F 4o0124F 4o0156F 4o0180F 4o0216F 4o0240F 4o0302F 4o0361F 4o0414F 71 4...

Page 68: ... 4 0 16 7 0 28 20 44 21 46 2o0042A 264 10 39 650 25 60 420 16 53 218 8 58 629 24 73 11 5 0 45 40 1 58 115 5 4 54 2 3 0 10 4 0 16 10 0 40 32 71 33 73 2o0054A 2o0068A 35 77 36 79 2o0081A 2o0104A 2 264 10 39 816 32 12 450 17 71 218 8 58 795 31 29 11 5 0 45 40 1 58 124 5 4 90 2 3 0 10 2 3 0 10 10 0 40 60 132 63 139 2o0130A 2o0154A 3 415 16 33 900 38 97 403 15 86 250 9 84 966 38 03 11 0 43 40 1 58 165 ...

Page 69: ...816 32 12 450 17 71 218 8 58 795 31 29 11 5 0 45 40 1 57 124 5 4 90 2 3 0 10 2 3 0 10 10 0 28 60 132 63 139 4o0124A 4o0156A 3 415 16 33 990 38 97 403 15 86 250 9 84 966 38 03 11 0 43 40 1 57 165 6 49 4 5 0 18 3 9 0 15 12 0 47 110 245 115 254 4o0180A 4o0216A 4 490 19 29 1132 44 56 450 17 71 360 14 17 180 7 08 1104 43 46 14 5 0 57 49 1 92 181 7 12 4 5 0 18 4 5 0 18 14 0 55 176 388 181 399 4o0240A 4o...

Page 70: ... 1070 42 13 1595 62 80 445 17 52 850 33 46 275 10 83 300 11 81 1040 40 94 1568 61 73 13 0 51 50 1 97 148 5 83 291 11 46 138 5 5 45 163 6 42 4 5 0 18 4 5 0 18 14 0 55 15 0 59 560 1235 4o0590A 4o0720A 6 1210 47 64 1835 72 24 445 17 52 1000 39 37 280 11 02 440 17 32 1180 46 46 1808 71 18 13 0 51 50 1 97 176 5 6 95 291 11 46 291 11 46 150 5 91 4 5 0 18 4 5 0 18 14 0 55 15 0 59 630 1389 4o0900A 4o0930A...

Page 71: ...21 5 47 22 5 50 2o0042F 264 10 39 705 27 75 420 16 53 218 8 58 650 25 59 629 24 73 11 5 0 45 54 2 12 40 1 58 115 5 4 54 2 3 0 10 4 0 16 10 0 40 34 75 35 77 2o0054F 2o0068F 37 82 38 84 2o0081F 2o0104F 2 264 10 39 885 34 84 450 17 71 218 8 58 816 32 12 795 31 29 11 5 0 45 68 2 67 40 1 58 124 5 4 90 2 3 0 10 2 3 0 10 10 0 40 62 137 65 143 2o0130F 2o0154F 3 415 16 33 1107 43 58 403 15 86 250 9 84 990 ...

Page 72: ... 490 19 29 1320 51 96 450 17 71 360 14 17 180 7 08 1132 44 56 1104 43 46 14 5 0 57 169 6 65 29 1 14 181 7 12 4 5 0 18 4 5 0 18 14 0 55 180 398 185 408 4o0240F 4o0302F 695 27 36 1460 57 48 450 17 71 560 22 05 280 11 02 1132 44 56 1102 43 39 14 5 0 57 300 11 81 29 1 14 178 7 00 4 5 0 18 4 5 0 18 14 0 55 270 595 278 613 4o0361F 4o0414F Figure 5 8 d1 12 d2 W1 W2 W3 W2 H1 H2 H6 H6 H6 H6 H7 H3 H0 H4 H H...

Page 73: ...in 0 79 in Table 2 13 Dimensions for IP00 Enclosure Harmonic Filter Module for Models 4o0720 to 4o0930 Model Dimensions mm in Wt kg lb W H D W1 W2 W3 H1 H2 H4 D1 t1 t2 d EUJ71180o o 700 27 56 1350 53 15 432 17 01 560 22 05 160 6 30 240 9 45 1321 52 01 13 0 51 50 1 97 231 9 09 4 5 0 18 4 5 0 18 14 0 55 345 761 EUJ71181o o EUJ71182o o 2 2 Mechanical Installation YASKAWA ELECTRIC SIEP C710636 04D U10...

Page 74: ...2 2 Mechanical Installation This Page Intentionally Blank 74 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 75: ...L BLOCK CONFIGURATION 84 3 5 TERMINAL COVER 89 3 6 DIGITAL OPERATOR AND FRONT COVER 92 3 7 TOP PROTECTIVE COVER 95 3 8 MAIN CIRCUIT WIRING 96 3 9 CONTROL CIRCUIT WIRING 107 3 10 CONTROL I O CONNECTIONS 115 3 11 CONNECT TO A PC 119 3 12 EMC FILTER 120 3 13 24 V CONTROL POWER SUPPLY UNIT WIRING 124 3 14 EXTERNAL INTERLOCK 129 3 15 WIRING CHECKLIST 130 3 YASKAWA ELECTRIC SIEP C710636 04D U1000 Indust...

Page 76: ...rform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the drive Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injur...

Page 77: ...rical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Use ring terminals that comply with UL cUL for all wire ends Failure to comply may damage the drive Use only the tools recommended by the terminal manufacturer for crimping Failure to comply may damage the drive Do not allow unqualified personnel to use ...

Page 78: ...njury WARNING When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault make sure the drive does not trigger a fault output during fault restart L5 02 0 default Failure to comply will prevent the automatic fault restart function from working properly NOTICE Inadequate wiring could result in damage to the drive Install adequate branch circuit...

Page 79: ...ircuit terminal control circuit terminal M3 M4 Multi function relay output Zero Speed 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA M5 M6 Multi function relay output Speed Agree 1 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA SP SN 12 AM FM V I V I DIP Switch S1 A2 Volt Curr Sel DIP Switch S4 A3 Analog PTC Input Sel PTC AI Off On DIP Switch S2 Term Res On Off Jumper S3 H1 H2 Sink Source Sel Jump...

Page 80: ...the main circuit power supply and other power lines 10 The maximum output current capacity for the V and V terminals on the control circuit is 20 mA Never short terminals V V and AC as it can cause erroneous operation or damage the drive 11 Set DIP switch S1 to select between a voltage or current input signal to terminal A2 The default setting is for current input 12 Set DIP switch S4 to select be...

Page 81: ...ulti function relay output Zero Speed 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA M5 M6 Multi function relay output Speed Agree 1 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA SP SN 14 AM FM V I V I DIP Switch S1 A2 Volt Curr Sel DIP Switch S4 A3 Analog PTC Input Sel PTC AI Off On DIP Switch S2 Term Res On Off Jumper S3 H1 H2 Sink Source Sel Jumper S5 AM FM Volt Curr Selection Terminal board j...

Page 82: ... DI A3 10 Slide switch S6 design differs based on PCB model number N C N O N C ETC742611 and later ETC742610 N O 11 Wire the fault relay output separately from the main circuit power supply and other power lines 12 The maximum output current capacity for the V and V terminals on the control circuit is 20 mA Never short terminals V V and AC as it can cause erroneous operation or damage the drive 13...

Page 83: ...rminals u Drive Models 4o0720 to 4o0930 and Harmonic Filter Modules Control power supply Harmonic filter module Control board p1 1 r1 11 4o0720 to 4o0930 n1 1 U T1 W T3 V T2 Bidirectional IGBT R L1 X1 Y1 Z1 p2 n2 X Y Z X1 Y1 Z1 p2 n2 X Y Z T L3 S L2 Input filter Input filter FAN power supply 1 21 t1 31 r1 11 1 21 t1 31 Figure 3 4 Connecting Main Circuit Terminals 1 A Momentary Power Loss Recovery ...

Page 84: ...Figure 200 V Class 2o0028 Figure 3 5 2o0042 Figure 3 6 2o0054 2o0068 2o0081 2o0104 Figure 3 7 2o0130 2o0154 Figure 3 8 2o0192 2o0248 Figure 3 9 400 V Class 4o0011 Figure 3 5 4o0014 4o0021 4o0027 4o0034 4o0040 Figure 3 6 4o0052 4o0065 4o0077 4o0096 Figure 3 7 4o0124 4o0156 Figure 3 8 4o0180 4o0216 Figure 3 9 4o0240 4o0302 Figure 3 10 4o0361 4o0414 4o0477 Figure 3 11 4o0590 4o0720 Figure 3 12 4o0900...

Page 85: ...1 to 4o0034 FE CHARGE 24 0 FE ON OFF SW CHARGE n1 p1 R L1 S L2 T L3 U T1 V T2 W T3 Figure 3 6 Main Circuit Terminal Configuration Drive Models 2o0042 to 2o0081 and 4o0040 to 4o0077 3 4 Terminal Block Configuration YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 85 3 Electrical Installation ...

Page 86: ... L1 S L2 T L3 U T1 V T2 W T3 Figure 3 8 Main Circuit Terminal Configuration Drive Models 2o0154 2o0192 4o0156 and 4o0180 SW ON OFF n1 p1 U T1 V T2 W T3 S L2 T L3 R L1 Figure 3 9 Main Circuit Terminal Configuration Drive Models 2o0248 4o0216 and 4o0240 3 4 Terminal Block Configuration 86 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 87: ...n Circuit Terminal Configuration Drive Models 4o0477 and 4o0590 X1 Y1 Z1 r ℓ11 s ℓ21 t ℓ31 n2 p2 X Y Z X Y Z V T2 U T1 W T3 V T2 U T1 W T3 n1 p1 Figure 3 12 Main Circuit Terminal Configuration Drive Models 4o0720 and 4o0930 3 4 Terminal Block Configuration YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 87 3 Electrical Installation ...

Page 88: ...r the harmonic filter module s ℓ21t ℓ31 r ℓ11 X1 n2 S L2 X Y Z R L1 T L3 S L2 X Y Z R L1 T L3 Y1 Z1 p2 Figure 3 13 Main Circuit Terminal Configuration Model EUJ7118oo o 3 4 Terminal Block Configuration 88 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 89: ...4 n Removing the Terminal Cover 1 Loosen the terminal cover screw Figure 3 14 Removing the Terminal Cover 2 Push in on the tab located on the bottom of the terminal cover and gently pull forward to remove the terminal cover Figure 3 15 Removing the Terminal Cover 3 5 Terminal Cover YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 89 3 Electrical Installation ...

Page 90: ...ain circuit wiring and finally the control circuit wiring u Models 2o0154 to 2o0248 and 4o0156 to 4o0930 n Removing the Terminal Cover 1 Loosen the screws on the terminal cover then pull down on the cover CAUTION Do not completely remove the cover screws just loosen them If the cover screws are removed completely the terminal cover may fall off causing an injury Figure 3 17 Removing the Terminal C...

Page 91: ...t Terminal on page 106 and Wiring the Control Circuit Terminal on page 110 for details on wiring 1 Figure 3 19 Reattaching the Terminal Cover 1 Connect the ground wiring first then the main circuit wiring and finally the control circuit wiring 3 5 Terminal Cover YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 91 3 Electrical Installation ...

Page 92: ...ll the digital operator forward to remove it from the drive Figure 3 20 Removing the Digital Operator n Reattaching the Digital Operator Insert the digital operator into the opening in the front cover while aligning it with the notches on the left side of the opening Next press gently on the right side of the operator until it clicks into place Figure 3 21 Reattaching the Digital Operator u Removi...

Page 93: ...cover that hold it in place Hook Hook Front cover installation screw Figure 3 23 Remove the Front Cover Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0930 4 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3 24 until the cover comes off Figure 3 24 Remove the Front Cover Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0930 3 6 Digital Operator and Front...

Page 94: ... while guiding it back into the drive Make sure it clicks firmly into place Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0930 1 Slide the front cover so the hooks on the top connect to the drive Figure 3 25 Reattach the Front Cover Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0930 2 After connecting the hooks to the drive press firmly on the cover to lock it into place 3 6 Digital Operator and F...

Page 95: ...nto place Note Attaching the top protective cover and the bottom conduit bracket to an IP00 drive changes protection to IP20 UL Type 1 A Figure 3 26 Reattaching the Protective Cover u Removing the Top Protective Cover Insert the tip of a straight edge screwdriver into the small opening located on the front edge of the top protective cover Gently apply pressure as shown in Figure 3 27 to free the c...

Page 96: ...Main Circuit Terminal Functions Voltage Class Three Phase 400 V Class Function Page Drive Model 4o0720 to 4o0930 Terminal Type X Y Z Main circuit power supply input 1 Power supply input terminals that connect to the harmonic filter module 81 X1 Y1 Z1 Main circuit power supply input 2 r1 ℓ11 1 ℓ21 t1 ℓ31 Power supply voltage detection input Connects to the harmonic filter module to detects the powe...

Page 97: ... A A Insulation barrier Figure 3 28 Installing Insulation Barriers n Main Circuit Protective Cover Close the protective cover after wiring the main circuit terminals on drive models 2o0028 to 2o0081 and 4o0011 to 4o0077 Figure 3 29 Main Circuit Protective Cover Drive Models 2o0028 to 2o0081 and 4o0011 to 4o0077 Attach the protective covers after wiring the main circuit terminals and p1 and n1 term...

Page 98: ...auges listed in the following tables are Yaskawa recommendations Refer to local codes for proper wire gauge selections n Three Phase 200 V Class Drives Table 3 5 Drive Wire Gauge and Torque Specifications Three Phase 200 V Class Drive Model Terminal For USA and Canada For South America Screw Size Tightening Torque N m lb in Recomm Gauge mm2 AWG kcmil Wire Range mm2 AWG kcmil Recomm Gauge mm2 AWG k...

Page 99: ...W T3 35 1 16 to 50 2 6 to 1 0 2P 35 1 10 to 50 2P 8 to 1 0 2P M8 25 4 25 to 35 4 to 1 25 3 10 to 35 8 to 1 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 2o0130 R L1 S L2 T L3 25 2 4 2P 16 to 50 2 6 to 1 0 2P 16 2P 5 2P 10 to 50 2P 8 to 1 0 2P M8 8 to 10 70 8 to 88 5 U T1 V T2 W T3 25 2 4 2P 16 to 50 2 6 to 1 0 2P 16 2P 5 2P 10 to 50 ...

Page 100: ... 5 to 4 14 to 12 M4 1 to 1 4 8 9 to 12 4 4o0014 R L1 S L2 T L3 4 12 2 5 to 10 14 to 8 2 5 14 2 5 to 10 14 to 8 M5 2 3 to 2 7 20 4 to 23 9 U T1 V T2 W T3 4 12 2 5 to 10 14 to 8 2 5 14 2 5 to 10 14 to 8 M5 6 10 4 to 16 12 to 6 2 5 14 2 5 to 16 14 to 5 M6 3 9 to 4 9 34 7 to 43 4 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 to 1 4 8 9 to 12 4 4o0021 R L1 S L2 T L3 6 10 4 to 10 12 to 8 ...

Page 101: ...U T1 V T2 W T3 25 3 25 4 to 3 25 3 16 to 25 5 to 3 M6 16 6 16 to 25 6 to 3 16 5 16 to 25 5 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 to 1 4 8 9 to 12 4 4o0096 R L1 S L2 T L3 35 1 10 to 50 8 to 1 0 2P 35 1 10 to 50 2P 8 to 1 0 2P M8 8 to 10 70 8 to 88 5 U T1 V T2 W T3 35 1 10 to 50 8 to 1 0 2P 35 1 10 to 50 2P 8 to 1 0 2P M8 25 4 25 to 35 4 to 1 2...

Page 102: ... 0 M12 31 4 to 39 2 278 to 347 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 4o0302 1 R L1 S L2 T L3 70 2 3 0 2P 50 to 95 2 1 0 to 4 0 2P 70 2P 3 0 2P 50 to 95 2P 1 0 to 4 0 2P M10 15 to 20 130 to 173 U T1 V T2 W T3 70 2 3 0 2P 50 to 95 2 1 0 to 4 0 2P 70 2P 3 0 2P 50 to 95 2P 1 0 to 4 0 2P M10 35 1 35 to 150 1 to 300 70 3 0 35 to 150 1 to 300 M12 31 4 to 39 2 ...

Page 103: ... 4 0 to 300 4P M12 31 4 to 39 2 278 to 347 X1 Y1 Z1 50 1 0 50 to 70 1 0 to 2 0 35 1 35 to 50 1 to 1 0 M8 5 4 to 6 0 47 8 to 53 0 U T1 V T2 W T3 150 4P 300 4P 120 to 150 4P 250 to 300 4P 120 4P 250 4P 95 to 150 4P 4 0 to 300 4P M12 31 4 to 39 2 278 to 347 95 3 0 95 to 150 3 0 to 300 120 2P 250 2P 95 to 150 2P 4 0 to 300 2P M12 31 4 to 39 2 278 to 347 r1 s1 t1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to ...

Page 104: ...AWG kcmil Wire Range mm2 AWG kcmil Recomm Gauge mm2 AWG kcmil Wire Range mm2 AWG kcmil EUJ71180o o 1 R L1 S L2 T L3 150 4P 300 4P 120 to 150 4P 250 to 300 4P 120 4P 250 4P 95 to 150 4P 4 0 to 300 2P M12 31 4 to 39 2 278 to 347 X Y Z 150 4P 300 4P 120 to 150 4P 250 to 300 4P 120 4P 250 4P 95 to 150 4P 4 0 to 300 2P M12 31 4 to 39 2 278 to 347 X1 Y1 Z1 50 1 0 50 to 70 1 0 to 2 0 35 1 35 to 50 1 to 1...

Page 105: ... the cable increases An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection Adjust the drive carrier frequency according to Table 3 8 If the motor wiring distance exceeds 100 m because of the system configuration reduce the ground currents Refer to C6 02 Carrier Frequency Selection on page 234 Table 3 8 Cable Length Between Drive and Mo...

Page 106: ...ave a cover placed over terminals p1 and n1 prior to shipment to help prevent miswiring Use wire cutters to cut away covers as needed for terminals CHARGE n1 p1 R L1 S L2 T L3 U T1 V T2 W T3 A B A Protective cover for terminals p1 and n1 B Main circuit protective cover Figure 3 32 Protective Cover to Prevent Miswiring n Main Circuit Connection Diagram Refer to Main Circuit Connection Diagram on pa...

Page 107: ...Setting Page Multi Function Digital Inputs S1 Multi function input 1 Closed Forward run Open Stop Photocoupler 24 Vdc 8 mA Refer to Sinking Sourcing Mode for Digital Inputs on page 115 277 S2 Multi function input 2 Closed Reverse run Open Stop S3 Multi function input 3 External fault N O S4 Multi function input 4 Fault reset S5 Multi function input 5 Multi step speed reference 1 S6 Multi function ...

Page 108: ... Fault output common Multi Function Digital Output 1 M1 Multi function digital output During run 30 Vdc 10 mA to 1 A 250 Vac 10 mA to 1 A Minimum load 5 Vdc 10 mA 287 M2 M3 Multi function digital output Zero speed M4 M5 Multi function digital output Speed Agree 1 M6 Monitor Output MP Pulse train output Output frequency 32 kHz max 305 FM Analog monitor output 1 Output frequency 10 to 10 Vdc 0 to 10...

Page 109: ... m lb in Bare Wire Terminal Ferrule Type Terminal Wire Type Recomm wire size mm2 AWG Applicable wire size mm2 AWG Recomm wire size mm2 AWG Applicable wire size mm2 AWG TB1 TB2 TB3 TB4 FM AC AM P1 P2 PC SC A1 A2 A3 V V S1 S8 MA MB MC M1 M2 HC H1 H2 DM DM IG R R S S RP MP M3 0 5 to 0 6 4 4 to 5 3 0 75 18 Stranded wire 0 2 to 1 0 24 to 17 Solid wire 0 2 to 1 5 24 to 16 0 5 20 0 25 to 0 5 24 to 20 Shi...

Page 110: ...nd Power Limited Circuits for requirements concerning class 2 power supplies NOTICE Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment Improper wiring practices could result in drive or equipment malfunction due to short circuit NOTICE Connect the shield of shielded cable to the appropriate ground terminal Improper equipment grounding could result ...

Page 111: ... device side D Shield sheath insulate with tape E Shield Figure 3 37 Preparing the Ends of Shielded Cables NOTICE The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference Failure to comply could result in poor system performance 3 9 Control Circuit Wirin...

Page 112: ...Connector Locations Connect drive models 4o0720 to 4o0930 to the harmonic filter module using the module communications connector cable packaged with the harmonic filter module Connect one end of the cable to the module communications connector port CN500 of the drive and the other end of the cable to the module communications connector port CN500 of the harmonic filter module Insert both ends of ...

Page 113: ...able 3 14 Module Communications Connector Cable Specifications Cable Length Cable Connector Exterior Cable Example Approximately 5 m 16 4 ft Half pitch I O connector 1 27 mm 0 05 in 3 9 Control Circuit Wiring YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 113 3 Electrical Installation ...

Page 114: ...IP Switch S4 Terminal A3 Analog PTC Input Sel Jumper S5 Terminal AM FM Signal Selection Jumper S3 Terminal H1 H2 Sink Source Sel DIP Switch S2 RS 422 485 Termination Resistor Off On V AM FM I Slide Switch S6 Terminal DM DM N C N O Selection N C N O 1 Figure 3 40 Locations of Jumpers and Switches on the Terminal Board 1 Slide switch S6 design differs based on PCB model number N C N O N C ETC742611 ...

Page 115: ...t terminals SP and SN Failure to comply will damage the drive Table 3 15 Digital Input Sink Source External Power Supply Selection Mode Drive Internal Power Supply Terminals SN and SP External 24 Vdc Power Supply Sinking Mode NPN SC S8 S7 24 Vdc SP SN SC S8 S7 24 Vdc SP SN External 24 Vdc 10 Sourcing Mode PNP SC S8 S7 24 Vdc SP SN SC S8 S7 24 Vdc SP SN External 24 Vdc 10 3 10 Control I O Connectio...

Page 116: ...Drive Internal Power Supply External 24 Vdc Power Supply Sinking Mode 24 Vdc H1 H2 HC Jumper S3 24 Vdc H1 H2 HC External Jumper S3 24 Vdc 10 Sourcing Mode 24 Vdc H1 H2 HC Jumper S3 24 Vdc H1 H2 HC Jumper S3 24 Vdc 10 u Using the Pulse Train Output The pulse train output terminal MP can supply power or be used with an external power supply NOTICE Connect peripheral devices in accordance with the sp...

Page 117: ... reference Table 3 17 DIP Switch S1 Settings Setting Description V left position Voltage input 10 to 10 V or 0 to 10 V I right position Current input 4 to 20 mA or 0 to 20 mA default setting Table 3 18 Parameter H3 09 Details No Parameter Name Description Setting Range Default Setting H3 09 Terminal A2 Signal Level Selection Selects the signal level for terminal A2 0 0 to 10 Vdc 1 10 to 10 Vdc 2 4...

Page 118: ...ilt in termination resistor for the RS 422 RS 485 communication port DIP switch S2 enables or disabled the termination resistor as shown in Table 3 22 The OFF position is the default The termination resistor should be placed to the ON position when the drive is the last in a series of slave drives Refer to Switches and Jumpers on the Terminal Board on page 114 to locate switch S2 Table 3 22 MEMOBU...

Page 119: ... to a PC Yaskawa DriveWizard Industrial software can be used to monitor drive performance and manage parameter settings Contact Yaskawa for more information on DriveWizard Industrial PC Type B Type A USB Cable Type AB Figure 3 43 Connecting to a PC USB 3 11 Connect to a PC YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 119 3 Electrical Installation ...

Page 120: ...damage to the drive NOTICE Damage to Equipment Models 2E0248 2W0248 4E0216 4E0240 4W0216 and 4W0240 have two EMC filter screws Install the two EMC filter screws in the same position ON and ON or OFF and OFF Failure to comply may cause damage to the drive Use size M4 internal EMC filter screws with 1 0 to 1 3 N m tightening torque n Asymmetrical Grounded Network Table 3 24 shows asymmetrical ground...

Page 121: ...er Switch Location Drive Models 2E0028 2W0028 4E0011 to 4E0034 and 4W0011 to 4W0034 ON OFF SW A B S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP V AC A1 A2 A3 FM AM AC 24V RP AC MD ME MF MA MB MC A SW ON B Screw OFF Figure 3 46 EMC Filter Switch Location Drive Models 2E0042 2W0042 2E0054 2W0054 4E0040 to 4E0077 and 4W0040 to 4W0077 3 12 EMC Filter YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive ...

Page 122: ...04 2W0104 2E0130 2W0130 4E0096 4W0096 4E0124 and 4W0124 A B A SW ON B Screw OFF Figure 3 48 EMC Filter Switch Location Drive Models 2E0154 2W0154 2E0192 2W0192 4E0156 4W0156 4E0180 and 4W0180 3 12 EMC Filter 122 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 123: ...6 4W0216 4E0240 and 4W0240 A B B A C n1 p1 A SW ON B Screw OFF C Terminals p1 and n1 Figure 3 50 EMC Filter Switch Location Drive Models 4E0302 to 4E0414 and 4W0302 to 4W0414 3 12 EMC Filter YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 123 3 Electrical Installation ...

Page 124: ...rive switches to the 24 V Control Power Supply Unit as a back up power supply Note Parameter settings cannot be changed without drive main circuit power regardless of whether the control circuit has enough power to operate u 24 V Control Power Supply Unit Location A A Power Supply Terminal Block TB1 Figure 3 51 24 V Control Power Supply Unit Location Drive Models 2P0028 2W0028 4P0011 to 4P0034 and...

Page 125: ... Supply Unit Location Drive Models 2P0154 2W0154 2P0192 2W0192 4P0156 4W0156 4P0180 and 4W0180 A A Power Supply Terminal Block TB1 Figure 3 55 24 V Control Power Supply Unit Location Drive Models 2P0248 2W0248 4P0216 4W0216 4P0240 and 4W0240 3 13 24 V Control Power Supply Unit Wiring YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 125 3 Electrical Installation ...

Page 126: ...is applied to each terminal Take particular precaution to ensure that each wire is properly connected and wire insulation is not accidentally pinched into electrical terminals NOTICE Properly connect an external 24 Vdc power source to terminal block TB1 Refer to Table 3 26 for details Improper wiring practices could damage the 24 V Control Power Supply Unit due to incorrect terminal connections Pr...

Page 127: ... Applicable Gauges mm2 AWG 24 0 FE M2 0 22 to 0 25 1 95 to 2 21 0 75 18 AWG Stranded wire 0 25 to 1 0 24 to 17 AWG Solid wire 0 25 to 1 5 24 to 16 AWG 0 5 20 AWG 0 25 to 0 5 24 to 20 AWG Shielded twisted pair etc n Ferrule Type Wire Terminals Yaskawa recommends using CRIMPFOX 6 a crimping tool manufactured by PHOENIX CONTACT to prepare wire ends with insulated sleeves See Table 3 27 for dimensions...

Page 128: ... Compliance External Power Supply Use a Class 2 power supply as defined by UL standards for the customer supplied power supply connection to the 24 V Control Power Supply Unit u 24 V Control Power Supply Unit Specifications Table 3 29 24 V Control Power Supply Unit Specifications Item Specifications Input Operating Voltage 24 Vdc 20 19 2 V to 28 8 V Input Current 1 9 A Consumption Power 38 W Compl...

Page 129: ...ves running a single application might interlock with the controller using the Operation ready and Fault output signals as shown below Figure 3 60 illustrates how the application would not be able to run if either drive experiences a fault or is unable to supply an Operation ready signal Terminal Output Signal Parameter Setting MA MB MC Fault M1 M2 Operation Ready H2 01 06 Operation Circuit Operat...

Page 130: ...ollowing formula to calculate the amount of voltage drop Line drop voltage V 3 wire resistance Ω km wire length m current A 10 3 If the cable between the drive and motor exceeds 50 m adjust the carrier frequency set to C6 02 accordingly 98 105 14 Properly ground the drive 105 15 Tighten control circuit and grounding terminal screws 98 16 Set up overload protection circuits when running multiple mo...

Page 131: ...ng and main circuit wiring 33 Analog signal line wiring should not exceed 50 m 164 ft 34 Safe Disable input wiring should not exceed 30 m 98 5 ft 672 35 Verify the logic of Safety Monitor Output Signal DM DM 36 Disconnect the internal EMC filter by moving the SW screw to the OFF position for floating impedance grounded or asymmetrically grounded networks 120 37 Properly wire the control signal lin...

Page 132: ...3 15 Wiring Checklist This Page Intentionally Blank 132 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 133: ...35 4 3 THE DRIVE AND PROGRAMMING MODES 140 4 4 START UP FLOWCHARTS 146 4 5 POWERING UP THE DRIVE 153 4 6 APPLICATION SELECTION 154 4 7 AUTO TUNING 157 4 8 NO LOAD OPERATION TEST RUN 171 4 9 TEST RUN WITH LOAD CONNECTED 173 4 10 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES 174 4 11 TEST RUN CHECKLIST 176 4 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 133 ...

Page 134: ... Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Prepare a separate holding brake Wire the holding brake so when a fault occurs it is activated by an external sequence and shuts the ...

Page 135: ...ious item selects parameter numbers and decrements setting values 7 STOP STOP Key 1 Stops drive operation 8 ENTER Key Enters parameter values and settings Selects a menu item to move between displays 9 LO RE Selection Key 2 Switches drive control and frequency setting between the operator LOCAL and an external source REMOTE 10 RUN Light Lit while the drive is operating the motor Refer to page 137 ...

Page 136: ...hen the frequency reference is assigned to the MEMOBUS Modbus Communication Inputs of the drive OP Displayed when the frequency reference is assigned to an Option Unit of the drive RP Displayed when the frequency reference is assigned to the Pulse Train Input of the drive 7 LO RE Display 2 RSEQ Displayed when the run command is supplied from a remote source LSEQ Displayed when the run command is s...

Page 137: ... command and frequency reference control LOCAL When a device other than the operator is selected for Run command and frequency reference control REMOTE During run During deceleration to stop When a Run command is input and frequency reference is 0 Hz While the drive was set to LOCAL a Run command was entered to the input terminals then the drive was switched to REMOTE A Run command was entered via...

Page 138: ...d Meaning Drive output frequency during stop Frequency setting OFF ON Flashing OFF OFF RUN LED RUN 0 Hz 6 Hz RUN STOP STOP Figure 4 4 RUN LED and Drive Operation 4 2 Using the Digital Operator 138 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 139: ...EQ RREF RSEQ RREF RSEQ RREF YASKAWA U1000 U1000 XX XX XX XXA XXXXXXXXX Initial Display 5 6 Programming Mode 2 Drive Mode 1 Turn the power on RUN LED lit FWD JOG FWD JOG FWD JOG FWD JOG FWD JOG FWD JOG RSEQ RREF RSEQ RREF Figure 4 5 Digital Operator Menu and Screen Structure 1 Pressing RUN will start the motor 2 Drive cannot operate motor 3 Flashing characters are shown as 1 4 X characters are used...

Page 140: ... running Refer to The Drive and Programming Modes on page 140 Note The user can select the data displayed when the drive is first powered up with parameter o1 02 Drive Mode Monitor Display MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy RSEQ RREF FWD JOG Lists the monitor parameters Uo oo parameters available in the drive Press the Enter Key and then use the Up Down ESC and Reset k...

Page 141: ...y Accepted FWD JOG Figure 4 6 Setting the Frequency Reference while in the Drive Mode Note The drive will not accept a change to the frequency reference until the ENTER key is pressed after the frequency reference is entered This feature prevents accidental setting of the frequency reference To have the drive accept changes to the frequency reference as soon as changes are made without requiring t...

Page 142: ...MSET C1 02 0010 0Sec 0 0 6000 0 10 0 sec PRG Decel Time 1 FWD 8 Press F1 F2 or until the desired number is selected 1 flashes PRMSET C1 02 0010 0Sec 0 0 6000 0 10 0 sec PRG Decel Time 1 FWD 9 Press to enter 0020 0 PRMSET C1 02 0020 0Sec 0 0 6000 0 10 0 sec PRG Decel Time 1 FWD 10 Press to confirm the change Entry Accepted 11 The display automatically returns to the screen shown in Step 4 PRMSET C1...

