YASKAWA SI-EP3 Page 1 Technical Manual Download

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PROFINET

YASKAWA AC Drive Option

Technical Manual

MANUAL NO. SIEP C730600 89C

To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

Type: SI-EP3

Summary of Contents for SI-EP3

Page 1: ...rive Option Technical Manual MANUAL NO SIEP C730600 89C To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives th...

Page 2: ...he prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high qu...

Page 3: ...3 Table of Contents 1 PREFACE AND SAFETY 4 2 OVERVIEW 7 3 RECEIVING 8 4 OPTION COMPONENTS 9 5 INSTALLATION PROCEDURE 12 6 RELATED DRIVE PARAMETERS 23 7 PROFINET MESSAGING 27 8 COMMUNICATION 31 9 WEB...

Page 4: ...ity for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation The following manuals are available for the option Option YASKAWA AC D...

Page 5: ...A AC Drive Option SI EP3 PROFINET Drive YASKAWA AC Drive 1000 Series A1000 U1000 U1000L Z1000U YASKAWA AC Drive GA700 YASKAWA AC Drive GA800 Keypad LCD Operator for YASKAWA AC Drive 1000 Series LED Op...

Page 6: ...afety messages in this manual Failure to comply will cause death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings...

Page 7: ...e option can be used with the products in Table 1 Table 1 Compatible Products Note 1 Refer to the option package labeling in the field designated PRG four digit number or the option labeling in the fi...

Page 8: ...e same Refer to Figure 1 on page 9 for details Contact the distributor where the option was purchased or contact Yaskawa or a Yaskawa representative about any problems with the option Option Package C...

Page 9: ...ails on the LEDs 2 Connect the provided ground wire during installation Installation on GA700 and GA800 drives does not require the ground wire H Port 1 LED 10 100 1 B Installation hole I Port 1 C LED...

Page 10: ...dular Connector Customer Supplied Option LED Display The option has six LEDs Bi color Status LEDs Module status MS red green Network status NS red green Ethernet LEDs 2 each Network speed 10 100 yello...

Page 11: ...rammed or the option has detected an unrecoverable error Red Flashing 1 Invalid Station Name programmed Invalid Station name programmed into device It must be rewritten with a valid name from PLC soft...

Page 12: ...comply could cause death or serious injury Only authorized personnel familiar with installation adjustment and maintenance of AC drives and options may perform work Do not remove covers or touch circ...

Page 13: ...Drive Components with Option Properly connect all pins and connectors on the option and drive Failure to comply could prevent proper operation and damage equipment Confirm that all connections are cor...

Page 14: ...n the warning label The internal capacitor remains charged even after the drive is de energized The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc When all indicators are...

Page 15: ...t one end of the ground wire I to the ground terminal L using one of the remaining provided screws H Connect the other end of the ground wire I to the remaining ground terminal and installation hole o...

Page 16: ...PROFINET Cat 5e communication cable to the option modular connector CN1 port 1 or port 2 Install PROFINET communications cables apart from main circuit wiring and other electrical and power lines Ensu...

Page 17: ...rs C F and the keypad D NOTICE Do not pinch cables between the front covers and the drive Failure to comply could cause erroneous operation Figure 9 Figure 9 Replace the Front Covers and Keypad 9 Set...

Page 18: ...y wire the drive as specified by the manual packaged with the drive 2 Make sure that the drive functions correctly Refer to Figure 10 for an exploded view of the drive with the option and related comp...

Page 19: ...e indicator LED will extinguish when the DC bus voltage is below 50 Vdc When all indicators are OFF measure for unsafe voltages to confirm the drive is safe 1 Affix the LED label E in the appropriate...

Page 20: ...Cat 5e communication cable to the option modular connector CN1 port 1 or port 2 Install PROFINET communications cables apart from main circuit wiring and other electrical and power lines Ensure the c...

Page 21: ...ted communication cable the Yaskawa warranty does not cover other cable types Option Connection Diagram Figure 16 Option Connection Diagram 1 Connect the provided ground wire for installations on 1000...