Page 143: ...gain from 10 0 s to 20 0 s To check the list of edited parameters Step Display Result 1 Turn on the power to the drive The initial display appears MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV FREF AI Rdy RSEQ RREF FWD JOG 2 Press or until the display shows the top of the Verify Menu MODE PRG Modified Consts HELP DATA FWD Modified X Parameters 3 Press to enter the list of parameters that have bee...

Page 144: ... This changes the source of the frequency reference from the control circuit terminals to the digital operator Control Circuit Terminal Parameter Display Operator 1 2 2 Frequency reference appears when powered up Press until Setup Group appears MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV FREF AI Rdy RSEQ RREF HELP MODE PRG Quick Setting DATA FWD Entry Accepted SETUP b1 01 1 1 Analog Input PRG R...

Page 145: ...the drive is set to accept the Run command from the digital operator RUN key REMOTE mode is when the drive is set to accept the Run command from an external device i e input terminals or serial communications WARNING Sudden Movement Hazard The drive may start unexpectedly if the Run command is already applied when switching from LOCAL mode to REMOTE mode when b1 07 1 resulting in death or serious ...

Page 146: ...ize the user with start up procedures Flowchart Subchart Objective Page A Basic start up procedure and motor tuning 147 A 1 Simple motor setup using V f mode 148 A 2 High performance operation using Open Loop Vector or Closed Loop Vector motor control 149 A 3 Setting up the drive to run a permanent magnet PM motor 151 4 4 Start Up Flowcharts 146 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial M...

Page 147: ... H3 oo H4 oo H6 oo for I O terminal setting d1 oo for using multi speed references C1 oo and C2 oo for accel decel and S curve time settings C6 01 for heavy normal duty mode selection Fine tune parameters Adjust application settings if necessary Check the machine operation and verify parameter settings Drive is ready to run the application From Flowchart A 1 A 2 or A 3 0 V f 1 V f w PG 2 OLV 3 CLV...

Page 148: ...eturn to Flowchart A Perform Rotational Auto Tuning for V f Control T1 01 3 Is there a PG encoder on the motor Set or verify the V f pattern settings E1 oo Enter the number of motor poles to E2 04 or E4 04 for motor 2 Set the F1 oo parameters Set or verify the V f pattern settings E1 oo NO YES YES NO Run the motor without load check the rotation direction and operation Verify external signal comma...

Page 149: ... requiring high starting torque and torque limits Note Although the drive sets parameters for the PG encoder during Auto Tuning sometimes the direction of the motor and direction of the PG get reversed Use parameter F1 05 to switch the direction of the PG so that it matches the motor direction 4 4 Start Up Flowcharts YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 150: ...facturer and perform Stationary Auto Tuning 2 T1 01 4 Perform Stationary Auto Tuning 3 T1 01 5 3 YES NO NO Is the load less than 30 of the rated load for the motor Figure 4 10 Flowchart A2 High Performance Operation Using OLV or CLV 1 Decouple the load from the motor to properly perform Rotational Auto Tuning 2 Rotational Auto Tuning can still be performed if the load is 30 or smaller though Stati...

Page 151: ...he drive sets parameters for the PG encoder during Auto Tuning sometimes the direction of the motor and direction of the PG get reversed Use parameter F1 05 to switch the direction of the PG so that it matches the motor direction 2 Realign the Z Pulse if the PG encoder is replaced Set T2 01 to 3 to recalibrate the drive for the new encoder 4 4 Start Up Flowcharts YASKAWA ELECTRIC SIEP C710636 04D ...

Page 152: ...or Has PG been replaced after Auto Tuning was performed Is reverse operation disabled b1 04 1 Disconnect the motor from the load so that the motor shaft can rotate Perform Z Pulse Offset Tuning T2 01 3 Run the motor without load check the rotation direction and operation Verify external signal commands to the drive work as desired 1 2 3 Figure 4 11 Operation with Permanent Magnet Motors 1 Enter th...

Page 153: ...control circuit terminal connections Drive control terminal status Open all control circuit terminals off Status of the load and connected machinery Decouple the motor from the load n Status Display When the power supply to the drive is turned on the digital operator lights will appear as follows Status Name Description Normal Operation LO RE ESC RUN STOP ENTER RESET DIGITAL OPERATOR ALM MODE U1 0...

Page 154: ...he drive I O signals and external sequence before performing a test run Setting parameter A1 06 may automatically change the I O terminal function from the default setting Failure to comply may result in death or serious injury No Parameter Name Setting Range Default A1 06 Application Preset 0 General purpose 1 Water supply pump 2 Conveyor 3 Exhaust fan 4 HVAC fan 5 Air compressor 0 u Setting 1 Wa...

Page 155: ... V f Pattern E1 07 Middle Output Frequency 30 0 Hz E1 08 Middle Output Frequency Voltage 50 0 V 1 L2 01 Momentary Power Loss Operation Selection 1 Enabled 1 Value shown is specific to 200 V class drives Double value for 400 V class drives Table 4 10 Exhaust Fan User Parameters A2 01 to A2 16 No Parameter Name b1 01 Frequency Reference Selection 1 b1 02 Run Command Selection 1 b1 04 Reverse Operati...

Page 156: ... Frequency Reference Upper Limit No Parameter Name d2 02 Frequency Reference Lower Limit E1 03 V f Pattern Selection E1 04 Maximum Output Frequency E2 01 Motor Rated Current H3 11 Terminal A2 Gain Setting H3 12 Terminal A2 Setting Bias L2 01 Momentary Power Loss Operation Selection o4 12 kWh Monitor Initialization u Setting 5 Air Compressor Application Table 4 13 Air Compressor Parameter Settings ...

Page 157: ...decoupled and the load is higher than 30 A motor test report is available After entering the no load current and the rated slip the drive calculates and sets all other motor related parameters YES YES Stationary Auto Tuning for Line to Line Resistance T1 01 2 The drive is used in V f Control and other Auto Tuning selections are not possible Drive and motor capacities differ Tunes the drive after t...

Page 158: ...ble Drive automatically calculates and sets motor parameters YES YES YES PM Stationary Auto Tuning for Stator Resistance T2 01 2 Useful to tune the drive when the motor data were set up manually or by motor code and the cable is longer than 50 m Should also be performed if the cable length has changed after prior tuning YES YES YES Z Pulse Offset Tuning T2 01 3 PG encoder has been replaced Calcula...

Page 159: ... YES YES YES YES YES YES YES Motor Rated Voltage T2 05 Vac YES YES YES YES YES YES YES Motor Rated Current T2 06 A YES YES YES YES YES YES YES YES Motor Rated Frequency T2 07 Hz YES YES YES Number of Motor Poles T2 08 YES YES YES YES YES YES YES Motor Rated Speed T2 09 r min YES YES YES YES Stator Single phase Resistance T2 10 Ω YES YES YES d Axis Inductance T2 11 mH YES YES YES q Axis Inductance ...

Page 160: ...le 4 20 Auto Tuning Input Data Input Value Input Parameter Unit Tuning Type T1 01 or T2 01 8 Inertia Tuning 9 ASR Gain Tuning Control Mode A1 02 3 7 3 7 Test signal frequency T3 01 Hz YES YES Test signal amplitude T3 02 rad YES YES Motor inertia T3 03 kgm2 YES YES System response frequency T3 04 Hz YES u Before Auto Tuning the Drive Check the items below before Auto Tuning the drive n Basic Auto T...

Page 161: ...Notes on Stationary Auto Tuning Stationary Auto Tuning modes analyze motor characteristics by injecting current into the motor for approximately one minute WARNING Electrical Shock Hazard When executing stationary Auto Tuning voltage is applied to the motor before the motor rotates Do not touch the motor until Auto Tuning is completed Failure to comply may result in injury or death from electrical...

Page 162: ... Auto Tuning has already been performed use Stationary Auto Tuning for line to line resistance WARNING Electrical Shock Hazard When executing Stationary Auto Tuning for Line to line resistance voltage is applied to the motor even before it rotates Do not touch the motor until Auto Tuning is completed Failure to comply may result in injury or death from electrical shock n Notes on Inertia Tuning an...

Page 163: ...G Tuning Mode Sel Rdy ESC FWD DATA 1 T1 00 will appear on the display when one of the multi function inputs has been set to switch between motor 1 and motor 2 H1 oo 16 n Enter Data from the Motor Nameplate After selecting the type of Auto Tuning enter the data required from the motor nameplate Note These instructions continue from Step 6 in Selecting the Type of Auto Tuning Step Display Result 1 P...

Page 164: ... engaged on the load Failure to comply could result in improper operation of the drive Ensure the motor can freely spin before beginning Auto Tuning Enter the required information from the motor nameplate Press to proceed to the Auto Tuning start display Note These instructions continue from Step 6 in Enter Data from the Motor Nameplate Step Display Result 1 After entering the data listed on the m...

Page 165: ...needed to operate the motor under no load conditions at rated speed to T1 03 for better control precision around rated speed when using a vector control mode The no load voltage can usually be found in the motor test report available from the manufacturer If the motor test report is not available enter approximately 85 of the rated voltage printed on the motor nameplate This may increase the outpu...

Page 166: ... Range Default T1 09 Motor No Load Current 0 A to T1 04 Max 0 to 2999 9 1 1 Display is in the following units 2o0028 and 4o0011 to 4o0034 0 01 A units 2o0042 to 2o0248 and 4o0040 to 4o0930 0 1 A units n T1 10 Motor Rated Slip Sets the rated slip for the motor The default setting displayed is the rated slip for a Yaskawa motor calculated from the rated power set in T1 02 Enter the data listed on th...

Page 167: ...eries enter the motor code in T2 02 to automatically set parameters T2 03 through T2 09 Use the motor nameplate or motor test report values to set parameters T2 10 to T2 14 If the drive is operating a specialized motor or a motor designed by a manufacturer other than Yaskawa set T2 02 to FFFF and enter the data from the motor nameplate or the motor test report as prompted Only the designated PM mo...

Page 168: ... PM Motor d Axis Inductance 0 00 to 600 00 mH Determined by T2 02 n T2 12 PM Motor q Axis Inductance Enter the q Axis inductance per motor phase No Name Setting Range Default T2 12 PM Motor q Axis Inductance 0 00 to 600 00 mH Determined by T2 02 n T2 13 Induced Voltage Constant Unit Selection Selects the units used for setting the induced voltage coefficient No Name Setting Range Default T2 13 Ind...

Page 169: ...d Speed Loop Auto Tuning Parameter Description T1 01 or T2 01 8 Inertia Tuning 9 Speed Control Loop ASR Tuning C5 01 ASR Proportional Gain 1 YES C5 17 C5 37 Motor Inertia YES YES C5 18 C5 38 Motor Inertia Ratio YES YES n5 02 Motor Acceleration Time YES YES n5 03 Feed Forward Control Ratio Gain YES YES n T3 01 Inertia Tuning Frequency Reference Sets the frequency of the test signal applied to the m...

Page 170: ...tting drive duty using parameter C6 01 n T3 04 ASR Response Frequency Sets the response frequency reciprocal of the step response time constant of the system or the connected machine The drive uses this value and the load inertia to fine tune the speed control loop gain C5 01 ASR Gain 1 Oscillation may result if the value input here is higher than the actual response frequency of the system No Nam...

Page 171: ...LM DIGITAL OPERATOR JVOP 180 Off On MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00 A DRV FREF OPR Rdy JOG FWD FWD REV LSEQ LREF 3 Set the frequency reference to 6 Hz Refer to Setting the Frequency Reference while in the Drive Mode on page 141 for the setting procedure 4 Press to give the drive a Run command RUN will light and the motor will rotate at 6 Hz LO RE F2 F1 ESC RUN STOP ENTER RESET ALM DIGITA...

Page 172: ...ation to stop until the motor comes to a complete stop LO RE F2 F1 ESC RUN STOP ENTER RESET RUN RUN Off On MODE U1 01 60 00Hz U1 02 0 00Hz U1 03 0 00A DRV FREF OPR Rdy JOG FWD FWD REV LSEQ LREF ALM 4 8 No Load Operation Test Run 172 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 173: ...ithout problems Connect the load and machinery to the motor Fasten all installation screws properly and check that the motor and connected machinery are held in place n Checklist Before Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly n Operating the Motor under Loaded Conditions Test run the application similarly to the no load test pro...

Page 174: ...ers that have been previously saved as User Parameters This is helpful when displaying only the relevant parameters for a specific application No Parameter Name Description Setting Range Default A1 01 Access Level Selection Selects which parameters are accessible via the digital operator 0 Operation only A1 01 A1 04 and A1 06 can be set and monitored and Uo ooparameters can also be viewed 1 User P...

Page 175: ...tional LED operator also supports copying importing and verifying parameter settings Refer to the manual supplied with the LED operator for instructions USB Copy Unit and CopyUnitManager The copy unit is an external option connected to the drive to copy parameter settings from one drive and save those settings to another drive Refer to the manual supplied with the USB Copy Unit for instructions Co...

Page 176: ...otor rated current to T1 04 A Motor base frequency to T1 05 Hz Number of motor poles to T1 06 Motor base speed to T1 07 r min 164 Closed Loop Vector Control A1 02 3 10 Set F1 01 and F1 05 11 Set ASR proportional gain to C5 01 and ASR integral time to C5 02 Perform ASR Tuning if possible 230 Open Loop Vector Control for PM A1 02 5 12 Perform Auto Tuning as described 166 Advanced Open Loop Vector Co...

Page 177: ...using terminal A2 as current input Set DIP Switch S1 on the drive to V when using terminal A2 as voltage input 30 If an analog input supplies the frequency reference make sure it produces the desired frequency reference Make the following adjustments if the drive does not operate as expected Gain adjustment Set the maximum voltage current signal and adjust the analog input gain H3 03 for A1 H3 11 ...

Page 178: ...4 11 Test Run Checklist This Page Intentionally Blank 178 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 179: ...NGS 236 5 5 E MOTOR PARAMETERS 251 5 6 F OPTION SETTINGS 264 5 7 H TERMINAL FUNCTIONS 277 5 8 L PROTECTION FUNCTIONS 309 5 9 N SPECIAL ADJUSTMENTS 334 5 10 O OPERATOR RELATED SETTINGS 344 5 11 U MONITOR PARAMETERS 351 5 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 179 ...

Page 180: ...eters can be accessed Parameters that are set in A2 01 through A2 32 can be accessed in Setup Mode Verify Mode and Auto Tuning Mode cannot be accessed Setting 2 Advanced Access Level A and Setup Access Level S All parameters can be viewed and edited Notes on Parameter Access If the drive parameters are password protected by A1 04 and A1 05 parameters A1 01 through A1 03 A1 06 A1 07 and A2 01 throu...

Page 181: ... for general variable speed applications that require precise speed control and torque limit Set High Frequency Injection parameter n8 57 to 1 to achieve a speed control range as high as 1 100 Refer to n8 57 High Frequency Injection on page 342 for details Setting 7 Closed Loop Vector Control for PM Use this mode for high precision control of a PM motor in constant torque or variable torque applic...

Page 182: ...o Communication Parameters Initialized when F6 08 1 L8 35 Installation Method Selection o2 04 Drive Model Selection n A1 04 A1 05 Password and Password Setting Parameter A1 04 enters the password when the drive is locked parameter A1 05 is a hidden parameter that sets the password No Parameter Name Setting Range Default A1 04 Password 0000 to 9999 0000 A1 05 Password Setting How to Use the Passwor...

Page 183: ... Password FWD 0 8 Use F1 F2 and to enter the password PRMSET A1 05 1234 0 9999 0 PRG Select Password FWD 4 9 Press to save what was entered Entry Accepted 10 The display automatically returns to the display shown in step 6 PRMSET A1 05 0 0 9999 0 PRG Select Password FWD Table 5 3 Check if A1 02 is Locked continuing from step 10 above Step Display Result 1 Press to display A1 02 PRMSET PRG Control ...

Page 184: ... Vector 2 9 Use and to change the value if desired though changing the control mode at this point is not typically done PRMSET PRG Control Method FWD A1 02 2 V F Control 0 2 10 Press to save the setting or press to return to the previous display without saving changes Entry Accepted 11 The display automatically returns to the parameter display PRMSET PRG Control Method FWD A1 02 0 0 V F Control No...

Page 185: ...Parameters are part of the Setup Group which provides quicker access by eliminating the need to scroll through multiple menus Refer to Application Selection on page 154 for details on parameter A1 06 5 1 A Initialization YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 185 5 Parameter Details ...

Page 186: ... 4 4 for details 2 A1 06 determines how the setting of user parameters A2 01 through A2 32 are changed Refer to Application Selection on page 154 for details Saving User Parameters To save specific parameters to A2 01 through A2 32 set parameter A1 01 to 2 to allow access to all parameters then enter the parameter number to one of the A2 oo parameters to assign it to the list of User Parameters Fi...

Page 187: ... Frequency Reference Using Voltage Signals Terminal Signal Level Parameter Settings Notes Signal Level Selection Function Selection Gain Bias A1 0 to 10 Vdc H3 01 0 H3 02 0 Frequency Reference Bias H3 03 H3 04 10 to 10 Vdc H3 01 1 A2 0 to 10 Vdc H3 09 0 H3 10 0 Frequency Reference Bias H3 11 H3 12 Set DIP switch S1 on the terminal board to V for voltage input 10 to 10 Vdc H3 09 1 A3 0 to 10 Vdc H3...

Page 188: ...onsult the option board manual for instructions on integrating the drive with the communication system Note If the frequency reference source is set for Option PCB b1 01 3 but an option board is not installed an oPE05 operation error will be displayed on the digital operator and the drive will not run Setting 4 Pulse Train Input This setting requires a pulse train signal to terminal RP to provide ...

Page 189: ...d or when a Stop command is entered No Parameter Name Setting Range Default b1 03 Stopping Method Selection 0 to 3 1 0 1 The setting range is 0 1 or 3 in CLV OLV PM AOLV PM and CLV PM Setting 0 Ramp to Stop When the Run command is removed the drive will decelerate the motor to stop The deceleration rate is determined by the active deceleration time The default deceleration time is set to parameter...

Page 190: ...e will shut off its output and the motor will coast uncontrolled deceleration to stop The stopping time is determined by the inertia and the friction in the driven system Drive output is shut off Run command Output frequency Motor speed ON OFF Figure 5 6 Coast to Stop Note After a stop is initiated any subsequent Run command entered will be ignored until the minimum baseblock time L2 03 has expire...

Page 191: ...ercurrent oC fault occurs during DC Injection Braking to Stop lengthen the momentary power loss minimum baseblock time L2 03 until the fault no longer occurs Setting 3 Coast to Stop with Timer When the Run command is removed the drive will turn off its output and the motor will coast to stop The drive will not start if a Run command is input before the time t C1 02 has expired Cycle the Run comman...

Page 192: ... Minimum Output Frequency 0 to 3 0 Setting 0 Follow the Frequency Reference The drive adjusts the motor speed following the speed reference even if the frequency reference is below the setting of parameter E1 09 When the Run command is removed and the motor speed is smaller than the setting of b2 01 Zero Speed Control not position lock is performed for the time set in parameter b2 04 before the dr...

Page 193: ... drive is operating at or above the frequency set to E1 09 will activate Zero Speed Control for the time set in b2 04 regardless of whether Zero Speed Control was already active Zero Speed Control Run Command Frequency reference Motor Speed OFF ON Zero Speed Control E1 09 Min Output Frequency b2 04 E1 09 b2 03 IM Initial Excitation PM Zero Speed Contr DC Injection Braking Time at Start DC Injectio...

Page 194: ...iously running WARNING Sudden Movement Hazard The drive may start unexpectedly if switching control sources when b1 07 1 Clear all personnel from rotating machinery and electrical connections prior to switching control sources Failure to comply may cause death or serious injury n b1 08 Run Command Selection while in Programming Mode As a safety precaution the drive will not normally respond to a R...

Page 195: ...0 or 1 0 Setting 0 Run command is not accepted when b2 01 motor speed E1 09 Setting 1 Run command is accepted when b2 01 motor speed E1 09 n b1 24 Commercial Power Operation Switching Selection When the output frequency matches the power supply frequency 60 Hz the PWM switching operation stops and switches to operation with a direct commercial power supply connection Note 1 Switching can be enable...

Page 196: ...1 02 The function triggered by parameter b2 01 depends on the control mode that has been selected OLV PM AOLV PM V f V f w PG and OLV A1 02 0 1 2 5 6 For these control modes parameter b2 01 sets the starting frequency for DC Injection Braking at Stop When the output frequency falls below the setting of b2 01 DC Injection Braking is enabled for the time set in parameter b2 04 Output Frequency Time ...

Page 197: ...d the DC current level injected into the motor changes linearly from the level set to b2 08 to the level set to E2 03 within the time set to b2 03 When b2 08 0 the current will flow for the time set in b2 03 DC Injection Braking Time at Start when DC Injection Braking starts The current will change linearly from the setting of b2 08 to the setting of E2 03 The level of the DC current injected to t...

Page 198: ...3 32 reduce the frequency for the deceleration time set in b3 03 After motor speed estimation is completed the speed is accelerated or decelerated to the frequency reference n Current Detection Speed Search 3 b3 24 4 Current Detection Speed Search 3 applies the current set in b3 31 and detects the speed based on the current flow to the motor The speed then accelerates or decelerates to the frequen...

Page 199: ...peed Search using the digital input terminals Use the input functions for H1 oo in Table 5 7 Table 5 7 Speed Search Activation by Digital Inputs Setting Description b3 24 1 3 b3 24 2 4 61 External Search Command 1 Activate Speed Estimation Speed Search Closed Activate Current Detection Speed Search from the maximum output frequency E1 04 62 External Search Command 2 Closed Activate Current Detecti...

Page 200: ...d by a digital input the drive will start operating with Speed Search Setting 1 Enabled This setting performs Speed Search when the Run command is entered The drive begins running the motor after Speed Search is complete n b3 03 Speed Search Deceleration Time Sets the output frequency reduction ramp The time entered into b3 03 will be the time to decelerate from maximum frequency E1 04 to minimum ...

Page 201: ...Setting Range Default b3 10 Speed Search Detection Compensation Gain 1 00 to 1 20 1 05 n b3 14 Bi Directional Speed Search Selection Speed Estimation Type Speed Estimation 2 Type Current Detection 3 Type Sets how the drive determines the motor rotation direction when performing Speed Estimation Speed Search Disable this parameter when b3 50 Backspin Search Direction Judgment Time 1 is set to 0 1 o...

Page 202: ...details on the Speed Search direction 3 Settings 3 and 4 are available in drive software versions PRG 1017 and later n b3 25 Speed Search Wait Time Speed Estimation Type Sets the wait time between Speed Search restarts Increase the wait time if problems occur with overcurrent or if an SEr fault occurs No Name Setting Range Default b3 25 Speed Search Wait Time 0 0 to 30 0 s 0 5 s n b3 27 Start Spee...

Page 203: ...e motor will stop during a momentary power loss No Name Setting Range Default b3 33 Speed Search Selection when Run Command is Given during Uv 0 1 0 Setting 0 Disabled Setting 1 Enabled n b3 50 b3 51 Backspin Search Direction Judgment Time 1 2 The direction of the Speed Search is adjusted to allow for backspin When momentary power loss time t is shorter than the time set in b3 50 the search operat...

Page 204: ...ime in b3 53 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency M otor speed Output frequency Power supply voltage 0 Normal operation Search in progress b3 50 b3 51 b3 53 Forward operation t Momentary power loss time t Figure 5 20 Continuous Baseblock b3 50 t b3 51 Speed Search in Direction Opposite to Direction Command b3 51 ...

Page 205: ...n The timer function is independent of drive operation and can delay the switching of a digital output triggered by a digital input signal and help eliminate chattering switch noise from sensors An on delay and off delay can be set separately To enable the timer function set a multi function input to Timer Function Input H1 oo 18 and set a multi function output to Timer output H2 oo 12 Only one ti...

Page 206: ...roportional Integral Derivative PID controller that uses the difference between the target value and the feedback value to adjust the drive output frequency to minimize deviation and provide accurate closed loop control of system variables such as pressure or temperature n P Control The output of P control is the product of the deviation and the P gain so that it follows the deviation directly and...

Page 207: ...he PID setpoint Table 5 9 PID Setpoint Sources PID Setpoint Source Settings Analog Input A1 Set H3 02 C Analog Input A2 Set H3 10 C Analog Input A3 Set H3 06 C MEMOBUS Modbus Register 0006 H Set bit 1 in register 000F H to 1 and input the setpoint to register 0006 H Pulse Input RP Set H6 01 2 Parameter b5 19 Set parameter b5 18 1 and input the PID setpoint to b5 19 Note A duplicate allocation of t...

Page 208: ...Feedback Sources PID Differential Feedback Source Settings Analog Input A1 Set H3 02 16 Differential PID Feedback Analog Input A2 Set H3 10 16 Differential PID Feedback Analog Input A3 Set H3 06 16 Differential PID Feedback Note A duplicate allocation of the PID differential feedback input will cause an oPE07 Multi Function Analog Input Selection Error alarm 5 2 b Application 208 YASKAWA ELECTRIC ...

Page 209: ...Adjustment b5 15 PID Sleep Function Start Level RUN On Off b5 16 PID Sleep Delay Timer Sleep Function SFS C1 4 d1 01 to d1 16 H6 01 1 b5 05 1 or 3 2 or 4 b5 01 Derivative Time D not B b5 05 b5 01 2 or 4 1 or 3 not 1 H3 02 10 B Analog Input A1 A2 A3 Pulse Input 0 PID Input Limit b5 35 Disabled Enabled Analog Input A1 A2 A3 0 not 16 H3 02 10 16 PID Differential Feedback U5 05 PID Adjusted Feedback U...

Page 210: ...igh while lower values may allow too much offset between the setpoint and feedback No Name Setting Range Default b5 02 Proportional Gain Setting P 0 00 to 25 00 2 00 n b5 03 Integral Time Setting I Sets the time constant used to calculate the integral of the PID input The shorter the integral time set to b5 03 the faster the offset will be eliminated If the integral time is set too short however o...

Page 211: ...Output Gain Setting Applies a gain to the PID output and can be helpful when the PID function is used to trim the frequency reference b5 01 3 or 4 No Name Setting Range Default b5 10 PID Output Gain Setting 0 00 to 25 00 1 00 n b5 11 PID Output Reverse Selection Determines whether a negative PID output reverses the direction of drive operation This parameter has no effect when the PID function tri...

Page 212: ... a digital output set for PID feedback low H2 oo 3E will be triggered If the PID feedback value exceeds the level set to b5 36 for longer than the time set to b5 37 a FBH Feedback High alarm will be displayed and a digital output set for PID feedback high H2 oo 3F will be triggered Both events trigger an alarm output H2 oo 10 The drive will continue operation The alarm and multi function digital o...

Page 213: ...e figure below PID Output PID Sleep Level b5 15 Sleep Delay Time Sleep Delay Time Run command enabled Continues to output During Run Internal Run command External Run command During Run Stop b5 16 b5 16 Run Figure 5 26 PID Sleep Operation Notes on using the PID Sleep function The PID Sleep function is active even when PID control is disabled The PID Sleep function stops the motor according to the ...

Page 214: ...nits for the PID Setpoint Value b5 19 and monitors U5 01 and U5 04 The units for setting and display can be changed with b5 20 No Parameter Name Setting Range Default b5 20 PID Setpoint Scaling 0 to 3 1 Setting 0 0 01 Hz The setpoint and PID monitors are displayed in Hz with a resolution of 0 01 Hz Setting 1 0 01 100 00 Maximum PID Feedback The setpoint and PID monitors are displayed as a percenta...

Page 215: ...ncy reference monitor display U1 01 when PID control is active No Name Setting Range Default b5 40 Frequency Reference Monitor Content During PID 0 1 0 Setting 0 Frequency Reference after PID Monitor U1 01 displays the frequency reference increased or reduced for the PID output Setting 1 Frequency Reference Monitor U1 01 displays the frequency reference value n b5 47 PID Output Reverse Selection 2...

Page 216: ...he derivative time b5 05 If the derivative time is set to 0 00 s and oscillations are still a problem reduce the proportional gain b5 02 or increase the PID primary delay time b5 08 Response Before adjustment After adjustment Time u b6 Dwell Function The Dwell function temporarily holds the frequency reference at a predefined value for a set time then continues accelerating or decelerating The Dwe...

Page 217: ...tivated shifts the load from one motor to another by automatically reducing the speed when the torque reference rises and automatically increasing the speed when the torque reference falls Note Disable Feed Forward n5 01 0 whenever using Droop control B A 90 Load 90 Load B A 100 Load 80 Load Droop Control increases the speed reference in drive B accomplishing load balance B A 80 Load 100 Load B A ...

Page 218: ... operate with light load conditions 2 The performance of the Energy Saving function depends on the accuracy of the motor data Always perform Auto Tuning and correctly enter the motor data before using this function n b8 01 Energy Saving Control Selection Enables or disables the Energy Saving function Note Enabling the Energy Saving function when using a PM motor may adversely affect motor efficien...

Page 219: ...imit V f V f w PG Sets the voltage limit for the Speed Search optimal output voltage detection as a percentage of the maximum output voltage The drive will keep the output voltage above this level during the search operation to prevent motor stalling Note If set too low the motor may stall when the load is suddenly increased Disabled when set to 0 Setting this value to 0 does not disable Energy Sa...

Page 220: ...ayed in monitor U6 22 monitor value must be divided by 4 to get the deviation in actual encoder pulses A digital output programmed for Zero Servo complete H2 oo 33 is turned on when the rotor position is within the zero position plus or minus the Zero Servo completion width set to parameter b9 02 Note 1 The Run command must remain on when using the Zero Servo function Zero Servo will not hold the ...

Page 221: ...llowable from the desired position to trigger Zero Servo An output terminal set for Zero Servo H2 oo 33 will be triggered when the motor reaches the position Zero Servo plus or minus b9 02 No Name Setting Range Default b9 02 Zero Servo Completion Width 0 to 16383 10 5 2 b Application YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 221 5 Parameter Details ...

Page 222: ...ion and deceleration times is determined by the accel decel time setting units in C1 10 For example if the time is set in units of 0 01 s C1 10 0 the setting range becomes 0 00 to 600 00 s Switching Acceleration Times by Digital Input Accel decel times 1 are active by default if no input is set Activate accel decel times 2 3 and 4 by digital inputs H1 oo 7 and 1A as explained in Table 5 13 Table 5...

Page 223: ...Frequency C1 03 setting When the output frequency C1 11 drive uses Accel Decel Time 1 C1 01 02 When the output frequency C1 11 drive uses Accel Decel Time 2 C1 03 04 C1 01 setting C1 02 setting C1 04 setting C1 03 accel time from 0 Hz to C1 11 E1 04 C1 11 C1 01 accel time between C1 11 and E1 04 E1 04 E1 04 C1 11 C1 02 decel time between E1 04 and C1 11 E1 04 E1 04 C1 11 C1 04 decel time from C1 1...

Page 224: ...eristic at Accel End 0 20 s C2 03 S Curve Characteristic at Decel Start 0 20 s C2 04 S Curve Characteristic at Decel End 0 00 s Figure 5 33 illustrates S curve application C2 02 C2 01 C2 03 C2 04 C2 02 C2 01 C2 03 C2 04 FWD run REV run Output frequency Figure 5 33 S Curve Timing Diagram FWD REV Operation Setting the S curve will increase the acceleration and deceleration times Actual accel time ac...

Page 225: ...erence E1 06 it is increased based on C3 03 and the output frequency as shown in the following diagram E1 04 E1 06 C3 03 C3 03 E1 04 Maximum Frequency E1 06 Base Frequency Output Frequency Figure 5 34 Slip Compensation Limit n C3 04 Slip Compensation Selection during Regeneration Enables or disables slip compensation during regenerative operation This function does not operate when the output freq...

Page 226: ...ctions for motor 1 Refer to C3 02 Slip Compensation Primary Delay Time on page 225 for details on adjusting this parameter No Parameter Name Setting Range Default C3 22 Motor 2 Slip Compensation Primary Delay Time 0 to 10000 ms Determined by A1 02 Note The default for V f Control E3 01 0 is 2000 ms The default for Open Loop Vector Control E3 01 2 is 200 ms n C3 23 Motor 2 Slip Compensation Limit S...

Page 227: ...t exceed the drive rated current Note 1 Refrain from adjusting torque compensation in Open Loop Vector Control as it can have a negative effect on torque accuracy 2 Refrain from adjusting this parameter in OLV PM Setting this value too high can cause overcompensation and motor oscillation n C4 02 Torque Compensation Primary Delay Time Sets the delay time used for applying torque compensation No Pa...

Page 228: ...Limit ASR limit Figure 5 36 Speed Control Block Diagram for V f Control with PG 1 P I C5 02 C5 04 C5 06 I C5 08 C5 01 C5 03 Frequency reference Detected speed Torque limits Torque reference limit Primary filter L7 01 to L7 04 Figure 5 37 Speed Control Block Diagram for CLV AOLV PM and CLV PM 1 AOLV PM estimates the speed using the motor model and does not require an encoder feedback signal n Adjus...

Page 229: ...hoot when changing speed and for any oscillation 4 If problems occur in step 3 increase the integral time and reduce the gain Alternatively use different ASR settings for high and low speed Set the values from step 1 and 2 to parameters C5 03 and C5 04 then set an ASR switching frequency in parameter C5 07 Run the motor at a speed higher than C5 07 and repeat step 3 while adjusting C5 01 and C5 02...

Page 230: ...ters C5 03 and C5 04 determine the characteristics at minimum speed E1 04 0 P C5 03 I C5 04 P C5 01 I C5 02 E1 09 P and I setting Motor speed Max output frequency Min output frequency Figure 5 38 ASR Gain and Integral Time in V f w PG CLV AOLV PM and CLV PM In these control modes parameters C5 03 and C5 04 define the ASR gain an integral time at zero speed The settings in C5 01 and C5 02 are used ...

Page 231: ...C5 06 ASR Primary Delay Time Constant 0 000 to 0 500 s Determined by A1 02 n C5 07 ASR Gain Switching Frequency Sets the frequency where the drive should switch between ASR proportional gain 1 and 2 C5 01 C5 03 as well as between integral time 1 and 2 C5 02 C5 04 No Parameter Name Setting Range Default C5 07 ASR Gain Switching Frequency 0 0 to 400 0 Hz 1 Determined by A1 02 1 1 In AOLV PM and CLV ...

Page 232: ...0 s Determined by E3 01 n C5 25 Motor 2 ASR Limit Functions for motor 2 the same way that C5 05 functions for motor 1 Sets the ASR output limit for motor 2 as a percentage of the maximum output frequency E4 04 Refer to C5 05 ASR Limit on page 231 for details No Parameter Name Setting Range Default C5 25 Motor 2 ASR Limit 0 0 to 20 0 5 0 n C5 26 Motor 2 ASR Primary Delay Time Constant Functions for...

Page 233: ...ve Duty Mode Selection The drive has two different duty modes from which to select based on the load characteristics The drive rated current overload capacity and maximum output frequency will change depending upon the duty mode selection Use parameter C6 01 to select Heavy Duty HD or Normal Duty ND for the application Refer to Heavy Duty and Normal Duty Ratings on page 476 for details about the r...

Page 234: ...ipheral devices Excessive leakage current from the drive Wiring between the drive and motor is too long 1 Audible motor noise is too loud Increase the carrier frequency or use Swing PWM 1 The carrier frequency may need to be lowered if the motor cable is too long Refer to Table 5 17 Table 5 17 Wiring Distance and Carrier Frequency Wiring Distance Up to 50 m Greater than 50 m Recommended setting va...

Page 235: ...mes necessary to replace the control board No Parameter Name Setting Range Default C7 43 Input Voltage Offset Adjustment 0000 to 9999 0000 Setting 0000 Standard Setting 0002 Offset Adjustment Not Required n C7 56 Power Factor Control Selection Power factor control improves the input power supply power factor according to the operating conditions This parameter rarely requires adjustment but may be...

Page 236: ...ference n d1 01 to d1 17 Frequency Reference 1 to 16 and Jog Frequency Reference The drive lets the user switch between up to 17 preset frequency references during run including the Jog reference through the digital input terminals The drive uses the acceleration and deceleration times that have been selected when switching between each frequency reference The Jog frequency overrides all other fre...

Page 237: ...ustrates the multi step speed selection Table 5 18 Multi Step Speed Reference and Terminal Switch Combinations Reference Multi Step Speed Reference H1 oo 3 Multi Step Speed Reference 2 H1 oo 4 Multi Step Speed Reference 3 H1 oo 5 Multi Step Speed Reference 4 H1 oo 32 Jog Reference Selection H1 oo 6 Frequency Reference 1 set in b1 01 OFF OFF OFF OFF OFF Frequency Reference 2 d1 02 or input terminal...

Page 238: ...This limit applies to all frequency references Even if the frequency reference is set to a higher value the drive internal frequency reference will not exceed this value No Parameter Name Setting Range Default d2 01 Frequency Reference Upper Limit 0 0 to 110 0 100 0 n d2 02 Frequency Reference Lower Limit Sets the minimum frequency reference as a percentage of the maximum output frequency This lim...

Page 239: ...hree separate Jump frequencies to avoid operating at speeds that cause resonance in driven machinery If the speed reference falls within a Jump Frequency dead band the drive will clamp the frequency reference just below the dead band and only accelerate past it when the frequency reference rises above the upper end of the dead band Setting parameters d3 01 through d3 03 to 0 0 Hz disables the Jump...

Page 240: ...Reference Hold Function Selection 0 1 0 The operation depends on the function used with parameter d4 01 Setting 0 Disabled Acceleration hold The hold value will be reset to 0 Hz when the Stop command is entered or the drive power is switched off The active frequency reference will be the value the drive uses when it restarts Up Down The frequency reference value will be reset to 0 Hz when the Stop...

Page 241: ...ce and then reset to 0 This new frequency reference is saved and will also be used to restart the drive after the power is cycled Bias Output frequency Bias is added to frequency reference and reset to 0 Up 2 command Frequency reference 5 s 5 s Figure 5 46 Up Down 2 Example with Reference from Digital Operator and d4 01 1 Up Down 2 with frequency reference from input sources other than the digital...

Page 242: ...as Up Down 2 on page 243 for details n d4 03 Frequency Reference Bias Step Up Down 2 Sets the bias added to or subtracted from the frequency reference by the Up Down 2 function No Parameter Name Setting Range Default d4 03 Frequency Reference Bias Step Up Down 2 0 00 to 99 99 Hz 0 00 Hz The operation depends on the set value Setting d4 03 0 00 Hz While the Up 2 or Down 2 command is enabled the bia...

Page 243: ...rence value n d4 06 Frequency Reference Bias Up Down 2 Saves the frequency reference bias value set by the Up Down 2 function as a percentage of the maximum output frequency The function of this parameter depends on the Up Down 2 function configuration This parameter is not normally used when the digital operator sets the frequency reference The value set to d4 06 will be applied during run howeve...

Page 244: ...U6 20 and the value that can be saved in parameter d4 06 Set this parameter to an appropriate value before using the Up Down 2 function Note When the frequency reference is set by the digital operator b1 01 0 and d4 01 1 the bias value will be added to the frequency reference if no Up Down 2 command is received for 5 s and will be reset to 0 afterwards If the bias is increased using the Up 2 comma...

Page 245: ...7 oo settings and is then used as the internal torque reference which can be monitored in U1 09 The L7 oo settings have highest priority The motor cannot be operated with a higher torque than the L7 oo settings even if the external torque reference value is increased n Setting the Torque Reference Speed Limit and Torque Compensation Values Torque Control Reference Sources Set input values for Torq...

Page 246: ...sitive Forward direction negative Reverse direction Reverse positive Reverse direction negative Forward direction Example With a Forward Run command and a positive torque reference signal the internal torque reference will be positive i e in the forward direction However if a Reverse Run command is input the torque command will be for reverse rotation With a Forward Run command and a negative torq...

Page 247: ...ference 0 Torque Limit Speed Limit Speed Limit Bias d5 05 Δn Δn Application Example Winder Speed Line Direction M Torque M Line Direction Speed Torque Unwinder Torque Line Direction M Speed M Line Direction Torque Speed 1 The value of delta n in the drawings depends on the ASR setting in parameters C5 oo n Indicating Operation at the Speed Limit Program a digital output to close when the drive ope...

Page 248: ...ducing the responsiveness No Parameter Name Setting Range Default d5 02 Torque Reference Delay Time 0 to 1000 ms 0 ms n d5 03 Speed Limit Selection Determines how the speed limit is set No Parameter Name Setting Range Default d5 03 Speed Limit Selection 1 or 2 1 Setting 1 Frequency Reference Input The frequency reference value at the active reference source digital operator External reference 1 or...

Page 249: ...eld Forcing The Field Forcing function compensates the delaying influence of the motor time constant when changing the excitation current reference and improves motor responsiveness Field Forcing is ineffective during DC Injection Braking n d6 01 Field Weakening Level Sets the level to which the output voltage is reduced when Field Weakening is activated Set as percentage of the maximum output vol...

Page 250: ...ion can replace the Trim Control function H1 oo 1C 1D of older Yaskawa drives No Parameter Name Setting Range Default d7 01 Offset Frequency 1 100 0 to 100 0 0 d7 02 Offset Frequency 2 100 0 to 100 0 0 d7 03 Offset Frequency 3 100 0 to 100 0 0 Figure 5 52 illustrates the Offset frequency function Frequency reference Offset Frequency 1 d7 01 Signed Offset Frequency 2 d7 02 Signed Offset Frequency 3...

Page 251: ...to overexcitation 2 Drive initialization does not reset parameter E1 03 Table 5 22 Predefined V f Patterns Setting Specification Characteristic Application 0 50 Hz Constant torque For general purpose applications Torque remains constant regardless of changes to speed 1 60 Hz 2 60 Hz with 50 Hz base 3 72 Hz with 60 Hz base 4 50 Hz Variable torque 1 Variable torque For fans pumps and other applicati...

Page 252: ...26 400 1 3 2 5 50 48 Voltage V Frequency Hz 0 22 400 1 5 3 60 38 Voltage V Frequency Hz 0 30 400 1 5 3 60 48 Voltage V Frequency Hz Table 5 26 Rated Output Operation Settings C to F Setting C 90 Hz Setting D 120 Hz Setting E 180 Hz Setting F 60 Hz 0 18 30 400 1 5 3 90 60 Voltage V Frequency Hz 0 18 30 400 1 5 3 120 60 Voltage V Frequency Hz 0 18 30 400 1 5 3 180 60 Voltage V Frequency Hz 0 18 30 4...

Page 253: ... 7 14 200 1 5 3 180 60 Voltage V Frequency Hz Voltage V Frequency Hz 0 8 1 16 1 230 1 5 3 60 Predefined V f Patterns for Models 2o0248 and 4o0156 to 4o0930 The values in the following graphs are specific to 200 V class drives Double the values for 400 V class drives Table 5 31 Rated Torque Characteristics Settings 0 to 3 Setting 0 50 Hz Setting 1 60 Hz Setting 2 60 Hz Setting 3 72 Hz 0 6 200 1 3 2...

Page 254: ...page 489 for details No Parameter Name Setting Range Default E1 04 Maximum Output Frequency 40 0 to 400 0 Hz 1 2 3 E1 05 Maximum Voltage 0 0 to 255 0 V 4 2 E1 06 Base Frequency 0 0 to E1 04 2 3 E1 07 Middle Output Frequency 0 0 to E1 04 2 E1 08 Middle Output Frequency Voltage 0 0 to 255 0 V 4 2 E1 09 Minimum Output Frequency 0 0 to E1 04 1 2 3 E1 10 Minimum Output Frequency Voltage 0 0 to 255 0 V ...

Page 255: ...er Name Setting Range Default E2 01 Motor Rated Current 10 to 150 of the drive rated current 1 Determined by C6 01 and o2 04 1 Display is in the following units 2o0028 2o0042 and 4o0011 to 4o0027 0 01 A units 2o0054 to 2o0248 and 4o0034 to 4o0930 0 1 A units Note Setting E2 01 E2 03 will trigger an oPE02 error Set E2 03 correctly to prevent this error n E2 02 Motor Rated Slip Sets the motor rated ...

Page 256: ...ance as a percentage of motor rated voltage This value is automatically set during Auto Tuning Rotational Auto Tuning Stationary Auto Tuning 2 3 No Parameter Name Setting Range Default E2 06 Motor Leakage Inductance 0 0 to 40 0 Determined by C6 01 and o2 04 n E2 07 Motor Iron Core Saturation Coefficient 1 Sets the motor iron saturation coefficient at 50 of the magnetic flux If Rotational Auto Tuni...

Page 257: ...or Induction Motors Enter the number of motor poles as indicated on motor nameplate Set the Line to Line Resistance E2 05 is normally set during Auto Tuning If Auto Tuning cannot be performed contact the motor manufacturer to determine the correct resistance between motor lines The motor test report can also be used to calculate this value using the formulas below E type insulation Multiply 0 92 t...

Page 258: ...n used for motor 2 as shown in Figure 5 54 Note Certain E3 oo parameters might not be visible depending on the control mode Refer to Parameter List on page 489 for details No Parameter Name Setting Range Default E3 04 Motor 2 Max Output Frequency 40 0 to 400 0 Hz 2 E3 05 Motor 2 Max Voltage 0 0 to 255 0 V 1 1 2 E3 06 Motor 2 Base Frequency 0 0 to E3 04 2 E3 07 Motor 2 Mid Output Frequency 0 0 to E...

Page 259: ...10 to 150 of the drive rated current 1 Determined by C6 01 and o2 04 1 Display is in the following units 2o0028 2o0042 and 4o0011 to 4o0027 0 01 A units 2o0054 to 2o0248 and 4o0034 to 4o0930 0 1 A units Note An oPE02 error will occur if the motor rated current in E4 01 is set lower than the motor no load current in E4 03 Set E4 03 correctly to prevent this error n E4 02 Motor 2 Rated Slip Sets the...

Page 260: ...coefficient at 50 of magnetic flux This value is automatically set during Rotational Auto Tuning Adjust this parameter when operating in the constant output range No Parameter Name Setting Range Default E4 07 Motor 2 Motor Iron Core Saturation Coefficient 1 0 00 to 0 50 0 50 n E4 08 Motor 2 Motor Iron Core Saturation Coefficient 2 Sets the motor iron saturation coefficient at 75 of magnetic flux T...

Page 261: ...o be manually set using the E5 oo parameters No Parameter Name Setting Range Default E5 01 Motor Code Selection for PM Motors 0000 to FFFF Determined by A1 02 C6 01 and o2 04 Note 1 E5 oo parameters are not reset when the drive is initialized using parameter A1 03 2 When E5 01 is set to a value other than FFFF the drive will not initialize using parameter A1 03 3 Changing E5 01 to FFFF from value ...

Page 262: ...g Range Default E5 06 Motor d Axis Inductance for PM Motors 0 00 to 300 00 mH Determined by E5 01 n E5 07 Motor q Axis Inductance Lq for PM Motors Sets the q Axis inductance in 0 01 mH units This parameter is set during the Auto Tuning process No Parameter Name Setting Range Default E5 07 Motor q Axis Inductance for PM Motors 0 00 to 600 00 mH Determined by E5 01 n E5 09 Motor Induction Voltage Co...

Page 263: ...0 when setting E5 09 However setting both E5 09 and E5 24 to 0 0 will trigger an alarm An alarm will also be triggered if neither E5 09 nor E5 24 are set to 0 0 When E5 01 is set to FFFF then E5 09 should be set to 0 0 n E5 25 Polarity Switch for Initial Polarity Estimation Timeout for PM Motors Switches polarity for initial polarity estimation There is normally no need to change this parameter fr...

Page 264: ...n oC error may occur depending on motor speed and load conditions No Parameter Name Option Port Setting Range Default F1 02 Operation Selection at PG Open Circuit PGo CN5 B CN5 C 0 to 4 1 F1 14 PG Open Circuit Detection Time CN5 B CN5 C 0 0 to 10 0 s 2 0 s Parameter F1 02 Settings Setting 0 Ramp to stop uses the deceleration time set to C1 02 Setting 1 Coast to stop Setting 2 Fast Stop uses the Fa...

Page 265: ... motor 1 and motor 2 See PG option card instruction manual for details on setting the direction for the PG encoder and the motor No Parameter Name Option Port Setting Range Default F1 05 PG 1 Rotation Selection CN5 C 0 1 Determined by A1 02 1 F1 32 PG 2 Rotation Selection CN5 B 0 1 0 1 Default is 0 when A1 02 1 or 3 Default is 1 when A1 02 7 Setting 0 A pulse leads with Forward run command Setting...

Page 266: ... Detection Selection CN5 B CN5 C 0 to 5000 128 Note 1 A common cause for a dv4 fault is the incorrect setting of E5 11 Make sure to enter the correct Z pulse offset to E5 11 2 Set F1 19 to 0 for applications where the direction of the load is the opposite of the speed reference n F1 20 F1 36 PG Option Card Disconnect Detection Sets whether the drive detects a PG hardware fault PGoH No Parameter Na...

Page 267: ...M bps 9600 bps EnDat 2 2 22 Hiperface Setting 1 500k bps 19200 bps EnDat 2 2 22 Hiperface Setting 2 1M bps 38400 bps EnDat 2 2 22 Hiperface Setting 3 1M bps 38400 bps EnDat 2 2 22 Hiperface u F2 Analog Input Card Settings These parameters set the drive for operation with the analog input option card AI A3 If no AI A3 card is connected drive terminals A1 to A3 are enabled regardless of the F2 01 se...

Page 268: ...ific details on installation wiring input signal level selection and parameter setup n F3 01 Digital Input Option Card Input Selection Determines the type of input for digital option card DI A3 when o1 03 is set to 0 or 1 No Parameter Name Setting Range Default F3 01 Digital Input Option Card Input Selection 0 to 7 0 Note BCD input when o1 03 2 or 3 Units are determined by o1 03 Setting 0 BCD 1 un...

Page 269: ...999 9 to 999 9 50 0 F4 05 Terminal V1 Monitor Bias 999 9 to 999 9 0 0 F4 06 Terminal V2 Monitor Bias 999 9 to 999 9 0 0 Using Gain and Bias to Adjust Output Signal Level The output signal is adjustable while the drive is stopped Terminal V1 1 View the value set to F4 02 Terminal V1 Monitor Gain on the digital operator A voltage equal to 100 of the parameter being set in F4 01 will be output from t...

Page 270: ...rks with the drive No Parameter Name Setting Range Default F5 09 DO A3 Output Mode Selection 0 to 2 0 Note Refer to TOBP C730600 41 Yaskawa AC Drive Option DO A3 Installation Manual for more details on F5 09 settings Setting 0 Separate Output Functions for Each of 8 Terminals Setting 1 Binary Output Setting 2 Output Functions Assigned by F5 01 through F5 08 u F6 and F7 Communication Option Card Th...

Page 271: ... Only Continue Operation n F6 06 Torque Reference Torque Limit Selection from Comm Option Selects whether torque reference and torque limit values are assigned to the drive from the network No Parameter Name Setting Range Default F6 06 Torque Reference Torque Limit Selection from Comm Option 0 1 0 Setting 0 Disabled Setting 1 Enabled n F6 07 NetRef ComRef Function Selection Selects the treatment o...

Page 272: ...ault F6 11 CC Link Communication Speed 0 to 4 0 Setting 0 156 kbps Setting 1 625 kbps Setting 2 2 5 Mbps Setting 3 5 Mbps Setting 4 10 Mbps n F6 14 bUS Error Auto Reset Selects whether a bUS error can be automatically reset if automatic fault retry is enabled No Parameter Name Setting Range Default F6 14 bUS Error Auto Reset 0 1 0 Setting 0 Disabled Auto Reset Not Possible Setting 1 Enabled Auto R...

Page 273: ...Monitor Selection Code 0FH Sets MEMOBUS Modbus register to monitor SEL_MON of INV_CTL and INV_CTL Setting byte 10 of INV_CTL to 0FH enables the register set by F6 24 Bytes 11 and 12 of the response data enable the register content set by F6 24 No Parameter Name Setting Range Default F6 24 MECHATROLINK Monitor Selection Code 0FH 0 to FFFFH 0H n F6 25 Operation Selection at Watchdog Error E5 No Para...

Page 274: ...Data Format u CANopen Parameters Parameters F6 35 and F6 36 set the drive to operate on a CANopen network n F6 35 CANopen Node ID Selection Selects the node ID of a CANopen option board No Parameter Name Setting Range Default F6 35 CANopen Node ID Selection 0 to 126 0 n F6 36 CANopen Communication Speed Sets the communication speed for a CANopen option card No Parameter Name Setting Range Default ...

Page 275: ...Range Default F6 53 DeviceNet PPA Setting 0 to 255 71 n F6 54 DeviceNet Idle Mode Fault Detection Determines whether the drive triggers an EF0 fault when no data is received from the master e g when the master is idling No Parameter Name Setting Range Default F6 54 DeviceNet Idle Mode Fault Detection 0 1 0 Setting 0 Enabled Setting 1 Disabled No Fault Detection n F6 55 DeviceNet Baud Rate Monitor ...

Page 276: ...octet of network static IP address n F7 05 to F7 08 Subnet Mask 1 to 4 Sets the significant octet of network static Subnet Mask n F7 09 to F7 12 Gateway Address 1 to 4 Sets the significant octet of network Gateway address u Modbus TCP IP Parameters Parameters F7 01 through F7 16 U6 80 through U6 93 U6 98 and U6 99 set up the drive to operate on a Modbus TCP IP network For details on parameter sett...

Page 277: ...i Step Speed Reference 1 279 4 Multi Step Speed Reference 2 5 Multi Step Speed Reference 3 6 Jog reference Selection 279 7 Accel Decel Time Selection 1 279 8 Baseblock Command N O 279 9 Baseblock Command N C A Accel Decel Ramp Hold 279 B Drive Overheat Alarm oH2 279 C Analog Terminal Input Selection 280 D PG Encoder Disable 280 E ASR integral reset 280 F Through Mode 280 10 Up Command 280 11 Down ...

Page 278: ...dden Movement Hazard Ensure start stop and safety circuits are wired properly and in the correct state before applying power to the drive Failure to comply could result in death or serious injury from moving equipment WARNING Sudden Movement Hazard The drive may start unexpectedly in reverse direction after power up if it is wired for 3 Wire sequence but set up for 2 Wire sequence default Make sur...

Page 279: ...utput Setting 9 N C Baseblock Interrupt output Normal operation WARNING Sudden Movement Hazard When using a mechanical holding brake with the drive in a lifting application close the brake when the drive output is cut off by a baseblock command triggered by one of the input terminals Failure to comply will result in a slipping load from the motor suddenly coasting when the baseblock command is ent...

Page 280: ...e Accel decel ramp hold function For more information on alarms Refer to Drive Alarms Faults and Errors on page 362 3 The Up Down function can only be used for External reference 1 for parameter b1 01 Consider this when using Up Down and the external reference parameter b1 15 switching command H1 oo 2 Using the Up Down Function with Frequency Reference Hold d4 01 If the frequency reference hold fu...

Page 281: ...ion Setting 14 Fault Reset When the drive detects a fault condition the fault output contact closes the drive output shuts off and the motor coasts to stop specific stopping methods can be selected for some faults such as L1 04 for motor overheat After removing the Run command clear the fault either by pressing the RESET key on the digital operator or closing a digital input configured as a Fault ...

Page 282: ...to C1 04 C1 05 to C1 08 C3 oo Motor Slip Compensation C3 01 to C3 04 C3 21 to C3 24 C4 oo Motor Torque Compensation C4 01 C4 07 C5 oo Speed Control ASR C5 01 to C5 08 C5 12 C5 17 C5 18 C5 21 to C5 28 C5 32 C5 37 C5 38 E1 oo E3 oo V f Pattern E2 oo E4 oo Motor Parameters E1 oo E2 oo E3 oo to E4 oo F1 oo PG Constant F1 01 to F1 21 F1 02 to F1 04 F1 08 to F1 11 F1 14 F1 31 to F1 37 Note 1 When using ...

Page 283: ...ample Hold Input Analog Signal 100 ms ON OFF Figure 5 63 Analog Frequency Reference Sample Hold An oPE03 error will occur when one of the following functions is used simultaneously with the Analog frequency reference sample hold command Hold accel decel stop setting A Up command Down command setting 10 11 Offset frequency setting 44 to 46 Up or Down functions setting 75 76 Setting 20 to 2F Externa...

Page 284: ...ased Refer to PID Block Diagram on page 209 for more information on this function Setting 32 Multi Step Speed Reference 4 Selects the multi step speeds d1 09 to d1 16 in combination with the input terminal set for Multi Step Speed 1 2 and 3 Refer to d1 01 to d1 17 Frequency Reference 1 to 16 and Jog Frequency Reference on page 236 Setting 34 PID Soft Starter Cancel A digital input configured as a ...

Page 285: ...tails on setting up the DC Injection Braking function The diagram below illustrates DC Injection Braking DC Injection braking command FWD Run command Output frequency DC Injection braking DC Injection braking DC Injection Braking Start Frequency b2 01 OFF OFF OFF OFF ON ON Figure 5 65 DC Injection Braking Input Timing Diagram Setting 61 62 External Speed Search Command 1 2 These input functions en...

Page 286: ...1 Operation Frequency Saved 1 Multi Step Speed Reference 0 0 0 Accelerates increases the bias while the Up 2 terminal is closed Decelerates decreases the bias while Down 2 is closed Holds output frequency holds the bias when no Up 2 or Down 2 input or both active Resets the bias when the reference changes Operates with the frequency reference in all other situations Not saved 2 1 If the bias and f...

Page 287: ... Determines the motor rotation direction for V f Control with Simple PG feedback A1 02 0 and H6 01 3 If the input is open the speed feedback signal is considered to be forward If the input is closed it is considered to be reverse Refer to H6 Pulse Train Input Output on page 305 Setting 7F PID Bi directional Enable Setting 7F is reserved Setting 90 to 97 DriveWorksEZ Digital Input 1 to 8 These sett...

Page 288: ...Regenerated Power Pulse Output 296 3C LOCAL REMOTE Status 296 3D During Speed Search 297 3E PID Feedback Low 297 3F PID Feedback High 297 4C During Fast Stop 297 4D oH Pre Alarm Time Limit 297 60 Internal Cooling Fan Alarm 297 61 Rotor Position Detection Completed 297 62 MEMOBUS Register 1 Selected with H2 07 and H2 08 297 63 MEMOBUS Register 2 Selected with H2 09 and H2 10 297 64 During Commercia...

Page 289: ...side the range of frequency reference L4 04 Closed Output frequency or motor speed is within the range of frequency reference L4 02 Note Detection works in forward and reverse L4 04 L4 04 Frequency reference Speed Agree 2 ON OFF ON OFF Output Frequency or Motor Speed Figure 5 68 Speed Agree 1 Time Chart Refer to L4 01 L4 02 Speed Agree Detection Level and Detection Width on page 320 for more detai...

Page 290: ...alue of L4 01 is used as the detection level for both directions L4 02 Frequency detection 1 1 ON OFF L4 02 L4 01 L4 01 Output Frequency or Motor Speed Figure 5 70 Frequency Detection 1 Time Chart 1 This is the time chart when L4 07 Speed Agree Detection Selection is set to 1 detection always enabled The default setting for L4 07 is 0 no detection during baseblock When L4 07 is set to 0 the termin...

Page 291: ...orrect Status Description Open Normal Closed One of the following faults will occur AUv Power Supply Undervoltage Uv Undervoltage Fdv Power Supply Frequency Fault Setting 8 During Baseblock N O The output closes to indicate that the drive is in a baseblock state While in baseblock output transistors do not switch and no main circuit voltage is output Status Description Open Drive is not in a baseb...

Page 292: ...s detected Refer to L4 05 Frequency Reference Loss Detection Selection on page 321 for details Setting E Fault The output closes when the drive faults excluding CPF00 and CPF01 faults Setting F Through Mode Select this setting when using the terminal in a pass through mode When set to F an output does not trigger any function in the drive Setting F however still allows the output status to be read...

Page 293: ...nce L4 04 L4 03 L4 03 L4 04 L4 03 L4 04 Frequency reference 0 Hz OFF OFF ON ON Frequency reference During Forward Output frequency Output frequency User Set Speed Agree 2 Figure 5 73 User Set Speed Agree 2 Example with a Positive L3 04 Value Refer to L4 03 L4 04 Speed Agree Detection Level and Detection Width on page 321 for more details Setting 15 Frequency Detection 3 The output opens when the o...

Page 294: ...4 or has not exceeded L4 03 Closed Output frequency or motor speed exceeded L4 03 Note The detection level L4 03 is a signed value detection works in the specified direction only L4 04 Frequency Detection 4 1 ON OFF L4 03 Output Frequency or Motor Speed Figure 5 75 Frequency Detection 4 Example with Positive L3 04 Value 1 This is the time chart when L4 07 Speed Agree Detection Selection is set to ...

Page 295: ... will be triggered and the terminal set to 1E will open Refer to L5 Fault Restart on page 322 for details on automatic restart Setting 1F Motor Overload Alarm oL1 The output closes when the motor overload level estimated by the oL1 fault detection exceeds 90 of the oL1 detection level Refer to L1 01 Motor Overload Protection Selection on page 309 Setting 20 Drive Overheat Pre Alarm oH The output c...

Page 296: ...ting a frequency one of the following functions is being performed stop baseblock DC Injection Braking during initial excitation Closed Drive is outputting frequency ON ON OFF OFF ON OFF ON run command baseblock command output frequency during run during frequency output OFF Figure 5 77 During Frequency Output Time Chart Setting 38 Drive Enable Reflects the status of a digital input configured as ...

Page 297: ...ted with H2 09 and H2 10 The contact output is closed when any of the bits specified by H2 10 for the MEMOBUS Modbus register address set in H2 09 turn on Setting 64 During Commercial Power Operation Output closes when operating on commercial power when commercial power switching is selected b1 24 1 Setting 90 to 92 DriveWorksEZ Digital Output 1 to 3 These settings are for output functions used in...

Page 298: ...an be set to these terminals n H3 01 Terminal A1 Signal Level Selection Selects the input signal level for analog input A1 No Name Setting Range Default H3 01 Terminal A1 Signal Level Selection 0 to 1 0 Setting 0 0 to 10 Vdc The input level is 0 to 10 Vdc The minimum input level is limited to 0 so that a negative input signal due to gain and bias settings will be read as 0 Setting 1 10 to 10 Vdc T...

Page 299: ...e between 10 and 2 Vdc input 2 0 V 10 V 6 0 V 10 V E1 04 0 100 150 2 0 V 10 V 100 Frequency reference 25 25 H3 01 0 H3 01 1 H3 01 0 H3 01 1 100 Analog Input Voltage Analog Input Voltage Figure 5 80 Frequency Reference Setting by Analog Input with Negative Bias n H3 05 Terminal A3 Signal Level Selection Selects the input signal level for analog input A3 Refer to Multi Function Analog Input Terminal...

Page 300: ...ection Determines the function assigned to analog input terminal A2 Refer to Multi Function Analog Input Terminal Settings on page 301 for a list of functions and descriptions No Name Setting Range Default H3 10 Terminal A2 Function Selection 0 to 32 0 n H3 11 H3 12 Terminal A2 Gain and Bias Setting Parameter H3 11 sets the level of the input value selected that is equal to 10 Vdc input or 20 mA i...

Page 301: ...sting analog input functions Table 5 42 Multi Function Analog Input Terminal Settings Setting Function Page 0 Frequency Bias 301 1 Frequency Gain 302 2 Auxiliary Frequency Reference 1 302 3 Auxiliary Frequency Reference 2 302 4 Output Voltage Bias 302 5 Accel Decel Time Gain 302 6 DC Injection Braking Current 302 7 Torque Detection Level 302 8 Stall Prevention Level During Run 302 9 Output Frequen...

Page 302: ... acceleration time is calculated by multiplying the gain level to C1 oo as follows C1 oo Accel decel time gain Drive accel decel time 100 50 0 5 V 10 V 1V 2V 20 10 Acceleration deceleration gain from 1 to 10 V 10 V Input Voltage V 10 Figure 5 81 Accel Decel Time Gain with Analog Input Terminal Setting 6 DC Injection Braking Current The current level used for DC Injection Braking is set as a percen...