Page 22: ...lso choose to employ a ring topology using both communication modular connector ports on the option and reduce the requirements of PROFINET switch ports Figure 16 Figure 17 Topology Options GSD Files...

Page 23: ...s the condition for external fault detection EF0 0 Always detected 1 Detection during run only Default 0 Range 0 1 F6 03 03A4 Comm External Fault EF0 Select Selects drive response for external fault i...

Page 24: ...net Mask 4 Sets the static fixed Subnet Mask Parameter F7 08 sets the fourth most significant octet Default 0 Min 0 Max 255 F7 09 03ED 10 Gateway Address 1 Sets the static fixed Gateway address Parame...

Page 25: ...3 or 4 will cause the drive to continue operation after detecting a fault Take proper measures such as installing an emergency stop switch when using settings 3 or 4 3 Refer to the drive manual to kn...

Page 26: ...rrently available U6 88 First octet U6 89 Second octet U6 90 Third octet U6 91 Forth octet 0 to 255 U6 92 Online Speed Displays CN1 Port 1 link speed currently available 10 100 U6 93 Online Duplex Dis...

Page 27: ...r PROFIdrive Communication Profile Bit Name Value Proceed to STATE Description 0 ON 1 Proceed to READY TO OPERATE OFF1 0 Emergency OFF Proceed to OFF1 ACTIVE proceed further to READY TO SWITCH ON unle...

Page 28: ...ION 3 TRIPPED 1 FAULT 0 No fault 4 OFF_2_STA 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT ACTIVE 7 ALARM 1...

Page 29: ...7 PROFINET Messaging YASKAWA ELECTRIC SIEP C730600 89C YASKAWA AC Drive Option SI EP3 Technical Manual 29 Figure 17 Figure 18 PROFIdrive State Machine READY TO SWITCH ON...

Page 30: ...Output Frequency is a 16 bit word containing the current output frequency of the drive Table 11 Yaskawa Specific Control Word and Status Word Yaskawa Specific Control Word Yaskawa Specific Status Word...

Page 31: ...s and alarm mechanism Every module and sub module provide alarm data to the IO controller using the cyclic channel Diagnostic data can be read non cyclically from the device by using record data Prope...

Page 32: ...1 Control Word LSB 2 Frequency Reference MSB 3 Frequency Reference LSB 4 Configurable Output 1 MSB 5 Configurable Output 1 LSB 6 Configurable Output 2 MSB 7 Configurable Output 2 LSB 8 Configurable Ou...

Page 33: ...11 Reserved 12 Analog Output 1 MSB 13 Analog Output 1 LSB 14 Analog Output 2 MSB 15 Analog Output 2 LSB 16 Digital Outputs MSB 17 Digital Outputs LSB 18 Reserved 19 Reserved 20 Reserved 21 Reserved 2...

Page 34: ...nt MSB 13 Output Current LSB 14 Analog Input 1 MSB 15 Analog Input 1 LSB 16 DC Bus Voltage MSB 17 DC Bus Voltage LSB 18 Fault Code MSB 19 Fault Code LSB 20 Alarm Code MSB 21 Alarm Code LSB 22 Output P...

Page 35: ...r address in the drive Refer to the drive Technical Manual for a list of these parameter addresses PROFIdrive Acyclic Parameter Access Mechanism A PROFIdrive acyclic parameter access mechanism can be...

Page 36: ...rough any slot in the configuration Table 18 Response Error Codes Table 19 ErrorCode1 with PNIORW Decoding Byte Value and Meaning ErrorCode 0xDF Error Write 0xDE Error Read ErrorDecode 0x80 PNIORW Err...

Page 37: ...6 Additional value 2 response only Field for transferring additional data UI16 Padding 24 bytes for request 20 bytes for response Data block Used only with write request and read response Field s Desc...

Page 38: ...parameter 0x05 Incorrect data type Change access with value that does not match the data type of the parameter 0x06 Setting not permitted can only be reset Change access with value unequal to 0 when t...