Page 303: ...a a communication option or MEMOBUS Modbus communications Setting 10 11 12 15 Forward Reverse Regenerative General Torque Limit OLV CLV AOLV PM CLV PM These functions set a torque limit using analog inputs for different operating conditions Refer to L7 Torque Limit on page 326 for details Setting 13 Torque Limit Using Torque Reference Speed Limit Sets the torque reference when in Torque Control or...

Page 304: ...etween 0 to 10 Vdc or 10 to 10 Vdc or 4 to 20 mA using parameter H4 07 and H4 08 Figure 5 84 illustrates how gain and bias settings work No Name Setting Range Default H4 02 Multi Function Analog Output Terminal FM Gain 999 9 to 999 9 100 0 H4 03 Multi Function Analog Output Terminal FM Bias 999 9 to 999 9 0 0 H4 05 Multi Function Analog Output Terminal AM Gain 999 9 to 999 9 50 0 H4 06 Multi Funct...

Page 305: ... to Terminal AM FM Signal Selection on page 118 for details on setting S5 No Name Setting Range Default H4 07 Multi Function Analog Output Terminal FM Signal Level Selection 0 to 2 0 H4 08 Multi Function Analog Output Terminal AM Signal Level Selection 0 to 2 0 Setting 0 0 to 10 V Setting 1 10 V to 10 V Setting 2 4 to 20 mA u H5 MEMOBUS Modbus Serial Communication Serial communication is possible ...

Page 306: ...can be used in V f control to increase the speed control precision by using a motor speed feedback signal The drive reads the speed feedback from terminal RP compares it to the frequency reference and compensates the motor slip using a speed regulator ASR set up in the C5 oo parameters like shown in Figure 5 86 Because input terminal RP is incapable of detecting motor direction a separate way of d...

Page 307: ... Pulse Train Input Filter Time 0 00 to 2 00 s 0 10 s n H6 06 Pulse Train Monitor Selection Selects the monitor to output as a pulse train signal via terminal MP Enter the three digits in Uo oo to indicate which monitor to output Refer to U Monitor Parameters on page 351 for a complete list of monitors Monitors that can be selected by H6 06 appear in the table below No Name Setting Range Default H6...

Page 308: ... Name Setting Range Default H6 08 Pulse Train Input Minimum Frequency 0 1 to 1000 0 Hz 0 5 Hz 5 7 H Terminal Functions 308 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 309: ...ors simultaneously with the same drive or when using motors with a relatively high current rating compared to other standard motors such as a submersible motor Failure to comply could result in motor damage Disable the electronic overload protection of the drive L1 01 0 Disabled and protect each motor with individual motor thermal overloads Setting 1 General purpose Motor Standard Self cooled Beca...

Page 310: ...r 0 6 Hz Continuous operation with 100 load from 0 6 Hz to E1 06 Motor Base Frequency Continuous operation below 0 6 Hz may cause an oL1 or oL2 fault Setting 4 PM Derated Torque Motor Use this setting when operating a PM motor PM motors for derated torque have a self cooling design and the overload tolerance drops as the motor slows Electronic thermal overload is triggered in accordance with the m...

Page 311: ...0 load can trigger a motor overload fault oL1 A fault is output and the motor will coast to stop n L1 02 Motor Overload Protection Time Sets the time for the drive to shut down on motor overload oL1 when the motor is running with excessive current Enter the time the motor can withstand operating at 150 current after previously running at 100 current hot motor overload condition There is normally n...

Page 312: ...operation selected in L1 03 The overheat fault level triggers an oH4 fault outputs a fault signal and the drive stops the motor using the stop method selected in L1 04 Connect the PTC between terminals AC and A3 and set jumper S4 on the terminal board to PTC as shown in Figure 5 89 Set H3 05 to 0 and H3 06 to E Drive Multi function input PTC thermistor MA Fault output Multi function digital output...

Page 313: ...drive operation when the PTC input signal reaches the motor overheat fault level oH4 No Name Setting Range Default L1 04 Motor Overheat Fault Operation Selection PTC input 0 to 2 1 Setting 0 Ramp to Stop The drive stops the motor using the deceleration time 1 set in parameter C1 02 Setting 1 Coast to Stop The drive output is switched off and the motor coasts to stop Setting 2 Fast Stop The drive s...

Page 314: ...1 Enabled u L2 Momentary Power Loss Ride Thru n L2 01 Momentary Power Loss Operation Selection When a momentary power loss occurs the drive can automatically return to the operation it was performing prior to the power loss based on certain conditions No Name Setting Range Default L2 01 Momentary Power Loss Operation Selection 0 to 2 0 Setting 0 Disabled If a momentary power loss occurs a power su...

Page 315: ... Voltage Recovery Acceleration Time Sets the time to reaccelerate from the deceleration frequency to the frequency set in frequency reference frequency before before power loss after momentary power loss When set to 0 0 s the drive will accelerate to speed according to the active acceleration time set by C1 01 C1 03 C1 05 or C1 07 No Name Setting Range Default L2 07 Momentary Power Loss Voltage Re...

Page 316: ...eration time is too short the drive may not be able to get the motor up to speed fast enough causing an overload fault Setting 1 Enabled Enables Stall Prevention during acceleration Operation varies depending on the control mode V f Control V f Control with PG and Open Loop Vector Control Acceleration is reduced when the output current value exceeds 85 of the level set to parameter L3 02 for a lon...

Page 317: ...e is normally no need to change these parameters from their default values No Name Setting Range Default L3 02 Stall Prevention Level during Acceleration 0 to 150 1 1 L3 14 Stall Prevention Level during Deceleration 80 to 150 1 1 1 The upper limit and default value are determined by C6 01 Drive Duty Selection and L8 38 Carrier Frequency Reduction Selection Stalling may occur when the motor is rate...

Page 318: ...ow that level Stall Prevention may be triggered repeatedly to avoid an overcurrent oC fault Figure 5 95 illustrates the function of Stall Prevention during deceleration Output Frequency Deceleration characteristics when Stall Prevention was triggered during deceleration Time specified deceleration time Figure 5 95 Stall Prevention During Deceleration Setting 4 Overexcitation Deceleration Overexcit...

Page 319: ... during Run Sets the current level to trigger Stall Prevention during run Depending on the setting of parameter L3 23 the level is automatically reduced in the constant power range speed beyond base speed A setting of 100 is equal to the drive rated current The Stall Prevention level can be adjusted using an analog input Refer to Multi Function Analog Input Terminal Settings on page 301 for detail...

Page 320: ...ese parameters from their default values These parameters are valid when acceleration or deceleration stall prevention with current limit is enabled L3 01 3 or 6 No Name Setting Range Default L3 39 Current Limited Integral Time Constant during Acceleration 1 0 to 1000 0 ms 100 0 ms L3 44 Current Limited Integral Time Constant during Deceleration 1 0 to 1000 0 ms 100 0 ms n L3 40 L3 45 Current Limi...

Page 321: ... Loss of Reference output 100 L4 06 time 10 Analog frequency reference 400 ms ON OFF Ratio of analog frequency reference before loss Figure 5 97 Loss of Reference Function Set H2 01 H2 02 or H2 03 to C for a digital output to trigger when frequency reference loss occurs Refer to Setting C Frequency Reference Loss on page 292 for details on setting the output function Parameter L4 05 selects the op...

Page 322: ...01 to L5 05 to set up automatic fault restart Set H2 01 H2 02 or H2 03 to 1E to output a signal during fault restart n L5 01 Number of Auto Restart Attempts Sets the number of times that the drive may attempt to restart itself Parameter L5 05 determines the method of incrementing the restart counter When the counter reaches the number set to L5 01 the operation stops and the fault must be manually...

Page 323: ...5 01 the drive stops attempting to restart u L6 Torque Detection The drive provides two independent torque detection functions that trigger an alarm or fault signal when the load is too heavy oL or suddenly drops UL These functions are set up using the L6 oo parameters Program the digital outputs as shown below to indicate the underload or overload condition to an external device Note When overtor...

Page 324: ...active only when the output speed is equal to the frequency reference i e no detection during acceleration and deceleration The operation continues after detecting overtorque and triggering an oL3 oL4 alarm Setting 2 oL3 oL4 at Run Alarm Overtorque detection works as long as the Run command is active The operation continues after detecting overtorque and triggering an oL3 oL4 alarm Setting 3 oL3 o...

Page 325: ...rtorque or undertorque situations after a set machine operation time has elapsed The function is activated in the drive when the cumulative operation counter U4 01 exceeds the time set to parameter L6 11 Mechanical Weakening Detection uses the torque detection 1 settings L6 01 L6 02 L6 03 and triggers an oL5 or UL5 fault when overtorque or undertorque occurs in the speed range determined by parame...

Page 326: ... 01 reaches the L6 11 value No Name Setting Range Default L6 11 Mechanical Weakening Detection Start Time 0 to 65535 h 0 h u L7 Torque Limit The torque limit function limits the torque in each of the four quadrants individually to protect machinery in OLV CLV AOLV PM and CLV PM control modes Set the limit through parameters analog inputs or by switching a digital output programmed for During torqu...

Page 327: ...ting if oscillation occurs when operating at the torque limit No Name Setting Range Default L7 06 Torque Limit Integral Time Constant 5 to 10000 ms 200 ms n L7 07 Torque Limit Control Method Selection during Accel Decel Selects the function of torque limit during acceleration and deceleration No Name Setting Range Default L7 07 Torque Limit Control Method Selection during Accel Decel 0 1 0 Setting...

Page 328: ...triggered Setting 1 Coast to Stop If an overheat alarm occurs the drive switches off the output and the motor coasts to stop If a digital output is programmed for fault H2 oo E this output will be triggered Setting 2 Fast Stop If an overheat alarm occurs the drive decelerates to stop using the Fast Stop time C1 09 If a digital output is programmed for fault H2 oo E this output will be triggered Se...

Page 329: ...ops to 5 or less of the drive rated current When using a PM motor this is applicable when the output current is 30 or higher of the drive rated current When using an IM motor this is applicable when the output current is 5 or higher of the drive rated current Setting 2 Fault when Two Phases Are Lost An output phase loss fault LF is triggered when the output current for phases U V and W all drop to...

Page 330: ...2 fault for a light load at low speed Note 1 Contact Yaskawa before using the drive for applications for which the setting is 0 disabled 2 Do not set this parameter to 0 disabled in V f or OLV control 3 Do not set this parameter to 0 disabled in models 4o0302 to 4o0930 No Name Setting Range Default L8 15 oL2 Characteristics Selection at Low Speed 0 1 1 Setting 0 oL2 Drive Overload Characteristics ...

Page 331: ...ult to prevent such motor damage No Name Setting Range Default L8 29 Current Unbalance Detection LF2 0 2 2 Setting 0 Disabled Motor protection with LF2 is disabled Setting 2 Enabled LF2 fault is triggered when an output current imbalance is detected Drive output shuts off and the motor coasts to stop n L8 32 Cooling Fan Failure Selection Determines drive operation when a FAn fault occurs No Name S...

Page 332: ...s 112 of the drive rated current The drive uses the delay time set in parameter L8 40 and a hysteresis of 12 when switching the carrier frequency back to the set value n L8 40 Carrier Frequency Reduction Off Delay Time The following settings are used when the carrier frequency is to be reduced at start Time taken for the reduced carrier frequency to return to the carrier frequency set at C6 02 Tim...

Page 333: ...ction Level Selection 0 1 0 Setting 0 Reduces the Carrier Frequency Based on the Drive Rated Current that Is Not Derated Setting 1 Reduces the Carrier Frequency Based on the Drive Rated Current that Is Derated by the Carrier Frequency and Temperature with C6 02 Selection n L9 12 SoH Alarm Selection during bb Sets the SoH Snubber Discharge Resistor Overheat alarm to output a fault or a minor fault ...

Page 334: ...1 increase the gain by 0 1 until vibration ceases If the motor stalls while n1 01 1 decrease the gain by 0 1 until the stalling ceases n n1 03 Hunting Prevention Time Constant Determines the responsiveness of the Hunting Prevention function affects the primary delay time for Hunting Prevention No Name Setting Range Default n1 03 Hunting Prevention Time Constant 0 to 500 ms Determined by o2 04 Alth...

Page 335: ... to be changed it may require adjustment in the following situations If hunting occurs increase the setting value in steps of 0 05 while checking the response If response is low decrease the setting value in steps of 0 05 while checking the response n n2 02 AFR Time Constant 1 Sets the time constant normally used by AFR No Name Setting Range Default n2 02 AFR Time Constant 1 0 to 2000 ms 50 ms Alt...

Page 336: ... accelerating to the frequency reference No Name Setting Range Default n3 13 Overexcitation Deceleration Gain 1 00 to 2 00 1 10 The optimum setting for n3 13 depends on the motor flux saturation characteristics Gradually increase the gain to 1 25 or 1 90 to improve the braking power of Overexcitation Deceleration Lower n3 13 when flux saturation characteristics cause overcurrent A high setting som...

Page 337: ...etting 1 Enabled n n5 02 Motor Acceleration Time Sets the time required to accelerate the motor from a full stop to the rated speed at the rated torque No Parameter Name Setting Range Default n5 02 Motor Acceleration Time 0 001 to 10 000 s Determined by C6 01 E5 01 and o2 04 Set this value automatically with Inertia Auto Tuning If Inertia Auto Tuning cannot be performed use one of the following me...

Page 338: ...While monitoring the motor speed in U1 05 start the motor in the forward direction and measure the time it takes to reach the reference speed taccel 8 Reverse the parameter settings above and calculate the set value for parameter n5 03 using the formula below n5 03 taccel TLim_Test frated n5 02 fref_Test 100 1 Where taccel is the measured acceleration time in s frated is the rated frequency of the...

Page 339: ...ge value if the motor does not follow the target position during the phase Z pulse position tuning Set to a small value if the motor vibrates There is normally no need to change this parameter from the default value No Name Setting Range Default n8 02 Pole Attraction Current 0 to 150 80 n n8 11 Induction Voltage Estimation Gain 2 Sets the gain for speed estimation There is normally no need to chan...

Page 340: ...of the voltage class standard 200 V Class 200 V 400 V Class 400 V Enabled when n8 57 1 No Name Setting Range Default n8 37 High Frequency Injection Amplitude 0 0 to 50 0 20 0 n n8 39 Low Pass Filter Cutoff Frequency for High Frequency Injection Sets a cutoff frequency of a low pass filter for high frequency injection Enabled when n8 57 1 There is normally no need to change this parameter from the ...

Page 341: ...Deceleration Pull In Current for PM Motors Sets the pull in current during acceleration and deceleration as a percentage of the motor rated current E5 03 Adjustment may be necessary under the following conditions Increase this setting when a large amount of starting torque is required Lower this setting if there is excessive current during acceleration Note This parameter is only available in OLV ...

Page 342: ...This function generates some audible noise in the motor up to a certain speed 2 Set E1 09 to 0 0 when using zero speed control n n8 62 Output Voltage Limit for PM Motors Sets the output voltage limit to prevent voltage saturation Do not set this value higher than the actual input voltage Note This parameter is only available in OLV PM AOLV PM and CLV PM No Name Setting Range Default n8 62 Output V...

Page 343: ...hod Setting 1 1000 Series Method n n8 84 Initial Polarity Estimation Timeout Current Sets the current to determine polarity for the initial polarity calculation as a percentage of the motor rated current Set the value in unit E5 03 100 Note 1 This parameter is only available in AOLV PM and CLV PM 2 If operating in AOLV PM A1 02 6 or CLV PM A1 02 7 the drive determines motor polarity by performing ...

Page 344: ...monitors No Name Setting Range Default o1 02 User Monitor Selection after Power Up 1 to 5 1 Setting 1 Frequency Reference U1 01 Setting 2 Motor Direction Setting 3 Output Frequency U1 02 Setting 4 Output Current U1 03 Setting 5 User selected Monitor Set by o1 01 n o1 03 Digital Operator Display Selection Sets the units used to display the frequency reference and output frequency Set o1 03 to 3 for...

Page 345: ... the maximum output frequency No Name Setting Range Default o1 10 User Set Display Units Maximum Value 1 to 60000 Determined by o1 03 n o1 11 User Set Display Units Decimal Display Determines how many decimal points should be used to set and display the frequency reference No Name Setting Range Default o1 11 User Set Display Units Decimal Display 0 to 3 Determined by o1 03 Setting 0 No Decimal Poi...

Page 346: ...ameter o2 03 After saving the values parameter A1 03 Initialize Parameters will offer the choice of 1110 User Initialize Selecting 1110 resets all parameters to the user set default values Refer to A1 03 Initialize Parameters on page 181 for details on drive initialization No Name Setting Range Default o2 03 User Parameter Default Value 0 to 2 0 Setting 0 No Change Awaiting Command Setting 1 Set U...

Page 347: ...ll rotate after the drive is powered up and the Run command is given from the digital operator Note This parameter is effective only when the Run command is set to be given from the digital operator b1 02 b1 16 0 No Name Setting Range Default o2 07 Motor Direction at Power Up when Using Operator 0 1 0 Setting 0 Forward Setting 1 Reverse n o2 19 Selection of Parameter Write during Uv Determines whe...

Page 348: ...ange Default o4 02 Cumulative Operation Time Selection 0 1 0 Setting 0 Power On Time The drive logs the time it is connected to a power supply regardless of whether the motor is running Setting 1 Run Time The drive logs the time that the output is active including when the Run command is active even if the motor is not rotating and when there is voltage output n o4 03 Cooling Fan Operation Time Se...

Page 349: ...03 and regenerative power U9 04 to U9 06 Resets electric power rate U9 07 to U9 10 and regenerative power rate U9 11 to U9 14 No Name Setting Range Default o4 12 kWh Monitor Initialization 0 1 0 Setting 0 No Action Setting 1 Reset kWh Data n o4 13 Number of Run Commands Counter Initialization Resets the Run command counter displayed in U4 02 Initializing the drive or cycling the power does not res...

Page 350: ...nual for more information n r1 01 to r1 40 DriveWorksEZ Connection Parameters These parameters are reserved for use with DriveWorksEZ Refer to the DriveWorksEZ manual for more information u T Motor Tuning Auto Tuning automatically sets and tunes parameters required for optimal motor performance Refer to Auto Tuning on page 157 for details on Auto Tuning parameters 5 10 o Operator Related Settings ...

Page 351: ...monitors are not reset when the drive is initialized Refer to o4 11 U2 U3 Initialization on page 349 for instructions on how to reset these monitor values Note Fault histories are not kept when CPF00 CPF01 CPF06 CPF24 Fdv oFA00 oFb00 oFC00 Uv1 or Uv2 occur u U4 Maintenance Monitors Maintenance monitors show Runtime data of the drive and cooling fans and number of Run commands issued Maintenance da...

Page 352: ...list of U6 oo monitors and descriptions u U8 DriveWorksEZ Monitors These monitors are reserved for use with DriveWorksEZ A complete description of the U8 oo monitors can be found in the DriveWorksEZ instruction manual u U9 Power Monitors The total consumed power and regenerated power are displayed for these parameters Refer to U9 Power Monitors on page 581 for a complete list of U9 oo monitors and...

Page 353: ... SECTION SAFETY 354 6 2 MOTOR PERFORMANCE FINE TUNING 356 6 3 DRIVE ALARMS FAULTS AND ERRORS 362 6 4 FAULT DETECTION 367 6 5 ALARM DETECTION 384 6 6 OPERATOR PROGRAMMING ERRORS 393 6 7 AUTO TUNING FAULT DETECTION 397 6 8 COPY FUNCTION RELATED DISPLAYS 402 6 9 DIAGNOSING AND RESETTING FAULTS 404 6 10 TROUBLESHOOTING WITHOUT FAULT DISPLAY 406 6 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATR...

Page 354: ...mains charged even after the power supply is turned off The charge indicator LED will extinguish when the control power supply voltage is below 50 Vdc To prevent electric shock wait for at least the time specified on the warning label after all indicators are OFF measure for unsafe voltages to confirm the drive is safe prior to servicing After blowing a fuse or tripping a GFCI do not attempt to re...

Page 355: ... drive while the drive is outputting voltage Improper equipment sequencing could result in damage to the drive Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure t...

Page 356: ...cur 200 ms 3 100 to 1000 ms Poor motor torque at speeds below 10 Hz Motor hunting and oscillation Torque Compensation Gain C4 01 Increase the setting if motor torque is insufficient at speeds below 10 Hz Reduce the setting if motor hunting and oscillation with a relatively light load 1 00 0 50 to 1 50 Poor motor torque at low speeds Motor instability at motor start Middle Output Frequency Voltage ...

Page 357: ...able 200 ms 2 100 to 500 ms Poor speed precision Slip Compensation Gain C3 01 Gradually increase the setting in 0 1 ms increments if speed is too slow Gradually reduce the setting in 0 1 ms increments if speed is too fast 1 0 2 0 5 to 1 5 Poor speed precision during regenerative operation Slip Compensation Selection during Regeneration C3 04 Enable slip compensation during regeneration by setting ...

Page 358: ... based on the output frequency 0 0 Hz 0 0 to max output frequency Motor hunting and oscillation ASR Primary Delay Time Constant C5 06 1 Gradually reduce the setting in 0 01 s increments if motor torque and speed response are too slow Increase the setting if the load is less rigid and subject to oscillation 0 004 s 0 004 to 0 020 s Motor noise Control motor hunting and oscillation occur at speeds b...

Page 359: ...0 Close to the actual load inertia ratio Stalling or oscillation occur when load is applied during constant speed Pull In Current Compensation Time Constant for PM Motors n8 47 Reduce n8 47 if hunting occurs during constant speed 5 0 s Reduce in increments of 0 2 s Pull In Current for PM Motors n8 48 Increase the pull in current in n8 48 30 Increase in increments of 5 Load Inertia n8 55 Increase t...

Page 360: ...o 1 00 Decrease in decrements of 0 1 1 Optimal settings will differ between no load and loaded operation u Fine Tuning Closed Loop Vector Control for PM Motors Table 6 6 Parameters for Fine Tuning Performance in CLV PM Problem Parameter No Corrective Action Default Suggested Setting Poor torque or speed response Motor hunting and oscillation ASR Proportional Gain 1 C5 01 ASR Proportional Gain 2 C5...

Page 361: ...el times will affect the torque presented to the motor during acceleration or deceleration S Curve Characteristics C2 01 through C2 04 Prevents shock at the beginning and end of acceleration and deceleration Jump Frequency d3 01 through d3 04 Skips over the resonant frequencies of connected machinery Analog Input Filter Time Constant H3 13 Prevents fluctuation in the analog input signal due to noi...

Page 362: ...e alarm occurs A multi function contact output set to be tripped by a minor fault H2 oo 10 closes If the output is set to be tripped by an alarm the contact will not close The digital operator displays text indicating a specific alarm and the ALM indicator LED flashes Remove the cause of the problem to reset a minor fault or alarm Operation Errors An operation error occurs when parameter settings ...

Page 363: ...External Fault 371 to EF1 to EF8 External Fault input terminal S1 to S8 371 Err EEPROM Write Error 371 FAn Fan Fault 371 FbH Excessive PID Feedback 372 FbL PID Feedback Loss 372 Fdv Power Supply Frequency Fault 372 Digital Operator Display Name Page GF Ground Fault 372 LF Output Phase Loss 373 LF2 Current Imbalance 373 4 LSo LSo Fault 374 nSE Node Setup Error 373 oC Overcurrent 374 3 oFA00 Option ...

Page 364: ...trol Circuit Undervoltage Fault 382 3 Uv2 Control Power Supply Voltage Fault 383 3 Uv3 Undervoltage 3 Soft Charge Bypass Circuit Fault 383 1 Displayed as CPF00 when occurring at drive power up When one of the faults occurs after successfully starting the drive the display will show CPF01 2 Displayed as CPF20 when occurring at drive power up When one of the faults occurs after successfully starting...

Page 365: ...386 to EF1 to EF8 External Fault input terminal S1 to S8 YES 386 FAn Fan Fault YES 371 FbH Excessive PID Feedback YES 387 FbL PID Feedback Loss YES 387 Fdv Power Supply Frequency Fault YES 372 Hbb Safe Disable Signal Input YES 388 HbbF Safe Disable Signal Input YES 388 Digital Operator Display Name Minor Fault Output H2 oo 10 Page HCA Current Alarm YES 388 LT 1 Cooling Fan Maintenance Time No outp...

Page 366: ... STOP Button Input 398 Er 04 Line to Line Resistance Error 398 Er 05 No Load Current Error 398 Er 08 Rated Slip Error 399 Er 09 Acceleration Error 399 Digital Operator Display Name Page Er 10 Motor Direction Error 399 Er 11 Motor Speed Error 399 Er 12 Current Detection Error 399 Er 13 Leakage Inductance Error 400 Er 14 Motor Speed Error 2 400 Er 15 Torque Saturation Error 400 Er 16 Inertia ID Erro...

Page 367: ...te and correct the cause and then reset the fault The built in fuse is open An internal transistor was destroyed The input wiring is grounded or short circuited The output transistor has failed because the drive output has grounded or short circuited Replace the board or the drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator ...

Page 368: ... Operator Display Fault Name CoF Current Offset Fault Drive starts operation while the current detection circuit failure or the induced voltage remains in the motor coasting and after rapid deceleration Cause Possible Solution The drive performed a current offset adjustment while the motor was rotating The set value exceeds the allowable setting range while the drive automatically adjusts the curr...

Page 369: ...f the built in damping resistor exceeded the set value Cause Possible Solution The capacity of the power supply is too small The distortion in the power supply is too large Increase the capacity of the power supply Lower the impedance of the input power supply wiring A phase loss occurred in the input power supply Check the input power supply for phase loss or an imbalance in the interphase voltag...

Page 370: ...d side causing the motor to rotate in the opposite direction PG encoder is disconnected improperly wired or the PG option card or PG encoder are damaged Rewire the PG encoder and properly connect all lines including shielded line If the problem continues after cycling power replace the PG option card or the PG encoder Digital Operator Display Fault Name dv7 Initial Polarity Estimation Timeout Caus...

Page 371: ...6 EF7 External Fault input terminal S7 External fault at multi function input terminal S7 EF8 External Fault input terminal S8 External fault at multi function input terminal S8 Cause Possible Solution An external device tripped an alarm function Remove the cause of the external fault and reset the fault Wiring is incorrect Properly connect the signal lines to the terminals assigned for external f...

Page 372: ...Loss PID feedback loss detection is programmed to trigger a fault b5 12 2 or 5 and the PID feedback level is below the detection level set to b5 13 for longer than the time set to b5 14 Cause Possible Solution Parameters are set inappropriately Check b5 13 and b5 14 settings Incorrect PID feedback wiring Correct the wiring There is a problem with the feedback sensor Check the sensor on the control...

Page 373: ...lines Replace the motor if the winding is damaged The output terminal is loose Apply the tightening torque specified in this manual to fasten the terminals Refer to Main Circuit Wire Gauges and Tightening Torque on page 98 for details The rated current of the motor being used is less than 5 of the drive rated current Check the drive selection and motor capacities An output transistor is damaged If...

Page 374: ...le Solution The motor has been damaged due to overheating or the motor insulation is damaged Check the insulation resistance Replace the motor One of the motor cables has shorted out or there is a grounding problem Check the motor cables Remove the short circuit and reapply power to the drive Check the resistance between the motor cables and the ground terminal Replace damaged cables The load is t...

Page 375: ... The option card installed into port CN5 A is incompatible with the drive Check if the drive supports the option card to be installed Contact Yaskawa for assistance A PG option card is connected to option port CN5 A PG option cards are supported by option ports CN5 B and CN5 C only Connect the PG option card to the correct option port Digital Operator Display Fault Name oFA01 Option Card Fault at ...

Page 376: ...t Yaskawa or a Yaskawa representative for instructions on replacing the control board Digital Operator Display Fault Name oFC00 Option Card Connection Error at Option Port CN5 C Option compatibility error Cause Possible Solution The option card installed into port CN5 C is incompatible with the drive Confirm that the drive supports the option card to be installed Contact Yaskawa for assistance A c...

Page 377: ... panel Install a fan or air conditioner to cool the surrounding area Remove anything near the drive that might be producing excessive heat Load is too heavy Measure the output current Decrease the load Lower the carrier frequency selection C6 02 Internal cooling fan is stopped Replace the cooling fan After replacing the cooling fan set parameter o4 03 to 0 to reset the cooling fan maintenance Digi...

Page 378: ...mes are too short during acceleration and deceleration Increase the acceleration and deceleration times C1 01 through C1 08 A general purpose motor is driven below the rated speed with a high load Reduce the load Increase the speed If the motor is supposed to operate at low speeds either increase the motor capacity or use a motor specifically designed to operate in the desired speed range V f char...

Page 379: ...se loss Check the power supply for phase loss Digital Operator Display Fault Name oL3 Overtorque Detection 1 The current has exceeded the value set for Torque Detection Level 1 L6 02 for longer than the allowable time L6 03 Cause Possible Solution Parameter settings are not appropriate for the load Check L6 02 and L6 03 settings Fault on the machine side e g machine is locked up Check the status o...

Page 380: ...for ground faults Correct grounding shorts and reapply power Drive input power voltage is too high Check the voltage Lower drive input power voltage within the limits listed in the specifications The capacity of the input power supply is too small Use a power supply that has at least twice the input capacity of the drive The input power supply repeatedly turned on and off over a short period of ti...

Page 381: ...ower supply wiring The load was too large during repetitious operation Check the load conditions Reduce the load Increase the acceleration deceleration time A phase loss occurred in the input power supply Check the input power supply for phase loss or an imbalance in the interphase voltages Digital Operator Display Fault Name SrC Phase Order Detection Fault The phase rotation direction for the inp...

Page 382: ...nt has fallen below the minimum value set for Torque Detection Level 1 L6 02 for longer than the allowable time L6 03 Cause Possible Solution Parameter settings are not appropriate for the load Check the settings of parameters L6 02 and L6 03 There is a fault on the machine side Check the load for any problems Digital Operator Display Fault Name UL4 Undertorque Detection 2 The current has fallen b...

Page 383: ... the performance life of the soft charge bypass Replace the entire drive if U4 06 exceeds 90 Contact Yaskawa or your nearest sales representative Digital Operator Display Fault Name Uv2 Control Power Supply Voltage Fault Voltage is too low for the control drive input power Cause Possible Solution Control power supply wiring is damaged Cycle power to the drive If the problem continues replace the e...

Page 384: ...ms Cause Possible Solution The power supply voltage is low Increase the power supply voltage A phase loss occurred in the input power supply Check the input power supply for phase loss or an imbalance in the interphase voltages Investigate and correct the cause and then reset the fault Voltage detection failed Correctly wire r1 l11 s1 l21 and t1 l31 Digital Operator Display Minor Fault Name bb Bas...

Page 385: ...d due to noise Check options available to minimize the effects of noise Take steps to counteract noise in the control circuit wiring main circuit lines and ground wiring Reduce noise on the controller side Use surge absorbers for the magnetic contactors or other components that may be causing the disturbance Use only recommended shielded line Ground the shield on the controller side or on the driv...

Page 386: ...olution The capacity of the power supply is too small The distortion in the power supply is too large Increase the capacity of the power supply Lower the impedance of the input power supply wiring A phase loss occurred in the input power supply Check the input power supply for phase loss or an imbalance in the interphase voltages Digital Operator Display Minor Fault Name EF Forward Reverse Run Com...

Page 387: ...Feedback input circuit is damaged Replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display Minor Fault Name FbL PID Feedback Loss The PID feedback input is lower than the level set to b5 13 for longer than the time set to b5 14 Cause Possible Solutions Parameter settings for b5...

Page 388: ... use a larger drive Acceleration and deceleration times are too short Calculate the torque required during acceleration and for the moment of inertia If the torque level is not right for the load take the following steps Increase the acceleration and deceleration times C1 01 through C1 08 Use a larger drive A special purpose motor is being used or the drive is attempting to run a motor greater tha...

Page 389: ... fan that restricts air circulation Digital Operator Display Minor Fault Name oH2 Heatsink Overheat Warning Heatsink Overheat Warning was input to a multi function input terminal S1 through S8 H1 oo B Cause Possible Solutions An external device triggered an overheat warning in the drive Search for the device that tripped the overheat warning Remove the cause of the problem Digital Operator Display...

Page 390: ...d feedback signal frequency when the motor runs at the maximum speed Adjust the input signal using parameters H6 03 through H6 05 Incorrect PG pulse number has been set Check and correct parameter F1 01 Inappropriate parameter settings Check the setting for the overspeed detection level and the overspeed detection time F1 08 and F1 09 Digital Operator Display Minor Fault Name ov Control Circuit Ov...

Page 391: ...US Modbus Communication Test Mode Error Note This alarm will not trigger a multi function output terminal that is set for alarm output H2 oo 10 Cause Possible Solutions A digital input set to 67H MEMOBUS Modbus test was closed while the drive was running Stop the drive and run the test again Digital Operator Display Minor Fault Name SrC Phase Order Detection Fault The phase rotation direction for ...

Page 392: ...fasten the terminals Refer to Main Circuit Wire Gauges and Tightening Torque on page 98 for details There is a problem with the voltage from the drive input power Check the voltage Correct the voltage to be within the range listed in drive input power specifications If there is no problem with the power supply to the main circuit check for problems with the main circuit magnetic contactor The powe...

Page 393: ...ned to different functions Re enter the multi function settings to ensure this does not occur The Up command was set but the Down command was not or vice versa settings 10 vs 11 Properly set the functions that required for use in combination with other functions The Up 2 command was set but the Down 2 command was not or vice versa settings 75 vs 76 Run Stop command for a 2 wire sequence was set H1...

Page 394: ... assigned to an option card b1 02 3 and an input option card is not connected to the drive Frequency reference is assigned to the pulse train input b1 01 4 and terminal RP is not set for frequency reference input H6 01 0 Set H6 01 to 0 Although the digital card input is set for BCD special for a 5 digit input F3 01 6 the data length is set for 8 bit or 12 bit F3 03 0 1 Set F3 03 to 2 to set the in...

Page 395: ...requency setting Correct the parameter settings Note Use U1 18 to find parameters that are set outside the specified setting range When multiple errors occur simultaneously other errors are given precedence over oPE08 Digital Operator Display Error Name oPE09 PID Control Selection Fault PID control function selection is incorrect Requires that PID control is enabled b5 01 1 to 4 Cause Possible Sol...

Page 396: ... Possible Solutions In AOLV PM the automatically calculated energy saving coefficients are out of the allowable range Check and correct the motor data in E5 parameters Digital Operator Display Error Name oPE18 Online Tuning Parameter Setting Error Parameters controlling online tuning are not set correctly Cause Possible Solutions One of the following errors occurred while online tuning was enabled...

Page 397: ... displayed after Auto Tuning is complete Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters match the information written on the motor nameplate Restart Auto Tuning and enter the correct information Results from Auto Tuning are outside the parameter setting range assigning the iron core saturation coefficients E2 07 and E2 0...

Page 398: ... Auto Tuning Digital Operator Display Error Name Er 03 STOP Button Input Cause Possible Solutions Auto Tuning canceled by pressing STOP button Auto Tuning did not complete properly Restart Auto Tuning Digital Operator Display Error Name Er 04 Line to Line Resistance Error Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters ma...

Page 399: ...sible Solutions The encoder signal lines are not properly connected to the drive Check and correct wiring to the PG encoder Motor direction and PG direction are opposite Check the motor speed monitor U1 05 while manually turning the motor forward If the sign displayed is negative change the setting of parameter F1 05 The load pulled the motor in the opposite direction of the speed reference and th...

Page 400: ...mplitude T3 02 and restart Auto Tuning Check the basic motor inertia value entered to T3 03 Digital Operator Display Error Name Er 17 Reverse Prohibited Error Cause Possible Solutions Drive is prohibited from rotating the motor in reverse while attempting to perform Inertia Tuning Inertia Auto Tuning cannot be performed if the drive is restricted from rotating in reverse Assuming it is acceptable ...

Page 401: ...uning was performed when b1 04 was set to 1 Z Pulse Offset Tuning cannot be performed for a machine with reverse operation prohibited If the machine allows reverse operation set b1 04 to 0 to enable Reverse Operation Selection and then perform Z Pulse Offset Tuning Motor vibrates during tuning Increase the setting of n8 03 Current Startup Time and n8 04 Pole Attraction Time Decrease the setting of...

Page 402: ...e drive and the control mode set to the drive do not match Verify the control mode for the parameters to be loaded onto the drive and the control mode on drive to which those parameters will be written Set the same control mode using parameter A1 02 and retry Digital Operator Display Task CPyE Error Writing Data Cause Possible Solutions Failed writing parameters Attempt to write parameters again D...

Page 403: ...g Cause Possible Solutions Displayed while the parameter settings are being read onto the USB Copy Unit This is not an error Digital Operator Display Task vAEr Voltage Class Capacity Mismatch Cause Possible Solutions The drive from which the parameters were copied and the drive on which the Verify mode is being performed have different electrical specifications or are a different capacity Make sur...

Page 404: ...oltage can be found in U2 03 through U2 58 Refer to Viewing Fault Trace Data After Fault on page 404 for information on how to view fault data 2 When the fault continues to be displayed after cycling power remove the cause of the fault and reset u If the Drive Still has Power After a Fault Occurs 1 Look at the digital operator for information on the fault that occurred 2 Refer to Fault Displays Ca...

Page 405: ...he fault Press on the digital operator when the error code is displayed LO RE F2 F1 ESC RUN STOP ENTER RESET RESET MODE oC Overcurrent DRV FWD RESET ALM Resetting via Fault Reset Digital Input S4 Close then open the fault signal digital input via terminal S4 S4 is set for Fault Reset as default H1 04 14 Fault Reset Switch Drive S4 Fault Reset Digital Input SC Digital Input Common Turn off the main...

Page 406: ...ted Noise from Connected Machinery 411 Oscillation or Hunting 411 PID Output Fault 411 Insufficient Starting Torque 412 Motor Rotates After the Drive Output is Shut Off Motor Rotates During DC Injection Braking 412 Output Frequency is not as High as Frequency Reference 412 Buzzing Sound from Motor at 2 kHz 412 Unstable Motor Speed when Using PM 412 Motor Does Not Restart after Power Loss 413 The S...

Page 407: ...igital operator 1 Control circuit terminal default setting 2 MEMOBUS Modbus communications 3 Option card There is faulty wiring in the control circuit terminals Check the wiring for the control terminal Correct wiring mistakes Check the input terminal status monitor U1 10 The drive has been set to accept the frequency reference from the incorrect source Check parameter b1 01 Frequency Reference Se...

Page 408: ... at almost 0 Hz and the Speed Search estimated the speed to be in the opposite direction Disable bi directional search b3 14 0 so that Speed Search is performed only in the specified direction Note Check the motor specifications for the forward and reverse directions The motor specifications will vary depending on the manufacturer of the motor n Motor Rotates in One Direction Only Cause Possible S...

Page 409: ...or current suppression keeps the drive from accelerating Take the following steps to resolve the problem Reduce the load Increase motor capacity Note Although the drive has a Stall Prevention function and a Torque Compensation Limit function accelerating too quickly or trying to drive an excessively large load can exceed the capabilities of the motor Load is too heavy Torque limit is not set prope...

Page 410: ...eters H3 07 and H3 08 for input A3 Set these parameters to the appropriate values A frequency bias signal is being entered via analog input terminals A1 to A3 If more than one of multi function analog inputs A1 to A3 is set for frequency reference bias H3 02 H3 10 or H3 06 is set to 0 then the sum of all signals builds the frequency reference Make sure that H3 02 H3 10 and H3 06 are set appropriat...

Page 411: ...g the signal lines Separate main circuit wiring and control circuit wiring Use twisted pair cables or shielded wiring for the control circuit Increase the analog input time filter constant H3 13 The cable between the drive and motor is too long Perform Auto Tuning Reduce the length of the cable u PID Output Fault Cause Possible Solutions No PID feedback input Check the multi function analog input ...

Page 412: ...educe the load Adjust the Stall Prevention level during acceleration L3 02 u Sound from Motor Cause Possible Solutions Exceeded 110 of the rated output current of the drive while operating at low speeds If the output current rises too high at low speeds the carrier frequency is automatically reduced and causes a whining or buzzing sound If the sound is coming from the motor disable carrier frequen...

Page 413: ... the Run command has been switched off Check wiring and circuitry for the relay intended to keep the Run command enabled u The Safety Controller Does Not Recognize Safe Disable Monitor Output Signals Terminals DM and DM Cause Possible Solutions There is faulty wiring in the Safe Disable monitor output terminals Check the Safe Disable monitor output terminal wiring Correct any wiring mistakes 6 10 ...

Page 414: ...6 10 Troubleshooting without Fault Display This Page Intentionally Blank 414 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 415: ...f the drive to ensure that it receives the proper care to maintain overall performance 7 1 SECTION SAFETY 416 7 2 INSPECTION 418 7 3 PERIODIC MAINTENANCE 421 7 4 DRIVE COOLING FANS 423 7 5 DRIVE REPLACEMENT 452 7 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 415 ...

Page 416: ... adjustment and maintenance of drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the drive Do not touch any terminals before the capacitors have fully discharged Failu...

Page 417: ...th installation adjustment and maintenance of AC drives Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other dev...

Page 418: ...tion in performance or product failure Copy this checklist and mark the Checked column after each inspection Table 7 1 General Recommended Daily Inspection Checklist Inspection Category Inspection Points Corrective Action Checked Motor Inspect for abnormal oscillation or noise coming from the motor Check the load coupling Measure motor vibration Tighten all loose components Cooling Inspect for abn...

Page 419: ...ctions Tighten loose screws and replace damaged screws or terminals Relays and Contactors Inspect contactors and relays for excessive noise during operation Inspect coils for signs of overheating such as melted or cracked insulation Check coil voltage for overvoltage or undervoltage conditions Replace damaged removable relays contactors or circuit board Electrolytic Capacitor Inspect for leaking d...

Page 420: ...e data appears on the display properly Inspect for dust or other foreign material that may have collected on surrounding components Contact the nearest sales office if there is any trouble with the display or keypad 7 2 Inspection 420 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 421: ... Usage conditions for estimated performance life Ambient temperature Yearly average of 40 C IP00 Open Type enclosure Load factor 80 maximum Operation time 24 hours a day n Performance Life Monitors Maintenance Monitors The drive calculates the maintenance period for components that may require replacement during the life of the drive A percentage of the maintenance period is displayed on the digit...

Page 422: ...t LT 3 1 The pre charge circuit has reached 90 of its designated life time Contact a Yaskawa representative or the nearest Yaskawa sales office on possible drive replacement 1 This alarm message will be output only if the Maintenance Monitor function is assigned to one of the digital outputs H2 oo 2F The alarm will also trigger a digital output that is programmed for alarm indication H2 oo 10 n Re...

Page 423: ...e life u Number of Cooling Fans n Drive Models 2o0028 to 2o0248 and 4o0011 to 4o0930 Drive Model Cooling Fans Circulation Fans Control Board Cooling Fans Page Three Phase 200 V Class 2o0028 2 427 2o0042 2 2o0054 2 2o0068 2 2o0081 2 2o0104 2 2o0130 2 2o0154 3 429 2o0192 3 2o0248 1 2 433 Three Phase 400 V Class 4o0011 2 427 4o0014 2 4o0021 2 4o0027 2 4o0034 2 4o0040 2 4o0052 2 4o0065 2 4o0077 2 4o00...

Page 424: ...Failure to comply could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Fans cannot operate properly when they are installed incorrectly and can damage the drive Follow the...

Page 425: ...to 4o0414 E C D A Fan guard B Cooling Fan Cooling Fan Unit C Cooling Fan Cooling Fan Unit Circulation Fan Unit D Circulation Fan E Control Board Cooling Fan Control Board Cooling Fan Unit Figure 7 1 Drive Cooling Fan Component Names 7 4 Drive Cooling Fans YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 425 7 Periodic Inspection Maintenance ...

Page 426: ...irculation Fan Unit B Circulation Fan C Control Board Cooling Fan Control Board Cooling Fan Unit Figure 7 2 Harmonic Filter Module Cooling Fan Component Names 7 4 Drive Cooling Fans 426 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 427: ...it at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could cause damage to equipment Make sure the fan is facing upwards when installing the replacement fan into the drive Replace all fans when performing maintenance to help ensure maximum useful product life n Removin...

Page 428: ... A Label facing up B Make sure the alignment pins line up properly Figure 7 7 Install the Cooling Fan 3 Properly connect the fan power lines then place the cable back into the recess of the drive Figure 7 8 Relay Connector Placement 4 While pressing in on the tabs on the left and right sides of the fan guard guide the fan guard until it clicks back into place Note The fan guard has a cutout on the...

Page 429: ... could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could cause damage to equipment Make sure the fan is facing upwards when installing the repl...

Page 430: ...it 5 Disconnect the 3 pluggable connectors and remove the fan unit from the drive Figure 7 14 Unplug the Relay Connectors n Installing the Cooling Fan Unit 1 Connect the relay connectors for the fans in the replacement fan unit Note Replace the whole unit when performing maintenance on the cooling fans 7 4 Drive Cooling Fans 430 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Techn...

Page 431: ...lace A A Hook locations Figure 7 17 Position the Fan Cables 3 Install the cooling fan unit while pulling the cables upward Note Do not pinch the fan cable between parts when reassembling the fan unit 7 4 Drive Cooling Fans YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 431 7 Periodic Inspection Maintenance ...

Page 432: ...re 7 19 Cooling Fan Wire Routing 5 Thread the 4 fan unit screws into the proper holes approximately 2 3 of the way Leave enough space to reinsert the fan guard A A Screw locations Figure 7 20 Insert Cooling Fan Screws 6 Insert the fan guard and firmly tighten the screws so they do not come loose 7 4 Drive Cooling Fans 432 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Ma...

Page 433: ...Do not touch a hot drive heatsink Failure to comply could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could cause damage to equipment Follow th...

Page 434: ... Remove the Cooling Fan Unit 5 Unplug the relay connector and release the fan from the drive Figure 7 26 Unplug the Relay Connector u Installing the Cooling Fan 1 Pass the cable through the opening of the replacement cooling fan unit from the back side then plug the relay connector 7 4 Drive Cooling Fans 434 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 435: ... Install the cooling fan unit while pulling the cable upward so that the cable does not get pinched between parts A B C A Pull the cable upwards B Bend 3 times C Hook Figure 7 29 Install the Cooling Fan 3 Thread the 4 fan unit screws into the proper holes approximately 2 3 of the way Leave enough space to reinsert the fan guard A A Screw locations Figure 7 30 Attach the Cooling Fan Unit 7 4 Drive ...

Page 436: ...ury Take special care when removing reattaching the terminal covers for larger drives 1 Loosen the 5 screws that hold the drive cover in place A A Screw locations Figure 7 32 Remove the Drive Cover 2 Unlock the 2 cable hooks Note The circulation fan unit on models 4o0302 to 4o0414 is located on the right side of the drive Figure 7 33 Unlock the Cable Hooks 3 Unplug the relay connectors and release...

Page 437: ...an injury Take special care when removing reattaching the terminal covers for larger drives 1 Reverse the procedure described above to install the replacement circulation fan unit Note 1 Replace the whole unit when performing maintenance on the circulation fans 2 Place the cables back into the hooks to secure 3 Do not pinch the fan cable between parts when reassembling the fan unit 4 Tighten the s...

Page 438: ...cing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could cause damage to equipment Follow the instructions and replace the entire unit when replacing the cooling fan n Removing the Cooling Fan Unit CAUTION Crush Hazard Do not c...

Page 439: ...ver screws are removed completely the terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger drives A A 25 screw locations Figure 7 39 Loosen the Screws and Remove Drive Cover 2 4 Unplug the relay connectors and free the cable from the cooling fan unit 7 4 Drive Cooling Fans YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX ...

Page 440: ...tely the terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger drives 1 Reverse the procedure described above to install the replacement cooling fan unit Note 1 Replace the whole unit when performing maintenance on the cooling fan unit 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screws fi...

Page 441: ...d Cooling Fan Unit 1 Unplug the relay connectors and free the cable from the control board cooling fan unit Figure 7 43 Unplug the Relay Connectors 2 Loosen the 3 screws then slide the control board cooling fan unit and carefully pull it out 7 4 Drive Cooling Fans YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 441 7 Periodic Inspection Maintenance ...

Page 442: ...embling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 45 Installing the Control Board Cooling Fan Unit 2 Turn on the power supply and set o4 03 to 0 to reset the Maintenance Monitor control board cooling fan operation time u Drive Cooling Fan Replacement Models 4o0720 to 4o0930 WARNING Electrical Shock Hazard Do not connect or disconnect wiring while the power is on F...

Page 443: ... terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger drives 1 Loosen the 10 screws that hold drive cover 1 in place and free it from the drive A A 10 screw locations Figure 7 46 Loosen the Screws and Remove Drive Cover 1 2 Loosen the 11 screws that hold the terminal cover in place and free it from the drive A A 11 screw locations...

Page 444: ...cable from the cooling fan unit Figure 7 50 Unplug the Relay Connectors 6 Loosen the 12 screws then slide the cooling fan unit and carefully pull it out A A 12 screw locations Figure 7 51 Remove the Cooling Fan Unit 7 4 Drive Cooling Fans 444 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 445: ...an cable between parts when reassembling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 52 Installing the Cooling Fan Unit 2 Turn on the power supply and set o4 03 to 0 to reset the Maintenance Monitor circulation fan operation time n Removing the Control Board Cooling Fan Unit 1 Unplug the relay connectors and free the cable from the control board cooling fan unit Fig...

Page 446: ...he procedure described above to install the replacement control board cooling fan unit Note 1 Replace the whole unit when performing maintenance on the control board cooling fans 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 55 Installing the Control Board Cooling Fan Unit 2 Turn on the power supply and set ...

Page 447: ...oving the Cooling Fan Unit CAUTION Crush Hazard Do not completely remove the cover screws just loosen them If the cover screws are removed completely the terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger harmonic filter modules 1 Loosen the 6 screws that hold harmonic filter module cover 1 in place and free it from the harmonic...

Page 448: ...nplug the relay connectors and free the cable from the cooling fan unit Figure 7 59 Unplug the Relay Connectors 5 Loosen the 8 screws then slide the cooling fan unit and carefully pull it out 7 4 Drive Cooling Fans 448 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 449: ...es 1 Reverse the procedure described above to install the replacement cooling fan unit Note 1 Replace the whole unit when performing maintenance on the cooling fans 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 61 Installing the Cooling Fan Unit 2 Guide the cables through the second set of provided hooks to ...

Page 450: ... Unplug the relay connector and free the cable from the control board cooling fan unit Figure 7 63 Unplug the Relay Connector 2 Loosen the 2 screws then slide the control board cooling fan unit and carefully pull it out A A 2 screw locations Figure 7 64 Remove the Control Board Cooling Fan Unit 7 4 Drive Cooling Fans 450 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Man...

Page 451: ...ooling fan unit Note 1 Replace the whole unit when performing maintenance on the control board cooling fans 2 Place the cables back into the hooks to secure 3 Do not pinch the fan cable between parts when reassembling the fan unit 4 Tighten the screws firmly so they do not come loose Figure 7 65 Installing the Control Board Cooling Fan Unit 2 Turn on the power supply and set o4 03 to 0 to reset th...

Page 452: ...e data stored in the terminal board cannot be transferred to the new drive and an oPE01 error will appear on the display The terminal board can still be used but parameter setting from the old drive cannot be transferred The replacement drive must be initialized and manually programmed A B A Terminal board locking screws B Removable terminal board Figure 7 66 Terminal Board u Replacing the Drive W...

Page 453: ...g properly before reconnecting it to the new drive Replace broken options to prevent immediate breakdown of the replacement drive 1 Remove the terminal cover Figure 7 67 Remove the Terminal Cover 2 Loosen the screws holding the terminal board in place Remove the screw securing the bottom cover and remove the bottom cover from the drive Note IP00 Open Type enclosure drives do not have a bottom cove...

Page 454: ...owering on the drive all parameter settings are transferred from the terminal board to the drive memory If an oPE04 error occurs load the parameter settings saved on the terminal board to the new drive by setting parameter A1 03 to 5550 Reset the Maintenance Monitor function timers by setting parameters o4 01 through o4 12 to 0 and parameter o4 13 to 1 Note 1 When replacing a previous generation p...

Page 455: ...d options available for the drive 8 1 SECTION SAFETY 456 8 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 458 8 3 CONNECTING PERIPHERAL DEVICES 460 8 4 OPTION INSTALLATION 462 8 5 INSTALLING PERIPHERAL DEVICES 472 8 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 455 ...

Page 456: ...lified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and service must be performed only by authorized personnel familiar installation adjustment and maintenance of drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or ser...

Page 457: ...act your supplier before restarting the drive or the peripheral devices if the cause cannot be identified Do not operate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded wire for control wiring Failure to comply may cause electrical interference resulting in poor sy...

Page 458: ...der Input 3 track can be used with 1 or 2 tracks line driver 300 kHz max Pulse monitor Matches RS 422 level Output 3 track line driver Encoder power supply 5 V or 12 V max current 200 mA Motor PG Feedback Open Collector Interface PG B3 For speed feedback input by connecting a motor encoder Input 3 track can be used with 1 or 2 tracks HTL encoder connection 50 kHz max Output 3 track open collector ...

Page 459: ...tallation kit for mounting the drive with the heatsink outside of the panel IP20 NEMA 1 UL Type 1 Kit EZZ022745A G Parts to make the drive conform to IP20 NEMA 1 UL Type 1 enclosure requirements IP20 NEMA 1 UL Type 1 4 12 Blank Keypad Kit UUX0000526 Provides digital operator functionality on an enclosure designed for IP20 NEMA 1 UL Type 1 3R 4 4X 12 or IPo6 environment This keypad has a blank labe...

Page 460: ...active during restart u Drive Models 2o0028 to 2o0248 and 4o0011 to 4o0590 Co py Ve rify Re ad LOCK YASKAWA JVOP 181 USB Copy Unit COM ERR Power Supply Surge Absorber LED Operator LCD Operator Engineering Software Tools USB Copy unit Ground Ground Motor Magnetic Contactor switches to line power USB Cable Type AB USB Cable Type AB sold separately PC Momentary Power Loss Recovery Unit Line Breaker M...

Page 461: ...1 X1 Z Y X r1 11 t1 31 1 21 X n2 p2 Z1 Y1 X1 Z Y CN500 r1 11 t1 31 1 21 Models 4o0720 to 4o0930 Co py Ve rify Re ad LOCK YASKAWA JVOP 181 USB Copy Unit COM ERR PC DriveWizard Engineering Software Tools DriveWorksEZ USB Copy unit USB Cable Type AB sold separately LED Operator LCD Operator USB Cable Type AB N B1 P Figure 8 2 Connecting Peripheral Devices to Drive Model 4o0720 8 3 Connecting Peripher...

Page 462: ...ded screws D Front cover E Digital operator F Terminal cover G Ground wire H Drive grounding terminal FE I Connector CN5 A J Connector CN5 B K Connector CN5 C Figure 8 3 Drive Components with Option u PG Option Installation Example Remove the front covers of the drive before installing the option PG options can inserted into the CN5 B or CN5 C connectors located on the drive control board 1 Shut o...

Page 463: ...connecting only one PG option use the CN5 C connector Refer to Table 8 2 for more information J K B C Figure 8 5 Insert the Option 3 Connect the ground wire G to the ground terminal H using one of the remaining provided screws C Connect the other end of the ground wire G to the remaining ground terminal and installation hole on the option B using the last remaining provided screw C and tighten bot...

Page 464: ... tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating electrical connections Tightening screws beyond the specified tightening torque may result in erroneous operation damage to the terminal block or cause a fire NOTICE Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring Insu...

Page 465: ... 466 for a detailed description of the option board terminal functions Refer to Wire Gauges and Tightening Torques of PG B3 Option on page 467 for information on making cables Twisted pair shielded line Main circuit terminal Control circuit terminal M A A B Z B Z AO IG BO IG ZO IG FE IP IG TB1 SD TB2 NC CN5 PG B3 Option U T1 V T2 W T3 R L1 S L2 T L3 FE YASKAWA Drive Ground wire A pulse monitor sig...

Page 466: ...lse signal input B B pulse signal input B B pulse signal input Z Z pulse signal input Z Z pulse signal input SD NC pin open For use when cables shields should not be grounded FE Ground Used for grounding shielded lines TB2 IP PG power supply Output voltage 12 0 V 5 Max output current 200 mA 1 IG PG power supply common AO A pulse monitor signal Outputs the monitor signal for the A B and Z pulses fr...

Page 467: ...s Wire Gauge mm2 Phoenix Contact Model L mm in d1 mm in d2 mm in d1 d2 6 mm L 0 25 24 AWG AI 0 25 6YE 10 5 13 32 0 8 1 32 2 5 64 0 34 22 AWG AI 0 34 6TQ 10 5 13 32 0 8 1 32 2 5 64 0 5 20 AWG AI 0 5 6WH 14 9 16 1 1 3 64 2 5 3 32 PG Encoder Cables for PG B3 Option Yaskawa recommends using a LMA ooB S185Y complementary output for cables running between the option and the PG as shown in Figure 8 12 Re...

Page 468: ...red No setting required PG X3 Connection Diagram Refer to PG X3 Option Terminal Functions on page 469 for a detailed description of the option board terminal functions U T1 V T2 W T3 R L1 S L2 T L3 A A B Z B Z a a b z b z FE IP IG IP12 IP5 IG TB1 SG SD TB2 PG NC CN5 B or CN5 C A pulse monitor signal Ground wire B pulse monitor signal Z pulse monitor signal YASKAWA Drive PG X3 Option CN3 Motor FE t...

Page 469: ...coder Signal level matches RS 422 a A pulse monitor signal a A pulse inverse monitor signal b B pulse monitor signal b B pulse inverse monitor signal z Z pulse monitor signal z Z pulse inverse monitor signal 1 A separate UL Listed class 2 power supply is necessary when the PG requires more than 200 mA to operate PG Encoder Power Supply Voltage For the PG X3 option set the voltage for the PG encode...

Page 470: ...isted in Table 8 11 for wiring to ensure proper connections Note Properly trim wire ends so loose wire ends do not extend from the crimp terminals Table 8 11 Crimp Terminal Sizes Wire Gauge mm2 Phoenix Contact Model L mm in d1 mm in d2 mm in d1 d2 6 mm L 0 25 24 AWG AI 0 25 6YE 10 5 13 32 0 8 1 32 2 5 64 0 34 22 AWG AI 0 34 6TQ 10 5 13 32 0 8 1 32 2 5 64 0 5 20 AWG AI 0 5 6WH 14 9 16 1 1 3 64 2 5 ...

Page 471: ...onnecting the PG encoder outputs to the option apply power to the drive and manually rotate the motor and check the rotation direction by viewing monitor U1 05 on the digital operator Reverse motor rotation is indicated by a negative value for U1 05 forward motor rotation is indicated by a positive value If monitor U1 05 indicates that the forward direction is opposite of what is intended set F1 0...

Page 472: ...r supply Figure 8 19 Power Supply Interrupt Wiring Example WARNING Electrical Shock Hazard Disconnect the MCCB or GFCI and MC before wiring terminals Failure to comply may result in serious injury or death n Application Precautions when Installing a GFCI Drive outputs generate high frequency leakage current as a result of high speed switching Install a GFCI on the input side of the drive to switch...

Page 473: ...Induced Noise Use shielded cables or zero phase reactors and lay the cables at least 30 cm away from the signal line to prevent induced noise B A C F G E R L1 MCCB S L2 T L3 U T1 V T2 W T3 D M A Power supply B Drive C Shielded motor cable D Motor E Separate at least 30 cm F Controller G Signal line Figure 8 20 Preventing Induced Noise n Reducing Noise Using Internal EMC Filter Models Models UUoEoo...

Page 474: ...hermal relay cannot effectively protect the motor due to the reduction of cooling at low speeds For this reason apply the UL recognized electronic thermal overload protection function built into the drive whenever possible UL recognized electronic thermal overload function of the drive Speed dependent heat characteristics are simulated using data from standard motors and force ventilated motors Th...

Page 475: ...AND NORMAL DUTY RATINGS 476 A 2 POWER RATINGS 477 A 3 DRIVE SPECIFICATIONS 482 A 4 DRIVE WATT LOSS DATA 484 A 5 DRIVE DERATING DATA 486 Appendix A YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 475 ...

Page 476: ...Setting Parameter C6 01 Rated Output Current Overload Tolerance 0 Heavy Duty HD Rating varies by model 1 150 rated output current for 60 s 1 Normal Duty default ND Rating varies by model 1 120 rated output current for 60 s varies by model 1 Refer to Power Ratings on page 477 for information on rating changes based on drive model Note Differences between HD ratings and ND ratings for the drive incl...

Page 477: ...oltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 3 Frequency fluctuation rate 1 Hz 100 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE519 compliant Input Power Factor 0 98 or more During rated operation 1 The motor capacity HP refers to an NEC 4 pole motor The rated output current of the drive should be equal to or greater...

Page 478: ... Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 3 Frequency fluctuation rate 1 Hz 100 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE519 compliant Input Power Factor 0 98 or more During rated operation 1 The motor capacity HP refers to an NEC 4 pole motor The rated output current of the drive should be equal t...

Page 479: ...o and 4Poooo 380 to 500 Vac 50 60 Hz Three phase 4Eoooo and 4Woooo 380 to 480 Vac 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 3 Frequency fluctuation rate 1 Hz 100 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE519 compliant Input Power Factor 0 98 or more During rated operation 1 The motor capacit...

Page 480: ...User adjustable Power Supply Rated Voltage Rated Frequency Three phase 4Aoooo and 4Poooo 380 to 500 Vac 50 60 Hz Three phase 4Eoooo and 4Woooo 380 to 480 Vac 50 60 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 3 Frequency fluctuation rate 1 Hz 100 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE519 complian...

Page 481: ...0 Hz Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 3 Frequency fluctuation rate 1 Hz 100 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 5 5 or less IEEE519 compliant Input Power Factor 0 98 or more During rated operation 1 The motor capacity HP refers to an NEC 4 pole motor The rated output current of the drive should be equ...

Page 482: ...500 OLV PM 1 20 AOLV PM 1 100 Speed Control Accuracy OLV 0 2 25 C 10 C 77 F 50 F 2 CLV 0 02 25 C 10 C 77 F 50 F 2 Speed Response OLV 10 Hz 25 C 10 C 77 F 50 F CLV 250 Hz 25 C 10 C 77 F 50 F Torque Limit Parameters setting allow separate limits in four quadrants available in OLV CLV AOLV PM CLV PM Accel Decel Time 0 0 to 6000 0 s 4 selectable combinations of independent acceleration and deceleratio...

Page 483: ...2o0248 and 4o0011 to 4o0414 10 to 20 Hz 5 9 m s2 4o0477 to 4o0930 20 to 55 Hz 5 9 m s2 2o0028 to 2o0081 and 4o0011 to 4o0077 20 to 55 Hz 2 0 m s2 2o0104 to 2o0248 and 4o0096 to 4o0930 Standards UL508C IEC EN 61800 3 IEC EN 61800 5 1 EN ISO 13849 1 Cat 3 PLe IEC EN 61508 SIL3 Protection Design IP00 Open Type enclosure 7 IP20 NEMA 1 UL Type 1 enclosure 1 Current derating is required Select control m...

Page 484: ...erior Unit Loss W Total Loss W 4o0011 11 452 80 532 10 415 76 491 4o0014 14 459 79 538 11 372 70 442 4o0021 21 641 105 746 14 438 80 518 4o0027 27 675 106 781 21 549 93 642 4o0034 34 798 124 922 27 658 107 765 4o0040 40 877 174 1051 34 693 150 843 4o0052 52 1109 209 1318 40 855 178 1033 4o0065 65 1369 240 1609 52 1087 204 1291 4o0077 77 1479 251 1730 65 1238 220 1458 4o0096 96 1715 290 2005 77 137...

Page 485: ...s W Interior Unit Loss W Total Loss W Rated Amps A Heatsink Loss W Interior Unit Loss W Total Loss W EUJ71180o o 720 3268 27 3295 590 2411 27 2438 EUJ71181o o 900 3934 27 3962 720 2778 27 2806 EUJ71182o o 930 4149 27 4176 900 3934 27 3962 A 4 Drive Watt Loss Data YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 485 A Specifications ...