Page 39: ...ter in the SubIndex Write Request Read Parameter Value Positive Read Response to Read Request Negative Response to PROFIdrive Read Request 0x78 PZD map failure Parameter cannot be mapped to PZD size m...

Page 40: ...ult number coded according to DRIVECOM profile Subindex Contents see parameter 945 964 R Array 6 Unsigned16 Device identification Subindex Contents 0 Manufacturer 1 Device type 2 Version 3 Firmware da...

Page 41: ...times Check motor rated current E2 01 100C Inv Overload oL2 Check the load accel decel and cycle times Check drive rating 100D Overtorque Det 1 oL3 Check L6 02 and L6 03 settings Check system mechani...

Page 42: ...ut terminal S3 EF3 0433 Option Comm Cycle Setting Error CyC 040A External Fault 3 input terminal S4 EF4 0434 High Current Alarm HCA 040B External Fault 3 input terminal S5 EF5 0435 Cooling Fan Mainten...

Page 43: ...iption Header 10 bytes Vendor ID 2 bytes PROFINET Vendor ID of Yaskawa which is 0x019F Order ID 20 bytes Order number of the SI EP3 adapter kit SI EP3 Serial number 16 bytes Serial number of the adapt...

Page 44: ...Parameter Access Page Settings Page Access the web server interface by typing the IP address of the SI EP3 option in a web browser address Example http 192 168 1 20 The SI EP3 IP Address is available...

Page 45: ...s basic information about the protocol The station name of the option card can be modified here if the option is not actively connected to a PLC Figure 20 Figure 21 PROFINET Page View Network Page The...

Page 46: ...er IP Address IP Address of the option card Subnet Mask Subnet Mask of the option card Gateway Address The Gateway IP Address that the option card will use MAC Address MAC Address of the option card A...

Page 47: ...l 47 Chart Page The Chart page can be used to monitor one signal from a predefined list List Frequency Reference Output Frequency Output Current Motor Speed Torque Reference DC Bus Voltage Terminal An...

Page 48: ...e same intermittent condition and helps to reduce network traffic by reducing emails about reoccurring errors Figure 23 Figure 24 Email Alerts Page View Procedure Conditional Email Set up 1 Click the...

Page 49: ...e 24 Figure 25 Parameter Access Page View The MEMOBUS Modbus address for the drive parameter being accessed must be entered in hexadecimal Clicking Read will load and display the current value of the...

Page 50: ...page Webpage Password To change the password enter the new password in the New Password and Confirm Password text boxes then click Save password Webpage Settings The values displayed in the various ta...

Page 51: ...ror occurred due to electric interference Counteract noise in the control circuit main circuit and ground wiring If a magnetic contactor is identified as a source of noise install a surge absorber to...

Page 52: ...installed into port CN5 A is incompatible with the drive Connect the option to the correct option port Note Use connector CN5 B when connecting DO A3 AO A3 or two PG options Use connector CN5 C when...

Page 53: ...ork link to option board Network Failure bUS 1301 Connection with PLC Timeout Default MAC Address None 1303 Factory default MAC Address programmed into the option Return for reprogramming No IP Addres...

Page 54: ...ation with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet European standards after setting up the device EMC Guideline...

Page 55: ...odels PG DI DO AI AO SI Figure 28 Figure 29 Option Installation for CE Compliance PG DI DO AI AO SI L1 L2 L3 L1 L2 L3 R CN5 B CN5 C CN5 A CN5 B CN5 C CN5 A S T PG Drive EMC filter PG option DI DO AI A...

Page 56: ...uto negotiate Number of Connections 1 PLC connection 1 supervisor connection 2 web page connections Duplex Mode Half forced Auto negotiate Full forced Address Startup Mode Static DCP Ambient Temperatu...

Page 57: ...mber Section Revised Content February 2019 2 All Addition Applicable product series Revision Reviewed and corrected entire documentation Back cover Revision Address August 2018 1 All Addition Applicab...

Page 58: ...17 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F Link Square 1 No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com...

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