Page 486: ...2 173 154 139 2o0248 4 kHz 248 192 Table A 11 Three Phase 400 V Class Carrier Frequency and Current Derating Drive Model Setting Range Rated Current A Normal Duty Rating ND Heavy Duty Rating HD 4 kHz 6 kHz 8 kHz 10 kHz 4 kHz 1 6 kHz 8 kHz 10 kHz 4o0011 4 to 10 kHz 11 9 9 8 8 7 7 9 6 8 6 7 7 6 7 4o0014 4 to 10 kHz 14 13 11 9 8 11 9 9 8 8 7 7 4o0021 4 to 10 kHz 21 19 17 15 14 13 11 9 8 4o0027 4 to 1...

Page 487: ...n Method Selection 0 IP00 Open Chassis Enclosure 2 IP20 UL Type 1 Enclosure 3 External Heatsink Installation 0 2 3 Det by o2 04 Setting 0 IP00 Open Chassis Enclosure Drive operation between 10 C and 50 C allows 100 continuous current without derating Setting 2 IP20 UL Type 1 Enclosure Drive operation between 10 C and 40 C allows 100 continuous current without derating Operation between 40 C and 50...

Page 488: ...tallation altitudes up to 1000 m For installations from 1000 m to 3000 m the drive rated voltage and the rated output current must be derated for 1 per 100 m A 5 Drive Derating Data 488 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 489: ...2 B 9 H PARAMETERS MULTI FUNCTION TERMINALS 534 B 10 L PROTECTION FUNCTION 549 B 11 N SPECIAL ADJUSTMENTS 558 B 12 O OPERATOR RELATED SETTINGS 563 B 13 DRIVEWORKSEZ PARAMETERS 566 B 14 T MOTOR TUNING 567 B 15 U MONITORS 572 B 16 CONTROL MODE DEPENDENT PARAMETER DEFAULT VALUES 583 B 17 V F PATTERN DEFAULT VALUES 587 B 18 DEFAULTS BY DRIVE MODEL AND DUTY RATING ND HD 588 B 19 PARAMETERS CHANGED BY M...

Page 490: ...is available when operating the drive with Open Loop Vector CLV CLV Parameter is available when operating the drive with Closed Loop Vector OLV PM OLV PM Parameter is available when operating the drive with Open Loop Vector for PM motors AOLV PM AOLV PM Parameter is available when operating the drive with Advanced Open Loop Vector for PM motors CLV PM CLV PM Parameter is available when operating t...

Page 491: ...SI T3 SI EP3 SI ES3 SI B3 SI W3 527 F7 Communication Option Card SI EN3 SI EM3 SI EP3 530 Parameter Group Name Page H1 Multi Function Digital Inputs 534 H2 Multi Function Digital Outputs 539 H3 Multi Function Analog Inputs 543 H4 Multi Function Analog Outputs 545 H5 MEMOBUS Modbus Serial Communication 546 H6 Pulse Train Input Output 547 L1 Motor Protection 549 L2 Momentary Power Loss Ride Thru 550...

Page 492: ...0 No Initialize 1110 User Initialize 2220 2 Wire Initial 3330 3 Wire Initial 5550 Term Cntrl Int All Modes 0 No initialization 1110 User Initialize parameter values must be stored using parameter o2 03 2220 2 Wire initialization 3330 3 Wire initialization 5550 oPE04 error reset Default 0 Range 0 to 3330 5550 181 A1 04 0104 Password Enter Password All Modes When the value set into A1 04 does not ma...

Page 493: ...ser to create a list of User Parameters 1 Save history of recently viewed parameters Recently edited parameters will be saved to A2 17 through A2 32 for quicker access Default 1 3 Range 0 1 186 1 Default setting value is determined by the Application Preset selected in parameter A1 06 2 This setting is the default setting of the Setup Group parameters Refer to Setup Group Parameters on page 145 fo...

Page 494: ... Freq RUN at Zero PRM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV 0 Operates according to frequency reference E1 09 is disabled 1 Output shuts off coast to stop if less than E1 09 2 Operates according to E1 09 frequency reference set to E1 09 3 Zero speed frequency reference becomes zero when less than E1 09 Default 0 Range 0 to 3 192 b1 06 0185 Digital Input Reading Cntl Input Scans 0 1 Scan 1 2 S...

Page 495: ... 0 Disabled 1 Enabled V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG 0 Disabled 1 Enabled Default 0 Range 0 1 195 b1 25 0B2D Commercial Power Supply Operation Cancellation Level Freq Deviate Lvl V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG Sets the judgement value of the hysteresis comparator in the judgment section for the commercial power switching function in increments of 0...

Page 496: ... OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV Sets the current injected to the motor at the beginning of Speed Estimation Speed Search Set as a coefficient for the motor rated current Default 2 Min 0 0 Max 2 0 201 b3 08 0198 Current Control Gain during Speed Search Speed Estimation Type Srch ACR P Gain V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV Sets the proportional gain for the...

Page 497: ...er from the default value but if changes are necessary try lowering this value in small increments When set too low the drive will not perform Speed Search Default 10 Min 0 Max 10 202 b3 31 0BC0 Speed Search Operation Current Level 1 Current Detection 1 Search I2 Lvl1 V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV Set the current level to use to limit the output current during a Speed Search D...

Page 498: ...to 2o0248 and 4o0011 to 4o0414 Range is 2 to 4 in models 4o0477 to 4o0930 u b4 Timer Function No Addr Hex Name LCD Display Description Values Page b4 01 01A3 Timer Function On Delay Time Delay ON Timer All Modes Sets the on delay and off delay times for a digital timer output H2 oo 12 The output is triggered by a digital input programmed to H1 oo 18 Default 0 0 s Min 0 0 Max 3000 0 205 b4 02 01A4 ...

Page 499: ...1A8 Integral Limit Setting PID I Limit All Modes Sets the maximum output possible from the integrator as a percentage of the maximum output frequency Default 100 0 Min 0 0 Max 100 0 210 b5 05 01A9 Derivative Time D PID D Time All Modes Sets D control derivative time Default 0 00 s Min 0 00 Max 10 00 210 b5 06 01AA PID Output Limit PID Limit All Modes Sets the maximum output possible from the entir...

Page 500: ...Range 0 1 214 b5 19 01DD PID Setpoint Value PID Setpoint All Modes Sets the PID target value when b5 18 1 Set as a percentage of the maximum output frequency Default 0 00 Min 0 00 Max 100 00 214 b5 20 01E2 PID Setpoint Scaling PID Disp Scaling 0 0 01Hz units 1 0 01 units 2 r min 3 User Units All Modes Sets the units for setting display b5 19 0 0 01 Hz units 1 0 01 units 100 max output frequency 2 ...

Page 501: ... at start Default 0 0 Hz 1 Min 0 0 Max 400 0 217 b6 02 01B7 Dwell Time at Start Dwell Time Start Default 0 0 s Min 0 0 Max 10 0 217 b6 03 01B8 Dwell Reference at Stop Dwell Ref Stop All Modes Parameters b6 03 and b6 04 set the frequency to hold and the time to maintain that frequency at stop Default 0 0 Hz 1 Min 0 0 Max 400 0 217 b6 04 01B9 Dwell Time at Stop Dwell Time Stop Default 0 0 s Min 0 0 ...

Page 502: ...OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM V f OLV PM Coefficient to adjust torque linearity Set to the Ki value on the motor nameplate When parameter E5 01 Motor Code Selection for PM Motors is set to 1ooo or 2ooo the automatically calculated value will be set This set value cannot be changed Default 1 00 Min 0 00 Max 3 00 219 b8 17 01F9 Energy Saving Param...

Page 503: ...o Servo function Default 5 Min 0 Max 100 220 b9 02 01DB Zero Servo Completion Width Zero Servo Count V f OLV PM V f w PG AOLV PM OLV CLV PM CLV Sets the range to trigger an output terminal set for Zero Servo Complete during Zero Servo operation Default 10 Min 0 Max 16383 221 B 4 b Application YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 503 B Parameter List ...

Page 504: ...ime 3 All Modes Sets the time to decelerate from maximum frequency to 0 222 C1 07 0206 Acceleration Time 4 Motor 2 Accel Time 2 Accel Time 4 All Modes Sets the time to accelerate from 0 to maximum frequency Default 10 0 s Min 0 0 Max 6000 0 1 222 C1 08 0207 Deceleration Time 4 Motor 2 Decel Time 2 Decel Time 4 All Modes Sets the time to decelerate from maximum frequency to 0 222 C1 09 0208 Fast St...

Page 505: ...V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV Sets an upper limit for the slip compensation function as a percentage of motor rated slip for motor 1 E2 02 Default 200 Min 0 Max 250 225 C3 04 0212 Slip Compensation Selection during Regeneration Slip Comp Regen V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV 0 Disabled 1 Enabled above 6 Hz 2 Enabled whenever slip compensation is possible Def...

Page 506: ...00 0 Max 0 0 227 C4 05 0219 Torque Compensation Time Constant TorqCmp Delay T V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV Sets the time constant for torque compensation at forward start and reverse start C4 03 and C4 04 Default 10 ms Min 0 Max 200 228 C4 07 0341 Motor 2 Torque Compensation Gain TrqCmp Gain Mtr2 V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV Sets the torque compensa...

Page 507: ...ts the motor inertia This value is automatically set during ASR or Inertia Auto Tuning Default 3 4 Min 0 0001 kgm2 Max 600 00 kgm2 232 C5 18 0277 Load Inertia Ratio Load Inertia V f OLV PM V f w PG AOLV PM OLV CLV PM CLV Sets the ratio between the motor and load inertia This value is automatically set during ASR or Inertia Auto Tuning Default 1 0 Min 0 0 Max 6000 0 232 C5 21 0356 Motor 2 ASR Propo...

Page 508: ...f motor 2 alone without the load This value is automatically set during ASR or Inertia Auto Tuning Default 3 4 Min 0 0001 kgm2 Max 600 00 kgm2 233 C5 38 0279 Motor 2 Load Inertia Ratio Load Inertia 2 V f OLV PM V f w PG AOLV PM OLV CLV PM CLV CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV CLV Sets the ratio between the motor 2 and machine inertia This value is automatically set during ASR or Inert...

Page 509: ...03 Default 0 Range 0 1 235 1 Default setting value is determined by parameters A1 02 Control Method Selection C6 01 Drive Duty Selection and o2 04 Drive Model Selection 2 Setting range is determined by o2 04 Drive Model Selection Range is 1 to 4 and F in models 2o0028 to 2o0248 and 4o0011 to 4o0414 Range is 0 F in models 4o0477 to 4o0930 3 Default setting value is determined by parameters C6 02 Ca...

Page 510: ... changed to 1 and the unit is changed to percentage automatically when A1 02 is set to 6 or 7 Default 0 00 Hz Min 0 00 Max 400 00 1 2 236 d1 05 0284 Frequency Reference 5 Reference 5 All Modes Sets the frequency reference for the drive Setting units are determined by parameter o1 03 Note The value set to o1 03 is changed to 1 and the unit is changed to percentage automatically when A1 02 is set to...

Page 511: ...d the unit is changed to percentage automatically when A1 02 is set to 6 or 7 Default 0 00 Hz Min 0 00 Max 400 00 1 2 236 d1 14 028F Frequency Reference 14 Reference 14 All Modes Sets the frequency reference for the drive Setting units are determined by parameter o1 03 Note The value set to o1 03 is changed to 1 and the unit is changed to percentage automatically when A1 02 is set to 6 or 7 Defaul...

Page 512: ...rohibited frequency ranges Setting 0 0 disables this function Parameters must be set so that d3 01 d3 02 d3 03 Default 0 0 Hz 1 2 Min 0 0 2 Max 400 0 2 239 d3 03 0296 Jump Frequency 3 Jump Freq 3 All Modes Eliminates problems with resonant vibration of the motor machine by avoiding continuous operation in predefined frequency ranges The drive accelerates and decelerates the motor through the prohi...

Page 513: ...um output frequency Default 100 0 Min 0 0 Max 100 0 244 d4 09 02B0 Frequency Reference Bias Lower Limit Up Down 2 Up Dn 2 LowerLim All Modes Sets the lower limit for the bias and the value that can be saved in d4 06 Set as a percentage of the maximum output frequency Default 0 0 Min 99 9 Max 0 0 244 d4 10 02B6 Up Down Frequency Reference Limit Selection Up Dn LowLim Sel 0 D2 02 or Analog 1 D2 02 O...

Page 514: ...ncy Limit Fiel Weak Freq V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG Sets the lower limit of the frequency range where Field Weakening control is valid The Field Weakening command is valid only at frequencies above this setting and only when the output frequency matches the frequency reference speed agree Default 0 0 Hz Min 0 0 Max 400 0 249 d6 03 02A2 Field Forcing Selection Field For...

Page 515: ...o the frequency reference when the digital input Frequency offset 3 H1 oo 46 is switched on A setting of 100 is equal to the drive maximum output current Default 0 0 Min 100 0 Max 100 0 250 B 6 d Reference Settings YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 515 B Parameter List ...

Page 516: ...11 and E1 12 and the above conditions do not apply Output Voltage V Frequency Hz E1 05 E1 12 E1 13 E1 08 E1 10 E1 09 E1 07 E1 06 E1 11 E1 04 Note Some parameters may not be available depending on the control mode E1 07 E1 08 and E1 10 are available only in the following control modes V f Control V f with PG Open Loop Vector E1 11 E1 12 and E1 13 are available only in the following control modes V ...

Page 517: ...oles Number of Poles V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV CLV Sets the number of motor poles Automatically set during Auto Tuning Default 4 Min 2 Max 48 256 E2 05 0312 Motor Line to Line Resistance Term Resistance V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV CLV V f OLV PM V f w PG AOLV PM OLV CLV...

Page 518: ...uencies are set according to the following rules to prevent triggering an oPE10 fault E3 09 E3 07 E3 06 E3 11 E3 04 Setting E3 11 to 0 disables both E3 11 and E3 12 and the above conditions do not apply Output Voltage V Frequency Hz E3 05 E3 12 E3 13 E3 08 E3 10 E3 09 E3 07 E3 06 E3 11 E3 04 Note E3 07 and E3 08 are only available in the following control modes V f V f w PG and OLV Default 1 Min 4...

Page 519: ...e for motor 2 Automatically set during Auto Tuning Default 1 Min 0 000 Ω Max 65 000 Ω 260 E4 06 0326 Motor 2 Leakage Inductance Leak Inductance V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV CLV Sets the voltage drop for motor 2 due to motor leakage inductance as a percentage of rated voltage Automatically set during Auto...

Page 520: ... w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM Set the resistance for each motor phase Default 4 Min 0 000 Ω Max 65 000 Ω 262 E5 06 032E 1 Motor d Axis Inductance Ld for PM Motors PM Mtr d Induct V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM Sets the d Axis inductance for the PM motor Defa...

Page 521: ...in a test report for a Yaskawa motor this parameter should be set to 1 Default 0 Range 0 1 263 1 Setting value is not reset to the default when drive is initialized 2 Default setting is determined by parameters A1 02 Control Method Selection o2 04 Drive Model Selection and C6 01 Drive Duty Selection 3 Selections may vary depending on the motor code entered to E5 01 4 Default setting is determined ...

Page 522: ...ion at Overspeed oS PG Overspeed Sel 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f w PG CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f w PG CLV PM CLV 0 Ramp to stop Decelerate to stop using the deceleration time in C1 02 1 Coast to stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm only Note In AOLV ...

Page 523: ...used if F1 12 or F1 13 are set to 0 Default 0 Min 0 Max 1000 265 F1 14 038D PG Open Circuit Detection Time PGO Detect Time V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f w PG CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f w PG CLV PM CLV Sets the time required to trigger a PG Open fault PGo Default 2 0 s Min 0 0 Max 10 0 264 F1 18 03AD dv3 Detection Selection DV3 Det Sel V f OLV PM V f ...

Page 524: ...l Sel 0 A Phase Det 1 A B Phase Det V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f w PG 0 A pulse detection 1 AB pulse detection Default 0 Range 0 1 266 F1 50 03D2 Encoder Selection Encoder Select 0 EnDat Sin Cos 1 EnDat SerialOnly 2 Hiperface V f OLV PM V f w PG AOLV PM OLV CLV PM CLV CLV PM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV CLV PM Selects the encoder connected the PG F3 option 0 EnDat 2...

Page 525: ... to 4095 F3 03 2 30000 100 33000 to 33000 When the digital operator units are set to be displayed in Hz or user set units o1 03 2 or 3 the units for F3 01 are determined by parameter o1 03 Default 0 Range 0 to 7 268 F3 03 03B9 Digital Input Option DI A3 Data Length Selection Data length Sel 0 8bit 1 12bit 2 16bit All Modes 0 8 bit 1 12 bit 2 16 bit Default 2 Range 0 to 2 268 u F4 Analog Monitor Ca...

Page 526: ...l P1 PC Output Selection DO Ch1 Select All Modes Sets the function for contact output terminals M1 M2 M3 M4 and photocoupler output terminals P1 through P6 Default 0 Range 0 to 192 270 F5 02 039A Terminal P2 PC Output Selection DO Ch2 Select Default 1 Range 0 to 192 270 F5 03 039B Terminal P3 PC Output Selection DO Ch3 Select Default 2 Range 0 to 192 270 F5 04 039C Terminal P4 PC Output Selection ...

Page 527: ...orque Limit Selection from Comm Option Torq Ref Lmt Sel 0 Disabled 1 Enabled V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM CLV PM CLV 0 Disabled Torque reference limit from option board disabled 1 Enabled Torque reference limit from option board enabled Default 0 Range 0 1 271 F6 07 03A8 Multi Step Speed Enable Disable Selection when NefRef ComRef is Selected Fref PrioritySel 0 Net Com REF 1 ...

Page 528: ...0 1 274 F6 32 03CD PROFIBUS DP Data Format Selection PB Map Select 0 PPO Type 1 Conventional All Modes 0 PPO Type 1 Conventional Default 0 Range 0 1 274 F6 35 03D0 CANopen Node ID Selection CO Node Address All Modes Sets the node address Default 0 Min 0 Max 126 274 F6 36 03D1 CANopen Communication Speed CO Baud Rate 0 Auto Detect 1 10 kbps 2 20 kbps 3 50 kbps 4 125 kbps 5 250 kbps 6 500 kbps 7 800...

Page 529: ...6 60 03DB DeviceNet Voltage Scaling Voltage Scale All Modes Sets the scaling factor for the voltage monitor in DeviceNet Default 0 Min 15 Max 15 275 F6 61 03DC DeviceNet Time Scaling Time Scale All Modes Sets the scaling factor for the time monitor in DeviceNet Default 0 Min 15 Max 15 275 F6 62 03DD DeviceNet Heartbeat Interval DN Heart Beat All Modes Sets the heartbeat interval for DeviceNet comm...

Page 530: ... Mask 2 Subnet Mask 2 All Modes Sets the second most significant octet of network static Subnet Mask Default 255 Range 0 to 255 F7 07 03EB Subnet Mask 3 Subnet Mask 3 All Modes Sets the third most significant octet of network static Subnet Mask Default 255 Range 0 to 255 F7 08 03EC Subnet Mask 4 Subnet Mask 4 All Modes Sets the fourth most significant octet of network static Subnet Mask Default 0 ...

Page 531: ...ets the scaling factor for the output current monitor in EtherNet IP Class ID 2AH Object Default 0 Min 15 Max 15 F7 19 03F7 EtherNet IP Torque Scaling Factor EN Torque Scale All Modes Sets the scaling factor for the torque monitor in EtherNet IP Class ID 2AH Object Default 0 Min 15 Max 15 F7 20 03F8 EtherNet IP Power Scaling Factor EN Power Scale All Modes Sets the scaling factor for the power mon...

Page 532: ...ZD7 Write PPO Write Values 0 to 2 disable the PZD7 Write Default 0 Min 0 Max FFFF F7 67 0787 PZD8 Write PZD8 Write All Modes Sets MEMOBUS Modbus address for PZD8 Write PPO Write Values 0 to 2 disable the PZD8 Write Default 0 Min 0 Max FFFF F7 68 0788 PZD9 Write PZD9 Write All Modes Sets MEMOBUS Modbus address for PZD9 Write PPO Write Values 0 to 2 disable the PZD9 Write Default 0 Min 0 Max FFFF F7...

Page 533: ...ZD8 Read PZD8 Read All Modes Sets MEMOBUS Modbus address for PZD8 Read PPO Read Values 0 to 2 disable the PZD8 Read Default 0 Min 0 Max FFFF F7 78 0792 PZD9 Read PZD9 Read All Modes Sets MEMOBUS Modbus address for PZD9 Read PPO Read Values 0 to 2 disable the PZD9 Read Default 0 Min 0 Max FFFF F7 79 0793 PZD10 Read PZD10 Read All Modes Sets MEMOBUS Modbus address for PZD10 Read PPO Read Values 0 to...

Page 534: ...r descriptions of setting values Note Set unused terminals to F Default 3 0 1 Min 0 Max 9F 277 H1 06 0403 Multi Function Digital Input Terminal S6 Function Selection Term S6 Func Sel All Modes Assigns a function to the multi function digital inputs Refer to pages 534 to 539 for descriptions of setting values Note Set unused terminals to F Default 4 3 1 Min 0 Max 9F 277 H1 07 0404 Multi Function Di...

Page 535: ... BaseBlk N O All Modes Closed No drive output 279 9 Baseblock command N C Ext BaseBlk N C All Modes Open No drive output 279 A Accel decel ramp hold Acc Dec RampHold All Modes Open Accel decel is not held Closed The drive pauses during acceleration or deceleration and maintains the output frequency 279 B Drive overheat alarm oH2 OH2 Alarm Signal All Modes Closed Closes when an oH2 alarm occurs 279...

Page 536: ...M CLV V f V f w PG OLV CLV Open Motor 1 E1 oo E2 oo Closed Motor 2 E3 oo E4 oo 282 17 Fast Stop N C Fast Stop N C All Modes Open Decelerates to stop at the Fast Stop time set to C1 09 281 18 Timer function input Timer function All Modes Triggers the timer set up by parameters b4 01 and b4 02 Must be set in conjunction with the timer function output H2 oo 12 282 19 PID disable PID Disable All Modes...

Page 537: ...ly continue running 2F N C During run alarm only continue running 283 30 PID integral reset PID Intgrl Reset All Modes Closed Resets the PID control integral value 284 31 PID integral hold PID Intgrl Hold All Modes Open Performs integral operation Closed Maintains the current PID control integral value 284 32 Multi Step Speed Reference 4 Multi Step Ref 4 All Modes Used in combination with input te...

Page 538: ...eld Weak V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG Closed The drive performs Field Weakening control as set for d6 01 and d6 02 285 67 Communications test mode Comm Test Mode All Modes Tests the MEMOBUS Modbus RS 422 RS 485 interface Displays PASS if the test completes successfully 285 6A Drive enabled Drive Enable All Modes Open Drive disabled If this input is opened during run the ...

Page 539: ...2 287 H2 06 0437 Power Consumption Output Unit Selection Pwr Mon Unit Sel All Modes Sets the units for the output signal when Power Consumption Pulse Output or Regenerated Power Pulse Output are selected as the digital output H2 01 H2 02 or H2 03 39 or 3A 0 0 1 kWh units 1 1 1 kWh units 2 10 kWh units 3 100 kWh units 4 1000 kWh units Default 1 Range 0 to 4 297 H2 07 0B3A MEMOBUS Register 1 Address...

Page 540: ...r Fdv Power Supply Frequency Fault 291 8 During baseblock N O BaseBlk 1 All Modes Closed Drive has entered the baseblock state no output voltage 291 9 Frequency reference source Ref Source All Modes Open External Reference 1 or 2 supplies the frequency reference set in b1 01 or b1 15 Closed Digital operator supplies the frequency reference 291 A Run command source Run Cmd Source All Modes Open Ext...

Page 541: ...l input H1 oo 16 295 1D During regeneration Regenerating V f OLV PM V f w PG AOLV PM OLV CLV PM CLV Closed Motor is regenerating energy into the drive 295 1E Restart enabled Dur Flt Restart All Modes Closed An automatic restart is performed 295 1F Motor overload alarm oL1 Overload OL1 All Modes Closed oL1 is at 90 of its trip point or greater An oH3 situation also triggers this alarm 295 20 Drive ...

Page 542: ... 4D oH Pre alarm time limit OH Pre Alarm All Modes Closed oH pre alarm time limit has passed 297 60 Internal cooling fan alarm Fan Alrm Det All Modes Closed Internal cooling fan alarm 297 61 Rotor position detection completed RotPosDetCmpIt V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM CLV PM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM CLV PM Closed Drive has successfully detected the ...

Page 543: ...ion Term A2 Level All Modes 0 0 to 10 V 1 10 to 10 V 2 4 to 20 mA 3 0 to 20 mA Note Use DIP switch S1 to set input terminal A2 for a current or a voltage input signal Default 2 Range 0 to 3 300 H3 10 0418 Terminal A2 Function Selection Term A2 FuncSel All Modes Sets the function of terminal A2 Default 0 Range 0 to 32 300 H3 11 0419 Terminal A2 Gain Setting Terminal A2 Gain All Modes Sets the level...

Page 544: ...rated voltage 302 5 Accel decel time gain Acc DecTime Gain All Modes 10 V 100 302 6 DC Injection Braking current DC Brake Current V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV 10 V Drive rated current 302 7 Torque detection level Torque Det Level All Modes 10 V Drive rated current V f V f w PG 10 V Motor rated torque OLV CLV OLV PM AOLV PM CLV PM 302 8 Stall Prevention level during r...

Page 545: ...og Outputs No Addr Hex Name LCD Display Description Values Page H4 01 041D Multi Function Analog Output Terminal FM Monitor Selection Term FM FuncSel All Modes Selects the data to be output through multi function analog output terminal FM Set the desired monitor parameter to the digits available in Uo oo For example enter 103 for U1 03 Default 102 Range 000 to 999 304 H4 02 041E Multi Function Ana...

Page 546: ...ity All Modes 0 No parity 1 Even parity 2 Odd parity Note Cycle power for the setting to take effect Default 0 Range 0 to 2 617 H5 04 0428 Stopping Method after Communication Error CE Serial Fault Sel 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only All Modes 0 Ramp to stop 1 Coast to stop 2 Fast Stop 3 Alarm only Default 3 Range 0 to 3 617 H5 05 0429 Communication Fault Detection Selection...

Page 547: ...l RP Function Selection Term RP Func Sel 0 Frequency Ref 1 PID Feedback 2 PID Set Point 3 PG Feedback All Modes 0 Frequency reference 1 PID feedback value 2 PID setpoint value 3 V f Control with Simple PG feedback possible only when using motor 1 in V f Control Default 0 Range 0 to 3 306 H6 02 042D Pulse Train Input Scaling Term RP Scaling All Modes Sets the terminal RP input signal frequency that...

Page 548: ...equency MP Lower Limit All Modes Sets the minimum frequency for the pulse train input to be detected Enabled when H6 01 0 1 or 2 Default 0 5 Hz Min 0 1 Max 1000 0 307 B 9 H Parameters Multi Function Terminals 548 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 549: ...3 will flash Default 3 Range 0 to 3 313 L1 04 0483 Motor Overheat Fault Operation Selection PTC input Mtr OH Fault Sel 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop All Modes Sets stopping method when the motor temperature analog input H3 02 H3 10 or H3 06 E exceeds the oH4 fault level 0 Ramp to stop 1 Coast to stop 2 Fast Stop decelerate to stop using the deceleration time in C1 09 Default 1 Range 0...

Page 550: ...nput Power Frequency Fault Detection Gain FDV Detect Gain All Modes Set the gain to use to detect power supply frequency fault Fdv Default 1 0 Min 0 1 Max 2 0 315 L2 21 04D5 Low Input Voltage Detection Level AVV Detect evel All Modes Set the level at which to detect a low input voltage Default 150 V Min 100 V 3 Max 230 V 3 315 L2 27 04F7 Power Supply Frequency Fault Detection Width FDV Detect Widt...

Page 551: ... f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG OLV Used when L3 04 1 or 6 100 is equal to the drive rated current Default 1 Min 80 Max 200 1 317 L3 22 04F9 Deceleration Time at Stall Prevention during Acceleration PM Acc Stall P T V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM Sets the deceleration time used for Stall Prevention during accel...

Page 552: ... 01 0499 Speed Agree Detection Level Spd Agree Level All Modes L4 01 sets the frequency detection level for digital output functions H2 oo 2 3 4 5 Default 0 0 Hz Min 0 0 Max 400 0 320 L4 02 049A Speed Agree Detection Width Spd Agree Width All Modes L4 02 sets the hysteresis or allowable margin for speed detection Default 1 Min 0 0 Max 20 0 320 L4 03 049B Speed Agree Detection Level Spd Agree Lvl A...

Page 553: ...tection Selection 1 Torq Det 1 Sel 0 Disabled 1 OL Alm at SpdAgr 2 OL Alm dur RUN 3 OL Flt at SpdAgr 4 OL Flt dur RUN 5 UL Alm at SpdAgr 6 UL Alm dur RUN 7 UL Flt at SpdAgr 8 UL Flt dur RUN All Modes 0 Disabled 1 oL3 detection only active during speed agree operation continues after detection 2 oL3 detection always active during run operation continues after detection 3 oL3 detection only active d...

Page 554: ... an overtorque or undertorque in a certain speed range as a result of machine fatigue It is triggered by a specified operation time and uses the oL3 UL3 detection settings L6 01 L6 02 and L6 03 0 Mechanical Weakening Detection disabled 1 Continue running alarm only Detected when the speed signed is greater than L6 09 2 Continue running alarm only Detected when the speed not signed is greater than ...

Page 555: ...imit Process at Start TLim DlyTime Sel 0 Disabled 1 Enabled V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM OLV CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM OLV CLV PM CLV 0 Disabled 1 Enabled Default 1 Range 0 1 327 u L8 Drive Protection No Addr Hex Name LCD Display Description Values Page L8 02 04AE Overheat Alarm Level OH Pre Alarm Lvl All Modes An overheat alarm occurs when...

Page 556: ... motor rated current Overcurrent is detected using the lower value between the overcurrent level of the drive or the value set to L8 27 Default 300 0 Min 0 0 Max 400 0 331 L8 29 04DF Current Unbalance Detection LF2 LF2 Flt Det Sel 0 Disabled 2 Current Det Type V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM 0 Disable...

Page 557: ...eters A1 02 Control Method Selection and o2 04 Drive Model Selection 4 Default setting is determined by parameter A1 02 Control Method Selection u L9 Drive Protection 2 No Addr Hex Name LCD Display Description Values Page L9 03 0819 Carrier Frequency Reduction Level Selection Fc ReductLvl Sel 0 Disabled 1 Enabled V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG OLV CLV PM CLV V f OLV...

Page 558: ... need to change this parameter from the default value Default 2 00 Min 0 00 Max 10 00 334 n1 10 0BAE 2 Suppression Frequency Suppress Frq OLV PM OLV PM There is normally no need to change this parameter from the default value Default 10 0 Hz Min 5 0 Max 100 0 335 n1 11 0BAF 2 Suppression Auxiliary Frequency Suppress Sub Frq OLV PM OLV PM There is normally no need to change this parameter from the ...

Page 559: ... s 337 n5 03 05B2 Feed Forward Control Gain Feedfoward Gain V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM CLV PM CLV Sets the ratio between motor and load inertia Lower this setting if overshoot occurs at the end of acceleration Default 1 00 Min 0 00 Max 100 00 338 1 Default setting is determined by parameter E5 01 Motor Code Selection 2 Default setting is determined by parameters C6 01 Drive...

Page 560: ...Max 10 000 339 n8 21 0554 Motor Ke Gain Back EMF Gain V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM Sets the gain for estimating the speed There is normally no need to change this parameter from the default value Default 0 90 Min 0 80 Max 1 00 339 n8 35 562 Initial Rotor Position Detection Selection Init Pole EstSel 0 Pull In Method 1 Harm In...

Page 561: ...ant PM V Error CompT V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM Adjusts the value when hunting occurs at low speed If hunting occurs with sudden load changes increase n8 54 in increments of 0 1 Reduce this setting if oscillation occurs at start Default 1 00 s Min 0 00 Max 10 00 341 n8 55 056E Load Inertia PMLoad wk2 Ratio 0 Less than 1 10 1 ...

Page 562: ...o be used for estimating the speed 0 Conventional method 1 1000 series method There is normally no need to change this parameter from the default value Default 1 Range 0 1 343 n8 84 02D3 Initial Polarity Estimation Timeout Current Polarity Det Curr V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM V f OLV PM Sets the c...

Page 563: ... 04 E4 04 or E5 04 3 User selected units set by o1 10 and o1 11 Default 1 Range 0 to 3 344 o1 04 0503 V f Pattern Display Unit V f Ptrn Unit 0 Hertz 1 RPM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM CLV PM CLV 0 Hz 1 r min Default 1 Range 0 1 345 o1 05 0504 LCD Contrast Control LCD Contrast All Modes Sets the contrast of the LCD operator Default 3 Min 0 Max 5 345 o1 10 0520 User Set Display...

Page 564: ...PwrUp 0 Forward 1 Reverse All Modes 0 Forward 1 Reverse This parameter requires assigning drive operation to the digital operator Default 0 Range 0 1 347 o2 09 050D Factory use o2 19 061F Selection of Parameter Write during Uv ParameterSet Sel 0 Disabled 1 Enabled All Modes Selects whether parameter settings can be changed during a control circuit undervoltage condition To be used with 24 V Power ...

Page 565: ... relay See U4 06 to check when the bypass relay may need to be replaced Default 0 Min 0 Max 150 349 o4 11 0510 U2 U3 Initialization Fault Data Init 0 Disabled 1 Enabled All Modes 0 U2 oo and U3 oo monitor data is not reset when the drive is initialized using A1 03 1 U2 oo and U3 oo monitor data is reset when the drive is initialized using A1 03 Parameter is automatically reset to 0 Default 0 Range...

Page 566: ...lp in the DWEZ software 349 u r DriveWorksEZ Connection Parameters No Addr Hex Name Description Values Page r1 01 to r1 40 1840 to 1867 DriveWorksEZ Connection Parameters 1 to 20 upper lower All Modes DriveWorksEZ Connection Parameters 1 to 20 upper lower Default 0 Min 0 Max FFFF 350 B 13 DriveWorksEZ Parameters 566 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 567: ...ax 650 00 kW 165 T1 03 0703 Motor Rated Voltage Rated Voltage V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OLV CLV Sets the motor rated voltage as specified on the motor nameplate Default 200 0 V 4 Min 0 0 Max 255 0 4 165 T1 04 0704 Motor Rated Current Rated Current V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG OL...

Page 568: ...0 Hz 166 T1 11 070B Motor Iron Loss Mtr Iron Loss W V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f V f w PG Sets the iron loss for determining the Energy Saving coefficient The value is set to E2 10 motor iron loss set when the power is cycled If T1 02 is changed a default value appropriate for the motor capacity that was entered will appear Default 14 W 6 Min 0 Max 65535 166 1 The availability of...

Page 569: ... motor test report Default 3 Min 0000 Max FFFF 167 T2 03 0752 PM Motor Type PM Motor Type 0 IPM motor 1 SPM motor V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM 0 IPM motor 1 SPM motor Default 1 Range 0 1 167 T2 04 0730 PM Motor Rated Power Mtr Rated Power V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w ...

Page 570: ...ge Constant Ke Induct Volt Coef V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM Enter the induced voltage coefficient for the PM motor as indicated on the motor nameplate Default 6 Min 0 0 Max 2000 0 168 T2 15 0756 Pull In Current Level for PM Motor Tuning Pull In I Lvl V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f ...

Page 571: ...1 Max 10 0 169 T3 03 0762 Motor Inertia Motor Inertia V f OLV PM V f w PG AOLV PM OLV CLV PM CLV Sets the motor inertia Default setting is the inertia of a Yaskawa motor Default 2 3 Min 0 0001 kgm2 Max 600 00 kgm2 169 T3 04 0763 1 ASR Response Frequency System Resp Freq V f OLV PM V f w PG AOLV PM OLV CLV PM CLV Sets the response frequency of the mechanical system connected to the motor Oscillatio...

Page 572: ...ck Display units are determined by o1 03 10 V Max frequency 10 to 10 V 0 01 Hz U1 06 0045 Output Voltage Reference Output Voltage All Modes Displays the output voltage 10 V 200 Vrms 3 0 1 Vac U1 07 0046 Control Circuit Voltage DC Bus Voltage All Modes Displays the control circuit voltage 10 V 400 V 3 1 Vdc U1 08 0047 Output Power Output kWatts All Modes Displays the output power this value is calc...

Page 573: ...10 to 10 V 0 1 U1 15 0050 Terminal A3 Input Level Term A3 Level All Modes Displays the signal level to analog input terminal A3 10 V 100 10 to 10 V 0 1 U1 16 0053 Output Frequency after Soft Starter SFS Output All Modes Displays output frequency with ramp time and S curves Units determined by o1 03 10 V Max frequency 10 to 10 V 0 01 Hz U1 17 0058 DI A3 Input Status DI Opt Status All Modes Displays...

Page 574: ...pleted 1 Reset Bit 2 Rated frequency detection 0 Not completed 1 Completed Bit 3 Phase order detection 0 Not completed 1 Completed Bit 4 Power supply established 0 Not completed 1 Completed Bit 5 Fdv detection 0 Not detected 1 Detected Bit 6 PF detection 0 Not detected 1 Detected Bit 7 Reserved No signal output available 1 Display is in the following units 2o0028 2o0042 and 4o0011 to 4o0027 0 01 A...

Page 575: ...vious fault Displayed as in U1 11 No signal output available U2 13 008C Drive Operation Status at Previous Fault Inverter Status All Modes Displays the operation status of the drive at the previous fault Displayed as in U1 12 No signal output available U2 14 008D Cumulative Operation Time at Previous Fault Elapsed time All Modes Displays the cumulative operation time at the previous fault No signa...

Page 576: ...play Description Analog Output Level Unit U3 01 to U3 04 0090 to 0093 0800 to 0803 1st to 4th Most Recent Fault Fault Message o All Modes Displays the first to the fourth most recent faults No signal output available U3 05 to U3 10 0804 to 0809 5th to 10th Most Recent Fault Fault Message o All Modes Displays the fifth to the tenth most recent faults After ten faults data for the oldest fault is de...

Page 577: ...is monitor reaches 90 No signal output available 1 U4 05 007C Capacitor Maintenance Cap Life Mon All Modes Displays control circuit capacitor usage time as a percentage of their expected performance life Parameter o4 05 can be used to reset this monitor Replace the capacitor when this monitor reaches 90 No signal output available 1 U4 06 07D6 Soft Charge Bypass Relay Maintenance ChgCirc Life Mon A...

Page 578: ...us data 00 No limit status 01 Run command was left on when stopped in the PRG mode 02 Run command was left on when switching from LOCAL to REMOTE operation 03 Waiting for soft charge bypass contactor after power up Uv or Uv1 flashes after 10 s 04 Waiting for Run command prohibited time period to end 05 Fast Stop digital input digital operator 06 b1 17 Run command given at power up 07 During basebl...

Page 579: ...V PM CLV PM V f OLV PM Displays the energy saving coefficient Ki value No signal output available 0 01 U5 22 0873 Automatically Calculated Energy Saving Coefficient Kt Value Kt Auto Cal Val V f OLV PM V f w PG AOLV PM OLV CLV PM CLV V f OLV PM V f w PG AOLV PM OLV CLV PM CLV OLV PM AOLV PM CLV PM OLV PM AOLV PM CLV PM V f OLV PM Displays the energy saving coefficient Kt value No signal output avai...

Page 580: ...imation observer FluxPosition Est V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM V f OLV PM V f w PG AOLV PM OLV CLV PM CLV AOLV PM Monitors the value of the flux position estimation 10 V 180 deg 10 V 180 deg 10 to 10 V 0 1 deg U6 18 07CD Speed Detection PG1 Counter PG1 CounterValue All Modes Monitors the number of pulses for speed detection PG1 10 V 65536 1 pulse U6 19 07E5 Speed Detection PG...

Page 581: ...Unit U8 01 to U8 10 1950 to 1959 DriveWorksEZ Custom Monitor 1 to 10 All Modes DriveWorksEZ Custom Monitor 1 to 10 10 V 100 0 01 U8 11 to U8 13 195A to 195C DriveWorksEZ Version Control Monitor 1 to 3 All Modes DriveWorksEZ Version Control Monitor 1 to 3 No signal output available u U9 Power Monitors No Addr Hex Name LCD Display Description Analog Output Level Unit U9 01 0820 Electric Power GWh GW...

Page 582: ... o4 19 and U9 07 to U9 10 are U9 01 to U9 03 x o4 19 No signal output available U9 11 to U9 14 082A to 082D Regenerative Power Rates 1 to 4 Produced o All Modes These parameters show the regenerative power rate in Power Unit Price o4 19 that is calculated from the total electrical power consumptions in U9 04 to U9 06 U9 14 Digit 1 to digit 3 U9 13 Digit 4 to digit 6 U9 12 Digit 7 to digit 9 U9 11 ...

Page 583: ...0 20 0 20 0 20 C3 01 Slip Compensation Gain 0 0 to 2 5 0 1 0 0 1 0 1 0 C3 02 Slip Compensation Primary Delay Time 0 to 10000 1 ms 2000 200 C4 01 Torque Compensation Gain 0 00 to 2 50 0 01 1 00 1 00 1 00 C4 02 Torque Compensation Primary Delay Time 0 to 10000 1 ms 200 200 20 C5 01 ASR Proportional Gain 1 0 00 to 300 00 0 01 0 20 20 00 C5 02 ASR Integral Time 1 0 000 to 10 000 0 001 s 0 200 0 500 C5...

Page 584: ...ined by the drive model o2 04 2o0028 to 2o0248 o2 04 6A to 75 4o0011 to 4o0414 o2 04 95 to AA 1 4o0477 to 4o0930 o2 04 AC to B0 3 7 Default setting value is determined by the drive software version PRG 1016 and earlier 0 PRG 1017 and later 1 Table B 4 A1 02 Motor 1 Control Mode Dependent Parameters and Default Values No Name Setting Range Resolution Control Modes A1 02 OLV PM 5 AOLV PM 6 CLV PM 7 ...

Page 585: ...ime 0 0 to 2 0 0 1 s 0 0 0 0 L1 01 Motor Overload Protection Selection 0 to 6 4 4 5 L3 36 Vibration Suppression Gain during Acceleration with Current Limit 0 0 to 100 0 L3 41 Vibration Suppression Gain during Deceleration with Current Limit 0 0 to 100 0 L4 01 Speed Agree Detection Level 0 0 to 400 0 Hz 2 0 1 0 0 Hz 0 0 0 0 L4 02 Speed Agree Detection Width 0 0 to 20 0 0 1 Hz 2 0 Hz 4 0 1 4 0 1 L4 ...

Page 586: ...1 7 1 7 1 E3 04 Motor 2 Maximum Output Frequency 40 0 to 400 0 0 1 Hz 60 0 60 0 60 0 60 0 E3 05 Motor 2 Maximum Output Voltage 2 0 0 to 255 0 0 1 V 200 0 200 0 200 0 200 0 E3 06 Motor 2 Base Frequency 0 0 to 400 0 0 1 Hz 60 0 60 0 60 0 60 0 E3 07 Motor 2 Mid Output Frequency 0 0 to 400 0 0 1 Hz 3 0 3 0 3 0 0 0 E3 08 Motor 2 Mid Output Frequency Voltage 2 0 0 to 255 0 0 1 V 15 0 15 0 11 0 0 0 E3 09...

Page 587: ...E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 60 0 E1 07 Hz 2 5 3 0 3 0 3 0 25 0 25 0 30 0 30 0 2 5 2 5 3 0 3 0 3 0 3 0 3 0 3 0 3 0 E1 08 2 V 14 0 14 0 14 0 14 0 35 0 50 0 35 0 50 0 18 0 23 0 18 0 23 0 14 0 14 0 14 0 16 1 12 7 E1 09 Hz 1 3 1 5 1 5 1 5 1 3 1 3 1 5 1 5 1 3 1 3 1 5 1 5 1 5 1 5 1 5 1 5 0 5 E1 10 2 V 7 0 7 0 7 0 7 0 6 0 7 0 6 0 7 0 9 0 11 0 9 ...

Page 588: ...otors Hex 120A 120A 120B 120B 120D 120D 120E 120E L2 02 Momentary Power Loss Ride Thru Time s 0 7 0 8 0 8 0 9 0 9 1 1 1 L2 03 Momentary Power Loss Minimum Baseblock Time s 0 3 0 3 0 3 0 3 0 3 0 6 0 6 0 6 L2 04 Momentary Power Loss Voltage Recovery Time s 150 150 150 150 150 150 150 150 L2 21 Low Input Voltage Detection Level V 150 150 150 150 150 150 150 150 L8 02 Overheat Alarm Level C 130 130 13...

Page 589: ...192 2o0248 C6 01 Drive Duty Selection HD ND HD ND o2 04 Drive Model Selection Hex 74 75 E2 11 E4 11 Motor Rated Output kW HP 45 60 55 75 55 75 75 100 b3 04 V f Gain during Speed Search 80 80 80 80 b3 06 Output Current 1 during Speed Search 0 5 0 5 0 5 0 7 b3 08 Current Control Gain during Speed Search Speed Estimation Type 0 5 0 5 0 5 0 5 b8 03 Energy Saving Control Filter Time Constant s 0 50 2 0...

Page 590: ...ow Input Voltage Detection Level V 300 300 300 300 300 300 300 300 L8 02 Overheat Alarm Level C 130 130 130 130 130 130 130 130 L8 35 Installation Method Selection 0 0 0 0 0 0 0 0 L8 38 Carrier Frequency Reduction Selection 1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 10 10 10 10 n5 02 Motor Acceleration Time s 0 145 0 154 0 154 0 168 0 168 0 175 0 175 0 265 Table B 13 400...

Page 591: ...Search Speed Estimation Type 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 8 b8 03 Energy Saving Control Filter Time Constant s 0 50 0 50 0 50 0 50 0 50 2 00 2 00 2 00 b8 04 Energy Saving Coefficient Value 92 54 76 32 76 32 71 56 71 56 67 2 67 2 46 2 C5 17 C5 37 Motor Inertia kgm2 0 220 0 273 0 273 0 333 0 333 0 490 0 490 0 900 C6 02 Carrier Frequency Selection 1 1 1 1 1 1 1 1 E2 01 E4 01 Motor Rated Current A 52...

Page 592: ...w Input Voltage Detection Level V 300 300 300 300 300 300 300 300 L8 02 Overheat Alarm Level C 130 130 130 130 130 130 130 130 L8 35 Installation Method Selection 0 0 0 0 0 0 0 0 L8 38 Carrier Frequency Reduction Selection 1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 30 30 30 30 30 30 30 30 n5 02 Motor Acceleration Time s 0 533 0 592 0 592 0 646 0 646 0 673 0 673 0 777 Table B 16 400 ...

Page 593: ...urrent 1 during Speed Search 0 7 0 7 0 7 0 7 0 7 0 7 b3 08 Current Control Gain during Speed Search Speed Estimation Type 0 8 0 8 0 8 0 8 0 8 0 8 b8 03 Energy Saving Control Filter Time Constant s 2 2 2 2 2 2 b8 04 Energy Saving Coefficient Value 21 76 23 84 23 84 21 4 21 4 20 26 C5 17 C5 37 Motor Inertia kgm2 11 12 12 13 13 14 C6 02 Carrier Frequency Selection 0 0 0 0 0 0 E2 01 E4 01 Motor Rated ...

Page 594: ...200 0 E1 06 Base Frequency Hz 120 120 120 120 120 E1 09 Minimum Output Frequency Hz 6 6 6 6 6 C5 17 Motor Inertia kgm2 0 0007 0 0014 0 0021 0 0032 0 0046 n5 02 Motor Acceleration Time s 0 064 0 066 0 049 0 051 0 044 Table B 19 200 V 3600 r min Type Yaskawa SMRA Series SPM Motor Settings No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 0103 0105 0106 0108 Voltage Class V 200 2...

Page 595: ... Maximum Voltage V 190 0 190 0 190 0 190 0 190 0 190 0 190 0 190 0 E1 06 Base Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 09 Minimum Output Frequency Hz 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 C5 17 Motor Inertia kgm2 0 0011 0 0017 0 0023 0 0043 0 0083 0 014 0 017 0 027 n5 02 Motor Acceleration Time s 0 092 0 076 0 052 0 066 0 075 0 083 0 077 0 084 Table B 21 200 V 1750 r min Type Yaskawa SSR1...

Page 596: ...nductance Lq for PM Motors mH 197 50 119 56 81 71 54 00 37 70 26 80 23 46 15 60 E5 09 Motor Induction Voltage Constant 1 Ke for PM Motors mVs rad 392 6 440 6 478 3 466 3 478 8 478 1 520 0 481 5 E5 24 Motor Induction Voltage Constant 2 Ke for PM Motors mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 05 Maximum Voltage V 380 0 380...

Page 597: ... 6 6 6 6 6 6 6 E5 05 Motor Stator Resistance r1 for PM Motors Ω 0 019 0 017 0 012 0 008 3 190 1 940 1 206 0 665 E5 06 Motor d Axis Inductance Ld for PM Motors mH 1 54 1 44 1 21 0 97 32 15 26 12 14 72 12 27 E5 07 Motor q Axis Inductance Lq for PM Motors mH 2 06 2 21 1 46 1 28 41 74 34 30 20 15 14 77 E5 09 Motor Induction Voltage Constant 1 Ke for PM Motors mVs rad 524 1 583 7 563 6 601 2 264 3 269 ...

Page 598: ... 45 00 55 00 0 4 0 75 1 5 2 2 3 7 E5 03 Motor Rated Current for PM Motors A 126 0 153 1 186 5 0 94 1 56 2 81 4 27 6 98 E5 04 Number of Motor Poles for PM Motors 6 6 6 6 6 6 6 6 E5 05 Motor Stator Resistance r1 for PM Motors Ω 0 023 0 015 0 012 12 760 7 421 4 825 2 656 1 353 E5 06 Motor d Axis Inductance Ld for PM Motors mH 1 48 1 04 0 87 128 60 85 11 58 87 46 42 31 73 E5 07 Motor q Axis Inductance...

Page 599: ...otors 1344 1345 1346 1347 1348 1349 1402 1403 Voltage Class V 400 400 400 400 400 400 200 200 Rated Power kW 45 55 75 90 110 132 0 4 0 75 Rated Speed r min 1450 1450 1450 1450 1450 1450 1150 1150 E5 02 Motor Rated Power for PM Motors kW 45 00 55 00 75 00 90 00 110 00 132 00 0 4 0 75 E5 03 Motor Rated Current for PM Motors A 76 4 96 1 124 0 153 1 186 5 226 0 1 88 3 02 E5 04 Number of Motor Poles fo...

Page 600: ...88 0 073 0 062 0 091 Table B 30 200 V 1150 r min Type Yaskawa SSR1 Series IPM Motor No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 1410 1412 1413 1414 1432 1433 1435 1436 Voltage Class V 200 200 200 200 400 400 400 400 Rated Power kW 22 00 30 00 37 00 45 00 0 4 0 75 1 5 2 2 Rated Speed r min 1150 1150 1150 1150 1150 1150 1150 1150 E5 02 Motor Rated Power for PM Motors kW 22...

Page 601: ...tor Inertia kgm2 0 0171 0 027 0 046 0 055 0 064 0 116 0 140 0 259 n5 02 Motor Acceleration Time s 0 067 0 072 0 088 0 073 0 062 0 091 0 092 0 125 Table B 32 400 V 1150 r min Type Yaskawa SSR1 Series IPM Motor No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 1443 1444 1445 1446 1447 1448 Voltage Class V 400 400 400 400 400 400 Rated Power kW 37 45 55 75 90 110 Rated Speed r mi...

Page 602: ...y Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 09 Minimum Output Frequency Hz 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 C5 17 Motor Inertia kgm2 0 0016 0 0022 0 0042 0 0081 0 0133 0 013 0 017 0 027 n5 02 Motor Acceleration Time s 0 134 0 099 0 094 0 124 0 121 0 081 0 075 0 082 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 9 3 6 4 10 0 9 9 9 7 8 4 11 5 13 1 Table B 34 200 V 1750 r mi...

Page 603: ... 24 97 28 70 17 25 17 25 E5 09 Motor Induction Voltage Constant 1 Ke for PM Motors mVs rad 416 5 399 4 438 5 475 5 463 7 485 8 470 4 513 4 E5 24 Motor Induction Voltage Constant 2 Ke for PM Motors mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 05 Maximum Voltage V 380 0 380 0 380 0 380 0 380 0 380 0 380 0 380 0 E1 06 Base Frequ...

Page 604: ...n 1750 1750 1750 1750 1750 1750 1750 1450 E5 02 Motor Rated Power for PM Motors kW 90 00 110 00 132 00 160 00 200 00 250 00 300 00 0 4 E5 03 Motor Rated Current for PM Motors A 153 1 184 4 229 2 269 8 346 9 421 9 520 8 1 77 E5 04 Number of Motor Poles for PM Motors 6 6 6 6 6 6 6 6 E5 05 Motor Stator Resistance r1 for PM Motors Ω 0 019 0 017 0 012 0 008 0 005 0 004 0 002 3 154 E5 06 Motor d Axis In...

Page 605: ...2 0 068 0 125 0 139 0 083 0 070 0 082 0 092 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 7 5 9 4 13 9 10 0 15 0 17 9 22 7 20 5 Table B 39 200 V 1450 r min Type Yaskawa SST4 Series IPM Motor No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 230E 230F 2310 2312 2313 2314 2315 2316 Voltage Class V 200 200 200 200 200 200 200 200 Rated Power kW 15 18 22 30...

Page 606: ...0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 E1 05 Maximum Voltage V 380 0 380 0 380 0 380 0 380 0 380 0 380 0 380 0 E1 06 Base Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 E1 09 Minimum Output Frequency Hz 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 C5 17 Motor Inertia kgm2 0 0016 0 0022 0 0081 0 0133 0 0133 0 017 0 027 0 044 n5 02 Motor Acceleration Time ...

Page 607: ...ctance Ld for PM Motors mH 2 20 1 34 1 23 0 92 0 84 0 61 E5 07 Motor q Axis Inductance Lq for PM Motors mH 3 23 2 16 1 67 1 30 1 25 0 89 E5 09 Motor Induction Voltage Constant 1 Ke for PM Motors mVs rad 708 0 637 8 677 0 661 7 687 1 655 9 E5 24 Motor Induction Voltage Constant 2 Ke for PM Motors mV r min 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 E1 05 ...

Page 608: ...er of Motor Poles for PM Motors 6 6 6 6 6 6 6 6 E5 05 Motor Stator Resistance r1 for PM Motors Ω 0 083 0 065 0 052 0 035 0 026 0 019 0 013 0 009 E5 06 Motor d Axis Inductance Ld for PM Motors mH 3 50 2 92 2 55 2 03 1 59 1 24 0 98 0 70 E5 07 Motor q Axis Inductance Lq for PM Motors mH 4 23 3 79 3 22 2 46 1 92 1 64 1 37 0 97 E5 09 Motor Induction Voltage Constant 1 Ke for PM Motors mVs rad 364 5 404...

Page 609: ...400 400 400 400 400 400 Rated Power kW 11 15 18 22 30 37 45 Rated Speed r min 1150 1150 1150 1150 1150 1150 1150 E5 02 Motor Rated Power for PM Motors kW 11 0 15 18 50 22 00 30 00 37 00 45 00 E5 03 Motor Rated Current for PM Motors A 19 5 27 7 32 7 39 2 51 8 63 0 76 6 E5 04 Number of Motor Poles for PM Motors 6 6 6 6 6 6 6 E5 05 Motor Stator Resistance r1 for PM Motors Ω 0 460 0 325 0 260 0 209 0 ...

Page 610: ...or q Axis Inductance Lq for PM Motors mH 5 39 3 90 3 23 2 46 2 08 1 88 1 51 E5 09 Motor Induction Voltage Constant 1 Ke for PM Motors mVs rad 853 8 829 6 835 6 833 4 848 6 889 1 915 0 E5 24 Motor Induction Voltage Constant 2 Ke for PM Motors mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 05 Maximum Voltage V 380 0 380 0 380 0 380 0 380 ...

Page 611: ...US SETUP PARAMETERS 617 C 5 DRIVE OPERATIONS BY MEMOBUS MODBUS 621 C 6 COMMUNICATIONS TIMING 622 C 7 MESSAGE FORMAT 623 C 8 MESSAGE EXAMPLES 625 C 9 MEMOBUS MODBUS DATA TABLE 627 C 10 ENTER COMMAND 643 C 11 COMMUNICATION ERRORS 644 C 12 SELF DIAGNOSTICS 645 Appendix C YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 611 ...

Page 612: ...m the master and responded to by the slaves The master communicates with the specified slave drive The address or node for each slave must be set prior so the master can communicate with the slave at that address A slave that receives a command from the master will perform the specified function and send a response back to the master Master PLC or other Slave Drive Figure C 1 Connecting Multiple D...

Page 613: ... synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixed Protocol MEMOBUS Modbus using RTU mode only Max Number of Slaves 31 drives RS 485 C 2 Communication Specifications YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 613 C ME...

Page 614: ...er wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with noise When using RS 485 communications connect S to R and S to R as shown in the diagram below 2 Check or set the termination resistor selection at all slaves Use the description in Network Termination on page 616 for slaves that are U1000 drives 3 Switch the power on ...

Page 615: ...ical interference Drive Drive Drive S2 S2 S2 S S R R IG S S R R IG S S R R IG OFF OFF ON R R S S IG Controller Figure C 3 RS 485 Interface Note 1 Set DIP switch S2 to the ON position on the drive located at the end of the network Set DIP switch S2 to the OFF positions on all other slave devices 2 Set H5 07 to 1 when using the RS 485 interface C 3 Connecting to a Network YASKAWA ELECTRIC SIEP C7106...

Page 616: ...hen using the RS 422 interface in a point to point circuit u Network Termination The two ends of the MEMOBUS Modbus network line have to be terminated The drive has a built in termination resistor that can be enabled or disabled using DIP switch S2 If a drive is located at the end of a network line enable the termination resistor by setting DIP switch S2 to the ON position Disable the termination ...

Page 617: ...Modbus communications speed Note Cycle the power after changing this parameter to enable the new setting No Name Setting Range Default H5 02 Communication Speed Selection 0 to 8 3 Setting 0 1200 bps Setting 1 2400 bps Setting 2 4800 bps Setting 3 9600 bps Setting 4 19200 bps Setting 5 38400 bps Setting 6 57600 bps Setting 7 76800 bps Setting 8 115200 bps n H5 03 Communication Parity Selection Sets...

Page 618: ...ommand message PLC Drive PLC Drive Drive PLC Time 24 bit length H5 06 setting Figure C 5 Drive Transmit Wait Time Setting n H5 07 RTS Control Selection Enables or disables RTS control Note Cycle power for the setting to take effect No Name Setting Range Default H5 07 RTS Control Selection 0 or 1 1 Setting 0 Disabled RTS is always on Use this setting with point to point RS 422 communications Settin...

Page 619: ...Setting 0 0 1 V units Setting 1 1 V units C 4 MEMOBUS Modbus Setup Parameters YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 619 C MEMOBUS Modbus Communications ...

Page 620: ...in the forward direction Setting bit 1 will start and stop the drive in reverse Setting 1 Run Stop FWD REV Setting bit 0 of MEMOBUS Modbus register 0001H will start and stop the drive Setting bit 1 changes the direction n H5 17 Operation Selection when Unable to Write into EEPROM Selects the operation to be carried out when attempting to write data into EEPROM by MEMOBUS Modbus communications but ...

Page 621: ...ameters in Table C 2 accordingly to start and stop the drive or set the frequency reference using MEMOBUS Modbus communications Table C 2 Setting Parameters for Drive Control from MEMOBUS Modbus Reference Source Parameter Name Required Setting External Reference 1 b1 01 Frequency Reference Selection 1 2 b1 02 Run Command Selection 1 2 External Reference 2 b1 15 Frequency Reference Selection 2 2 b1...

Page 622: ...ding on the number of parameters that were changed 1 4 Enter with storage to drive EEPROM after initialization 5 s 1 If the drive receives command type 1 data during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3 during that time either a communication error will result or the command will be ignored Set a timer in the master to chec...

Page 623: ...ters must also always have a length of two bytes Register data read out from the drive will always consist of two bytes u Error Check The drive uses a CRC 16 cyclic redundancy check checksum method for checking data validity Use the procedure described below when calculating the CRC 16 checksum for command data or when verifying response data n Command Data When the drive receives data it calculat...

Page 624: ...111 1111 0 Shift 4 0011 0100 0001 0011 1 Shift 4 0011 0011 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1001 0100 0001 0010 XOR result 1001 0011 1111 1110 Shift 5 0100 1010 0000 1001 0 Shift 5 0100 1001 1111 1111 0 Shift 6 0010 0101 0000 0100 1 Shift 6 0010 0100 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1000 010...

Page 625: ... 00H CRC 16 Upper 45H Lower 00H Lower F0H Next storage register Upper 00H Lower 00H Next storage register Upper 01H Lower F4H CRC 16 Upper AFH Lower 82H u Loopback Test Function code 08H performs a loopback test that returns a response message with exactly the same content as the command message The response message can be used to check communications between the master and slave User defined test...

Page 626: ... command may be necessary to activate or save the data depending on the setting of H5 11 Refer to H5 11 Communications Enter Function Selection on page 620 and Refer to Enter Command on page 643 for detailed descriptions Command Message Response Message normal Response Message fault Slave Address 01H Slave Address 01H Slave Address 01H Function Code 10H Function Code 10H Function Code 90H Starting...

Page 627: ...nput 3 bit 7 Multi Function Input 4 bit 8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B Multi Function Input 8 bit C to F Reserved 0002H Frequency Reference Units are determined by parameter o1 03 0003H Output voltage gain Unit 0 1 Range 20 2 0 to 2000 200 0 Default when power on 1000 100 0 0004H Torque Reference Torque Limit 0 1 units signed Usable only if...

Page 628: ...n AO A3 Analog Output 1 10 V 4000 H 001CH Analog Monitor Option AO A3 Analog Output 2 10 V 4000 H 001DH Digital Output Option DO A3 Output Binary 001EH to 001FH Reserved u Monitor Data Monitor data can be read only Register No Contents 0020H Drive Status 1 bit 0 During Run bit 1 During Reverse bit 2 Drive Ready bit 3 Fault bit 4 Data Setting Error bit 5 Multi Function Contact Output 1 terminal M1 ...

Page 629: ...r Detection Fault SrC bit D Output Phase Loss LF bit E MEMOBUS Modbus Communication Error CE Option Communication Error bUS bit F External Digital Operator Connection Fault oPr 0022H Data Link Status bit 0 Writing data or switching motors bit 1 2 Reserved bit 3 Upper or lower limit error bit 4 Data conformity error bit 5 Writing to EEPROM bit 6 0 Write into EEPROM 1 Write in RAM only Note Enabled ...

Page 630: ... Closed bit 6 Terminal S7 Closed bit 7 Terminal S8 Closed bit 8 to bit F Reserved 002CH Drive Status 2 bit 0 During Run bit 1 Zero Speed bit 2 Speed Agree bit 3 User set Speed Agree bit 4 Frequency Detection 1 bit 5 Frequency Detection 2 bit 6 Drive Ready bit 7 During Undervoltage bit 8 During Baseblock bit 9 Frequency Reference from Operator Keypad bit A Run Command from Operator Keypad bit B Ove...

Page 631: ...ring Fault Reset Signal Input bit 4 During Speed Agree bit 5 Drive Ready bit 6 Alarm bit 7 Fault bit 8 During Operation Error oPEoo bit 9 During Momentary Power Loss bit A Motor 2 selected bit B Reserved bit E ComRef status NetRef status bit F ComCtrl status NetCtrl status 004CH to 007EH Used for monitors U1 oo U4 oo U5 oo and U6 oo Refer to U2 Fault Trace on page 574 and Refer to U3 Fault History...

Page 632: ...t starter U1 16 r min units 4 00B6H 0 01 units 00B7H Frequency Reference r min 4 00B8H 0 01 units 00B9H to 00BEH Reserved 00BFH Lists the last two digits of operation error code oPEoo 00C0H Fault Contents 3 bit 1 Control Circuit Undervoltage Fault Uv1 bit 2 Control Power Supply Undervoltage Fault Uv2 bit 3 Undervoltage 3 Soft Charge Bypass Circuit Fault Uv3 bit 4 Reserved bit 5 Ground Fault GF bit...

Page 633: ...US Modbus Communication Error CE bit 1 Option Communication Error bUS bit 2 3 Reserved bit 4 Control Fault CF bit 5 Zero Servo Fault SvE bit 6 Option Card External Fault EF0 bit 7 PID Feedback Loss FbL bit 8 Undertorque Detection 1 UL3 bit 9 Undertorque Detection 2 UL4 bit A to E Reserved bit F Hardware Fault includes oFx 00C3H Fault Contents 6 bit 0 Reserved bit 1 Z Pulse Fault dv1 bit 2 Z Pulse ...

Page 634: ...ved 00C8H Alarm Contents 2 bit 0 Control Circuit Undervoltage Uv bit 1 Control Circuit Overvoltage ov bit 2 Heatsink Overheat oH bit 3 Heatsink Overheat Warning oH2 bit 4 Overtorque Detection 1 oL3 bit 5 Overtorque Detection 2 oL4 bit 6 Forward Reverse Run Commands Input Error EF bit 7 Baseblock bb bit 8 External Fault 3 input terminal S3 EF3 bit 9 External Fault 4 input terminal S4 EF4 bit A Exte...

Page 635: ...dback FbH bit 9 Drive Disabled dnE bit A PG Disconnect PGo bit B to F Reserved 00CBH Alarm Contents 5 bit 0 MECHATROLINK Watchdog Timer Error E5 bit 1 Station Address Setting Error AEr bit 2 MECHATROLINK Comm Cycle Setting Error CyC bit 3 Current Alarm HCA bit 4 Cooling Fan Maintenance Time LT 1 bit 5 Maintenance Time LT 2 bit 6 Damping Resistor Overheat doH bit 7 SI S EEPROM Error EEP bit 8 Exter...

Page 636: ...t C Control Circuit Error CPF12 bit D Control Circuit Error CPF13 bit E Control Circuit Error CPF14 bit F Reserved 00D1H CPF Contents 2 bit 0 Control Circuit Error CPF16 bit 1 Control Circuit Error CPF17 bit 2 Control Circuit Error CPF18 bit 3 Control Circuit Error CPF19 bit 4 Control Circuit Error CPF20 bit 5 Control Circuit Error CPF21 bit 6 Control Circuit Error CPF22 bit 7 Control Circuit Erro...

Page 637: ...r oFA12 bit 3 Unit Receive Frame Error oFA13 bit 4 Unit Receive Abort Error oFA14 bit 5 Option Receive CRC Error oFA15 bit 6 Option Receive Frame Error oFA16 bit 7 Option Receive Abort Error oFA17 bit 8 to F Reserved 00DAH to 00DBH Reserved 00DBH oFA3o Contents CN5 A bit 0 Comm ID Error oFA30 bit 1 Model Code Error oFA31 bit 2 Sumcheck Error oFA32 bit 3 Comm option timeout waiting for response oFA...

Page 638: ...del Code Error oFb31 bit 2 Sumcheck Error oFb32 bit 3 Comm option timeout waiting for response oFb33 bit 4 MEMOBUS Timeout oFb34 bit 5 Unit timeout waiting for response oFb35 bit 6 CI Check Error oFb36 bit 7 Unit timeout waiting for response oFb37 bit 8 Control Command Selection Error oFb38 bit 9 Unit timeout waiting for response oFb39 bit A Control Response Selection 1 Error oFb40 bit B Unit time...

Page 639: ... F Reserved 00E5H to 00E9H Reserved 00EAH Fault contents 11 bit 0 to 6 Reserved bit 7 Damping Resistor Overheat doH bit 8 Snubber Discharge Resistor Overheat SoH bit 9 Internal Resistance Fault Srr bit A to D Reserved bit E Safety Circuit Fault SCF bit F Reserved 00EBH to 00FAH Reserved 00FBH Output Current 2 1 Parameter o1 03 Digital Operator Display Selection determines the units 2 Display is in...

Page 640: ...ut Terminal S5 EF5 0014H External Fault at Input Terminal S6 EF6 0015H External Fault at Input Terminal S7 EF7 0016H External Fault at Input Terminal S8 EF8 0017H Fan Fault FAn 0018H Overspeed oS 0019H Speed Deviation dEv 001AH PG Disconnect PGo 001CH Output Phase Loss LF 001DH Motor Overheat Alarm PTC input oH3 001EH Digital Operator Connection Fault oPr 001FH EEPROM Write Error Err 0020H Motor O...

Page 641: ...ion Mode Fault SLMOD oFA11 0113H Unit Receive CRC Error oFA12 0114H Unit Receive Frame Error oFA13 0115H Unit Receive Abort Error oFA14 0116H Option Receive CRC Error oFA15 0117H Option Receive Frame Error oFA16 0118H Option Receive Abort Error oFA17 0131H Comm ID Error oFA30 0132H Model Code Error oFA31 0133H Sumcheck Error oFA32 0134H Comm Option Timeout Waiting for Response oFA33 0135H MEMOBUS ...

Page 642: ...nal S4 EF4 000BH External Fault 5 input terminal S5 EF5 000CH External Fault 6 input terminal S6 EF6 000DH External Fault 7 input terminal S7 EF7 000EH External Fault 8 input terminal S8 EF8 000FH Fan Fault FAn 0010H Overspeed oS 0012H PG Disconnect PGo 0014H MEMOBUS Modbus Communication Error CE 0015H Option Communication Error bUS 0016H Serial Communication Transmission Error CALL 001AH Option C...

Page 643: ...r Command Types Register No Description 0900H Simultaneously writes data into the EEPROM non volatile memory of the drive and enables the data in RAM Parameter changes remain after cycling power 0910H Writes data in the RAM only Parameter changes are lost when the drive is shut off Note The EEPROM can only be written to 100 000 times so it is recommended to limit the number of times writing to the...

Page 644: ... write to read only data 23H Control Circuit Undervoltage Write Error During an undervoltage situation the master attempted to write to parameters that cannot be written to during undervoltage 24H Write Error During Parameter Process Master attempted writing to the drive while the unit was processing parameter data 25H Writing into EEPROM Disabled An attempt was made to write data into EEPROM by M...

Page 645: ...tion setting H1 06 and set it for the communications test mode H1 06 67 3 Turn off the power to the drive 4 With the power off wire the drive as shown in Figure C 7 connecting terminals R and S R and S and S6 and SN E G HC H1 H2 DM DM IG R R S S S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP V AC V A1 A2 A3 FM AM AC MP RP AC Figure C 7 Terminal Connections for Communication Self Diagnostics 5 Verify that termin...

Page 646: ...C 12 Self Diagnostics This Page Intentionally Blank 646 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 647: ...a for maintaining CE and UL standards D 1 SECTION SAFETY 648 D 2 EUROPEAN STANDARDS 650 D 3 UL AND CSA STANDARDS 656 D 4 CSA STANDARDS COMPLIANCE 671 D 5 SAFE DISABLE INPUT 672 Appendix D YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 647 ...

Page 648: ...ter shutting off the power wait for at least the amount of time specified on the drive before touching any components Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and service must be performed only by authorized personnel familiar installation adjustment and maintenance of drives Do not...

Page 649: ...r modification of the product made by the user This product must not be modified Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices Failure to comply could result in damage to the drive If a fuse is blown or a Ground Fault Circuit Interrupter GFCI is tripped check the wiring and the selection of the peripheral devices Contact you...

Page 650: ...ge Directive be sure to meet the following conditions when combining this drive with other devices n Area of Use Do not use drives in areas with pollution higher than degree 2 and overvoltage category 3 in accordance with IEC EN 60664 n Grounding The drive is designed to be used in T N grounded neutral point networks If installing the drive in other types of grounded systems contact your Yaskawa r...

Page 651: ...short as possible Figure D 2 Installation Method 4 Make sure the protective earthing conductor complies with technical standards and local safety regulations WARNING Electrical Shock Hazard Because the leakage current exceeds 3 5 mA in models 4o0302 and larger IEC EN 61800 5 1 2007 states that either the power supply must be automatically disconnected in case of discontinuity of the protective ear...

Page 652: ...N 61800 3 2004 A1 2012 and comply with EMC guidelines Use drives with stand alone EMC filters to comply with EMC guidelines n EMC Filter Installation Installation Method Verify the following installation conditions to ensure that other devices and machinery used in combination with drive models 4o0477 to 4o0930 also comply with EMC guidelines 1 Install an EMC filter to the input side specified by ...

Page 653: ... Cu or 16 mm2 Al must be used Failure to comply may result in death or serious injury C B A A Braided shield cable B Metal panel C Cable clamp conductive Figure D 5 Ground Area IM U T1 W T2 W T3 R L1 S L2 T L3 PE ELCB MCCB EMC filter Drive Three phase power supply Motor Ground shielded line main circuit terminal control circuit terminal Figure D 6 Wiring Diagram for EMC Models 4o0477 and 4o0590 D ...

Page 654: ...ly with the IEC EN 61800 3 requirements Table D 2 IEC EN 61800 3 Filters Model Type Manufacturer Rated Current A Weight kg Dimensions W H D mm Y X mm Figure 4o0477 B84143B1000S080 EPCOS 1000 18 5 410 140 260 235 240 Figure D 8 4o0590 B84143B1000S080 1000 18 5 410 140 260 235 240 Figure D 8 4o0720 B84143B1600S080 1600 24 5 490 140 260 235 240 Figure D 9 4o0900 B84143B1600S080 1600 24 5 490 140 260 ...

Page 655: ...mensions Models 4o0477 and 4o0590 D Y H X W 12 10 50 L2 L3 L1 L2 L3 L1 Figure D 9 EMC Filter Dimensions Models 4o0720 to and 4o0930 D 2 European Standards YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 655 D Standards Compliance ...

Page 656: ...ic Filter Module 4o0720 EUJ71180o o 4o0900 EUJ71181o o 4o0930 EUJ71182o o Install the drive and peripherals in a suitable enclosure for end use n Installation Area Do not install the drive to an area greater than pollution degree 2 UL standard n Ambient Temperature IP00 Open Type Enclosure 10 C to 50 C 14 F to 122 F IP20 UL Type 1 Enclosure 10 to 40 C 14 F to 104 F Finless Type IP20 IP00 Enclosure...

Page 657: ... 10 to 25 8 to 3 M6 16 6 10 to 25 8 to 3 10 8 10 to 25 8 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 to 1 4 8 9 to 12 4 2o0068 R L1 S L2 T L3 25 4 25 4 to 3 16 5 16 to 25 5 to 3 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 25 4 25 4 to 3 16 5 16 to 25 5 to 3 M6 16 6 16 to 25 6 to 3 16 5 16 to 25 5 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 ...

Page 658: ... 1 2 to 2 0 10 4 to 17 4 2o0248 R L1 S L2 T L3 70 2 2 0 2P 35 to 95 2 1 to 4 0 2P 50 2P 1 0 2P 35 to 95 2P 1 to 4 0 2P M10 15 to 20 130 to 173 U T1 V T2 W T3 70 2 2 0 2P 35 to 95 2 1 to 4 0 2P 50 2P 1 0 2P 35 to 95 2P 1 to 4 0 2P M10 25 3 25 to 95 4 to 4 0 35 1 25 to 95 3 to 4 0 M12 31 4 to 39 2 278 to 347 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 n Three P...

Page 659: ... R L1 S L2 T L3 10 8 10 to 25 8 to 3 10 8 6 to 25 10 to 3 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 10 8 10 to 25 8 to 3 10 8 6 to 25 10 to 3 M6 10 8 10 to 25 10 to 3 10 8 6 to 25 10 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 to 1 4 8 9 to 12 4 4o0052 R L1 S L2 T L3 16 6 10 to 25 8 to 3 10 8 10 to 25 8 to 3 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 16 6 1...

Page 660: ...o 95 2P 3 to 4 0 2P M10 15 to 20 130 to 173 U T1 V T2 W T3 35 2 2 2P 25 to 95 2 3 to 4 0 2P 25 2P 3 2P 25 to 95 2P 3 to 4 0 2P M10 25 3 25 to 70 4 to 2 0 25 3 25 to 70 3 to 2 0 M10 17 7 to 22 6 156 to 200 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 4o0216 R L1 S L2 T L3 50 2 1 0 2P 35 to 95 2 2 to 4 0 2P 35 2P 1 2P 25 to 95 2P 3 to 4 0 2P M10 15 to 20 130 to ...

Page 661: ... 0 to 300 120 250 95 to 150 4 0 to 300 M12 31 4 to 39 2 278 to 347 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 4o0590 1 R L1 S L2 T L3 120 4P 250 4P 95 to 150 4P 3 0 to 300 4P 95 4P 4 0 4P 120 to 150 2P 70 to 150 4P 250 to 300 2P 2 0 to 300 4P M12 31 4 to 39 2 278 to 347 U T1 V T2 W T3 120 4P 250 4P 95 to 150 4P 3 0 to 300 4P 95 4P 4 0 4P 120 to 150 2P 70 to ...

Page 662: ... 2P M12 31 4 to 39 2 278 to 347 r1 s1 t1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 p1 n1 2 5 14 2 5 to 16 14 to 6 2 5 14 2 5 to 16 14 to 6 M5 2 0 to 2 5 17 4 to 21 7 p2 n2 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 1 Take additional measures in accordance with IEC EN 61800 5 1 when wiring an EMC filter is installed Refer to EMC F...

Page 663: ...Take additional measures in accordance with IEC EN 61800 5 1 when wiring an EMC filter is installed Refer to EMC Filter Installation on page 651 for details n Closed Loop Crimp Terminal Recommendations To maintain UL cUL approval UL Listed closed loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 2o0068 to 2o0248 and 4o0052 to 4o0930 Use only the ...

Page 664: ... 1 0 R60 10 AD 955 TP 060 100 051 266 2 0 70 10 YF 1 YET 300 1 TD 322 TD 311 TP 080 100 064 251 3 0 80 10 TD 323 TD 312 100 051 267 4 0 R100 10 YF 1 TD 324 TP 100 100 051 269 2o0192 3 M10 R22 10 YA 5 AD 953 TP 022 100 061 113 2 R38 10 AD 954 TP 038 100 061 114 1 2 1 0 R60 10 AD 955 TP 060 100 051 266 2 0 70 10 YF 1 YET 300 1 TD 322 TD 311 TP 080 100 064 251 3 0 80 10 TD 323 TD 312 100 051 267 4 0 ...

Page 665: ...D 953 TP 022 100 051 262 3 4o0065 6 M6 R14 6 YA 5 AD 952 TP 014 100 051 261 4 2 R22 6 AD 953 TP 022 100 051 262 3 4o0077 4 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 3 2 4o0096 8 M8 R8 8 YA 4 AD 901 TP 008 100 601 111 6 R14 8 AD 902 TP 014 100 054 035 4 R22 8 YA 5 AD 953 TP 022 100 051 263 3 2 R38 8 AD 954 TP 038 100 051 264 1 2 1 0 R60 8 AD 955 TP 060 100 051 265 4o0124 6 M8 R14 8 YA 5 AD 952 TP 014...

Page 666: ...060 100 051 266 2 0 70 10 TD 322 TD 311 TP 080 100 064 251 3 0 80 10 TD 323 TD 312 100 051 267 4 0 R100 10 TD 324 TD 312 TP 100 100 051 269 4o0302 1 0 M10 R60 10 YF 1 YET 300 1 TD 321 TD 311 TP 060 100 051 266 2 0 70 10 TD 322 TD 311 TP 080 100 064 251 3 0 2 80 10 TD 323 TD 312 100 051 267 4 0 R100 10 TD 324 TD 312 TP 100 100 051 269 4o0361 3 0 M10 80 10 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051...

Page 667: ...0 100 066 160 2 0 70 12 TD 322 TD 311 TP 080 100 054 036 4 0 R100 12 TD 324 TD 312 TP 100 100 051 270 250 R150 12 TD 325 TD 313 TP 150 100 051 273 300 2 R150 12 TP 150 100 051 273 4o0900 1 0 M12 R60 12 YF 1 YET 300 1 TD 321 TD 311 TP 060 100 066 160 2 0 70 12 TD 322 TD 311 TP 080 100 054 036 3 0 80 12 TD 323 TD 312 TP 080 100 051 268 4 0 2 R100 12 TD 324 TD 312 TP 100 100 051 270 250 R150 12 TD 32...

Page 668: ...ved vinyl sheathed insulation n Low Voltage Wiring for Control Circuit Terminals Wire low voltage wires with NEC Class 1 circuit conductors Refer to national state or local codes for wiring The external power supply shall be a UL Listed Class 2 power supply source or equivalent only Table D 10 Control Circuit Terminal Power Supply Input Output Terminal Signal Power Supply Specifications Open Colle...

Page 669: ...eed range of 1 100 Selects protection characteristics for a motor capable of cooling itself at any speed including zero speed externally cooled motor The motor overload detection level oL1 is constant over the entire speed range 4 Permanent Magnet motor with variable torque Selects protection characteristics for a variable torque PM motor The motor overload detection level oL1 is automatically red...

Page 670: ... is switched off and the motor coasts to stop Setting 2 Fast Stop The drive stops the motor using the Fast Stop time set in parameter C1 09 Setting 3 Alarm Only The operation is continued and an oH3 alarm is displayed on the digital operator n L1 04 Motor Overheat Fault Operation Selection PTC input Sets the drive operation when the PTC input signal reaches the motor overheat fault level oH4 No Na...

Page 671: ...8 and 4o0011 to 4o0930 Use only the tools recommended by the terminal manufacturer for crimping Refer to Closed Loop Crimp Terminal Recommendations on page 663 for closed loop crimp terminal recommendations The wire gauges listed in the following tables are Yaskawa recommendations Refer to local codes for proper wire gauge selections The external power supply shall be a CSA certified or cUL Listed...

Page 672: ... 5 2 Safe Disable inputs have been designed to meet the requirements of the EN ISO 13849 1 and IEC EN 61508 A Safe Disable Status Monitor for error detection in the safety circuit is also provided Table D 13 Specifications for Safe Disable Function Inputs Outputs Input signal specifications Signal ON level 18 to 28 Vdc Signal OFF level 4 to 4 Vdc Inputs 2 Safe Disable inputs H1 H2 Outputs 1 Safe D...

Page 673: ...ures including Safe Disable should be inspected daily and periodically If the system is not operating normally there is a risk of serious personal injury NOTICE Only a qualified technician with a thorough understanding of the drive the instruction manual and safety standards should be permitted to wire inspect and maintain the Safe Disable input NOTICE From the moment terminal inputs H1 and H2 hav...

Page 674: ... Disable inputs opened then the motor will coast to stop regardless of the stopping method set in parameter b1 03 The Safe Torque Off state can only be achieved using the Safe Disable function Removing the Run command stops the drive and shuts the output off baseblock but does not create a Safe Torque Off status Note To avoid an uncontrolled stop during normal operation make sure that the Safe Dis...

Page 675: ...em in the safety circuit or in the drive This display should not appear under normal conditions if the Safe Disable circuit is utilized properly Refer to Alarm Codes Causes and Possible Solutions on page 384 for details If a fault in the safety circuit of the drive is detected SCF will be displayed in the LCD operator This indicates damage to the drive Refer to Fault Displays Causes and Possible S...

Page 676: ...D 5 Safe Disable Input This Page Intentionally Blank 676 YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual ...

Page 677: ...ttings Fill in the table data after commissioning the application and have them ready when contacting Yaskawa for technical assistance E 1 DRIVE AND MOTOR SPECIFICATIONS 678 E 2 BASIC PARAMETER SETTINGS 680 E 3 USER SETTING TABLE 682 Appendix E YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 677 ...

Page 678: ...sed Date of Usage u Motor Specifications n Induction Motor Items Description Items Description Manufacturer Motor Rated Current T1 04 A Model Motor Base Frequency T1 05 Hz Motor Rated Power T1 02 HP Number of Motor Poles T1 06 Motor Rated Voltage T1 03 V Motor Base Speed T1 07 r min Note These values must be entered as part of the Auto Tuning process n Permanent Magnet Motor Items Description Item...

Page 679: ...values must be entered as part of the Auto Tuning process n Motor Speed Encoder if used Items Description Items Description Manufacturer Resolution Interface E 1 Drive and Motor Specifications YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual 679 E Quick Reference Sheet ...

Page 680: ...olt E1 08 Min Output Frequency E1 09 Min Output Frequency Volt E1 10 u Motor Setup Motor Type Item Setting Value Memo Induction Motor Rated Current E2 01 Motor Rated Slip E2 02 Motor No Load Current E2 03 No of Motor Poles E2 04 Line to Line Resistance E2 05 Motor Leakage Inductance E2 06 Permanent Magnet Motor Code Selection E5 01 Motor Rated Power E5 02 Motor Rated Current E5 03 No of Motor Pole...

Page 681: ...e and Function Name Memo RP H6 01 A1 H3 02 A2 H3 10 A3 H3 06 u Multi Function Digital Outputs Terminal Output Used Setting Value and Function Name Memo M1 M2 H2 01 M3 M4 H2 02 M5 M6 H2 03 u Monitor Outputs Terminal Output Used Setting Value and Function Name Memo FM H4 01 AM H4 04 MP H6 06 E 2 Basic Parameter Settings YASKAWA ELECTRIC SIEP C710636 04D U1000 Industrial MATRIX Drive Technical Manual...

Page 682: ...etic Flux Compensation Value b3 01 Speed Search Selection at Start b3 03 Speed Search Deceleration Time b3 04 V f Gain during Speed Search Speed Estimation Type No Name User Setting b3 05 Speed Search Delay Time b3 06 Output Current 1 during Speed Search Speed Estimation Type b3 08 Current Control Gain during Speed Search Speed Estimation Type b3 10 Speed Search Detection Compensation Gain Speed E...

Page 683: ...me Constant b8 04 Energy Saving Coefficient Value b8 05 Power Detection Filter Time b8 06 Search Operation Voltage Limit b8 16 Energy Saving Parameter Ki for PM Motors b8 17 Energy Saving Parameter Kt for PM Motors b8 27 q Axis Current Compensation Method when Output Voltage Is Limited b9 01 Zero Servo Gain b9 02 Zero Servo Completion Width C1 01 Acceleration Time 1 C1 02 Deceleration Time 1 C1 03...

Page 684: ...tia Ratio C6 01 Drive Duty Selection C6 02 Carrier Frequency Selection C6 03 Carrier Frequency Upper Limit C6 04 Carrier Frequency Lower Limit C6 05 Carrier Frequency Proportional Gain No Name User Setting C6 09 Carrier Frequency during Rotational Auto Tuning C7 43 Input Voltage Offset Adjustment C7 56 Power Factor Control Selection C7 60 Output Voltage Limit Mode Selection d1 01 Frequency Referen...

Page 685: ... Mechanical Loss E2 10 Motor Iron Loss for Torque Compensation E2 11 Motor Rated Power E3 01 Motor 2 Control Mode Selection E3 04 Motor 2 Maximum Output Frequency E3 05 Motor 2 Maximum Voltage E3 06 Motor 2 Base Frequency E3 07 Motor 2 Mid Output Frequency E3 08 Motor 2 Mid Output Frequency Voltage E3 09 Motor 2 Minimum Output Frequency E3 10 Motor 2 Minimum Output Frequency Voltage E3 11 Motor 2 ...

Page 686: ...election F5 04 Terminal P2 PC Output Selection F5 05 Terminal P3 PC Output Selection F5 06 Terminal P4 PC Output Selection F5 07 Terminal P5 PC Output Selection F5 08 Terminal P6 PC Output Selection F5 09 DO A3 Output Mode Selection F6 01 Communications Error Operation Selection F6 02 External Fault from Comm Option Detection Selection F6 03 External Fault from Comm Option Operation Selection F6 0...

Page 687: ...Input Terminal S7 Function Selection No Name User Setting H1 08 Multi Function Digital Input Terminal S8 Function Selection H2 01 Multi Function Contact Output terminal M1 M2 H2 02 Multi Function Contact Output 2 terminal M3 M4 H2 03 Multi Function Contact Output 3 terminal M5 M6 H2 06 Power Consumption Output Unit Selection H2 07 MEMOBUS Register 1 Address Select H2 08 MEMOBUS Register 1 Bit Sele...

Page 688: ...1 Stall Prevention Selection during Acceleration L3 02 Stall Prevention Level during Acceleration L3 03 Stall Prevention Limit during Acceleration L3 04 Stall Prevention Selection during Deceleration L3 05 Stall Prevention Selection during Run L3 06 Stall Prevention Level during Run L3 14 Stall Prevention Level during Deceleration L3 22 Deceleration Time at Stall Prevention during Acceleration L3 ...

Page 689: ... n5 02 Motor Acceleration Time n5 03 Feed Forward Control Gain n6 01 Online Tuning Selection No Name User Setting n6 05 Online Tuning Gain n8 01 Initial Rotor Position Estimation Current n8 02 Pole Attraction Current n8 11 Induction Voltage Estimation Gain 2 n8 14 Polarity Compensation Gain 3 n8 15 Polarity Compensation Gain 4 n8 21 Motor Ke Gain n8 35 Initial Rotor Position Detection Selection n8...

Page 690: ... 06 Number of Motor Poles T1 07 Motor Base Speed T1 08 PG Number of Pulses Per Revolution No Name User Setting T1 09 Motor No Load Current Stationary Auto Tuning T1 10 Motor Rated Slip Stationary Auto Tuning T1 11 Motor Iron Loss T2 01 PM Motor Auto Tuning Mode Selection T2 02 PM Motor Code Selection T2 03 PM Motor Type T2 04 PM Motor Rated Power T2 05 PM Motor Rated Voltage T2 06 PM Motor Rated C...

Page 691: ... Constant 300 Analog Input Option Card Bias 268 Analog Input Option Card Gain 268 Analog Input Option Card Operation Selection 267 Analog Inputs Pulse Train Input 108 Analog Input Terminal Enable Selection 301 Analog Monitor Card Settings 269 AO A3 458 AO A3 Settings 269 Aov 367 Application Presets 154 Application Selection 3 ASR 228 ASR Gain Auto Tuning 160 ASR Gain Switching Frequency 230 ASR In...

Page 692: ...g Parameter Settings 403 Component Names 41 Connecting a Surge Absorber 473 Connecting Peripheral Devices 460 Connecting to a PC USB 119 Connection of a Motor PTC 312 Continuous Electrothermal Operation Selection 314 549 Control Circuit DC Voltage at Previous Fault 575 Control Circuit Error 368 Control Circuit Input Terminals 107 Control Circuit Output Terminals 108 Control Circuit Overvoltage 380...

Page 693: ...ns for IP20 UL Type 1 Enclosure 200 V Class 71 Dimensions for IP20 UL Type 1 Enclosure 400 V Class 72 DIP Switch S1 Settings 117 DIP Switch S4 Settings 117 DM 108 DM 108 dnE 386 DO A3 458 DO A3 Output Mode Selection 270 DO A3 Settings 270 doH 369 Down Arrow Key 135 Drive kVA Selection 564 Drive Cooling Fans 372 Drive cover 43 44 49 Drive cover 1 45 46 50 51 Drive cover 2 45 46 50 51 Drive cover 3 ...

Page 694: ...tion 271 External Interlock 129 Eye bolt 41 42 47 48 F Fan fault 371 Fast Stop Sequence 282 Fast Stop Time 223 Fault Causes and Solutions 367 Fault Detection 367 Fault Displays 367 Fault History 351 Fault Relay Output 108 Fault Reset Interval Time 323 553 Fault Reset Methods 362 Fault Reset Operation Selection 323 553 Fault Restart 295 Faults 362 363 Fault Trace 351 404 FbH 372 387 FbL 372 387 Fdv...

Page 695: ...emperature 577 Heavy Duty 233 Heavy Duty Ratings 233 High Current Alarm Selection 332 High Frequency Injection 181 High Frequency Injection Amplitude 340 High Frequency Injection Level 340 High Frequency Injection Parameter Tuning 158 High Frequency Injection Parameter Tuning Error 401 High Performance Operation Using OLV or CLV 149 Humidity 58 59 Hunting Prevention 334 Hunting Prevention Gain Set...

Page 696: ...anical Weakening Detection Time 326 554 MECHATROLINK bUS Errors Detected 273 MECHATROLINK Comm Cycle Setting Error 385 MECHATROLINK Frame Size 272 MECHATROLINK Link Speed 273 MECHATROLINK Monitor Selection Code 0EH 273 MECHATROLINK Station Address 272 MEMOBUS Modbus Comm Test Mode Complete 390 MEMOBUS Modbus Communication Error 368 385 MEMOBUS Modbus Communications Reference 578 MEMOBUS Modbus Com...

Page 697: ...echanical Loss 256 Motor No Load Current 166 255 Motor Overheat 389 Motor Overheat Alarm PTC Input 377 Motor Overheat Alarm Operation Selection 313 549 670 Motor Overheat Fault PTC Input 378 Motor Overheat Fault Operation Selection 313 549 670 Motor Overload 378 Motor Overload Estimate oL1 577 Motor Overload Protection Selection 295 549 669 Motor Overload Protection Time 311 549 669 Motor Performa...

Page 698: ...l Mode Tuning 357 Open Loop Vector Control Mode Tuning Parameters 359 360 Operating with the Load Connected 173 Operation Errors 362 366 Operation Ready 129 Operation Selection at Overspeed oS 264 Operation Selection at PG Open Circuit PGo 264 Operation Selection at Watchdog Error E5 273 Operation Selection when Digital Operator is Disconnected 347 564 Operation Status Monitors 351 Operation with ...

Page 699: ... Pulse Monitor 265 PG 2 Gear Teeth 1 266 PG 2 Gear Teeth 2 266 PG 2 Pulses Per Revolution 264 PG 2 Rotation Selection 265 PG 2 Signal Selection 266 PG B3 458 PG Disconnect for any control modes using a PG option card 380 PG Disconnect for Control Mode with PG 391 PG F3 458 PG F3 Setting Error 396 PG Hardware Fault detected when using a PG X3 option card 380 391 PG Number of Pulses Per Revolution 1...

Page 700: ... Train Input Output 287 Pulse Train Input Bias 307 Pulse Train Input Filter Time 307 Pulse Train Input Gain 307 Pulse Train Input Minimum Frequency 307 Pulse Train Input Scaling 307 Pulse Train Input Terminal RP Function Selection 306 Pulse Train Monitor Scaling 307 Pulse Train Monitor Selection 307 Q q Axis ACR Output 580 q Axis Current Compensation Method when Output Voltage Is Limited220 R R 10...

Page 701: ...ection Control AFR Gain 335 558 Speed Feedback Detection Control AFR Time Constant 1 335 558 Speed Feedback Detection Control Gain for PM Motors 340 561 Speed Limit 248 Speed Limitation 246 Speed Limit Bias 246 248 Speed Limit Selection 248 Speed Response 482 Speed Search Deceleration Time 200 Speed Search Delay Time 200 Speed Search Detection Compensation Gain 201 Speed Search Induced Voltage Lev...

Page 702: ...Value Selection 245 Torque Control Reference Sources 245 Torque Control Selection 248 Torque Control Setting Error 396 Torque Control Signal Polarity 246 Torque Detection 292 Torque Detection Level 1 325 553 Torque Detection Level 2 325 554 Torque Detection Selection 1 324 553 Torque Detection Selection 2 324 554 Torque Detection Time 1 325 553 Torque Detection Time 2 325 554 Torque Limit 482 Torq...

Page 703: ... formula 98 Voltage Error Compensation Time Constant 341 vrFy 403 W W T3 96 Warranty Information 28 Water Supply Pump Application 154 Watt Hour Output Example 298 Watt Loss 200 V Class Three Phase Models 484 Watt Loss 400 V Class Three Phase Models 484 Wire Gauge Harmonic Filter Modules 104 662 Wire Gauge Three Phase 200 V Class 98 657 Wire Gauge Three Phase 400 V Class 100 658 Wire Gauges 98 Wiri...

Page 704: ...o EUJ71181 o o EUJ71182o o Appendix D Addition EMC Guidelines Compliance for Models 4o0477 to 4o0930 CSA Standards Compliance Back Cover Revision Address Format January 2015 2 Front Cover Revision Models Chapter 1 Revision Reference Motor Capacity kW HP values Figure 1 2 Appendix A Revision Power Ratings Drive Watt Loss Data Appendix B Revision Defaults by Drive Model and Duty Rating ND HD Back Co...

Page 705: ......

Page 706: ... 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 Y...

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