YASKAWA MP2000 Series Troubleshooting Manual Download

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MANUAL NO. SIEP C880700 45A

モーションコントロール事業部（A4）（英文）

Overview of Troubleshooting

Troubleshooting Errors in Communication with MPE720

Troubleshooting Errors in Message Communication

1
2
3

MP2300

TEST

RDY
ALM

RUN
ERR
BAT

MON

CNFG

INT

SUP

STOP

SW1

OFF ON

M-4/10

BATTERY

CPU I/O

DC24V

DC 0V

RUN

STRX

ERR
COL

PORT

OFF

10Base-T

INIT

TEST

Ethernet Communication

Machine Controller MP2000 Series

Troubleshooting Manual

Summary of Contents for MP2000 Series

Page 1: ...h MPE720 Troubleshooting Errors in Message Communication 1 2 3 MP2300 TEST RDY ALM TX RUN ERR BAT MON CNFG INT SUP STOP SW1 OFF ON M 4 10 BATTERY CPU I O DC24V DC 0V RUN STRX TX ERR COL RX PORT OFF ON...

Page 2: ...liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is con stantly striving to improve its high quality products the information contained in this...

Page 3: ...mation for easier reference Indicates important information that should be memorized Indicates supplemental information Copyrights IMPORTANT INFO DeviceNet is a registered trademark of the ODVA Open D...

Page 4: ...Machine Controller MP900 MP2000 Series User s Manual Ladder Programming SIEZ C887 1 2 Describes the instructions used in MP900 MP2000 ladder programming Machine Controller MP900 MP2000 Series User s M...

Page 5: ...cautions that if not heeded could result in relatively serious or minor injury or property damage If not heeded even precautions classified under can lead to serious results depending on circumstances...

Page 6: ...injury or death There is a risk of electrical shock Do not remove the front cover cables connector or options while power is being supplied There is a risk of electrical shock Do not damage pull on ap...

Page 7: ...umigation must be used Example Heat treatment where materials are kiln dried to a core temperature of 56 C for 30 minutes or more If the electronic products which include stand alone products and prod...

Page 8: ...battery damage or explosion Only qualified safety trained personnel should replace the battery If the battery is replaced incorrectly machine malfunction or damage electric shock or injury may result...

Page 9: ...out having transferred the data there is a risk of device damage Dispose of the MP2000 Series Machine Controller as general industrial waste Observe the following general precautions to ensure safe ap...

Page 10: ...roduct in a manner in which it was not originally intended 5 Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from Yaskawa 6 Events for whic...

Page 11: ...perty Systems that require a high degree of reliability such as systems that supply gas water or electricity or sys tems that operate continuously 24 hours a day Other systems that require a similar h...

Page 12: ...ation Error 2 3 2 2 3 Model Error 2 4 2 3 Checking the IP Address of the Computer 2 5 2 4 Checking the Communication Settings 2 7 2 5 Checking the Communication Process Settings 2 9 2 6 Communication...

Page 13: ...uble 1 2 1 1 1 Overview 1 2 1 1 2 Details 1 3 1 2 Checking Ethernet Cables 1 4 1 3 Checking Ethernet Communication Modes 1 4 1 4 Checking the LED Indications 1 5 1 4 1 Built in Ethernet Module 1 5 1 4...

Page 14: ...Step 2 Check the connection to MPE720 When connection cannot be established When connection can be established but mes sage communication is not possible Step 3 Check the settings for the connection...

Page 15: ...heck whether the module configuration definition has been set and saved to the flash memory properly Replace the module 1 For the built in Ethernet Module 2 For the 218IF 01 or 218IF 02 Module NO The...

Page 16: ...The auto negotiation function automatically detects the Ethernet communication mode communication speed half full duplex Module Model Ethernet Type Category Remarks Built in Ethernet 1 100Base TX Cate...

Page 17: ...thernet Module LEDs on the Ethernet Connector RDY RUN ALM ERR MTX BAT TRX IP Ethernet LINK 100M Cate gory LED Indication Indication Remedy Module Front Connector IP TRX LINK Normal z z Operating norma...

Page 18: ...Operating normally Normal operation is in progress Alarm z No Ethernet connection Ethernet connection is not estab lished Check the following Ethernet cables are connected properly Cables are not bro...

Page 19: ...z No Ethernet connection Ethernet connection is not established Check the following Ethernet cables are connected properly Cables are not broken The power to an Ethernet device such as a hub that is...

Page 20: ...in the following example Example Ethernet Module 192 168 1 1 Computer 192 168 1 10 Connection to the 218IF 01 Module was attempted with Ethernet LP set for the communication port type Set Ethernet fo...

Page 21: ...w for Checking Trouble 2 2 2 2 Checking Error Details 2 3 2 2 1 Connection Error 2 3 2 2 2 Communication Error 2 3 2 2 3 Model Error 2 4 2 3 Checking the IP Address of the Computer 2 5 2 4 Checking th...

Page 22: ...communication settings of MPE720 are appropriate Check whether the communication process settings of MPE720 are appropriate Check whether the IP address of the computer has been manually set to the a...

Page 23: ...of the computer may be set to be auto matically allocated or the IP address of the computer may not be set properly in the communication settings or com munication process settings For details refer...

Page 24: ...controller type is different is displayed MPE720 may have been connected to the Ethernet Module by selecting a project that does not match the model of the target Machine Controller CPU Select the pr...

Page 25: ...k and Dial up Connections Local Area Connection Prop erties b For Windows XP Select Start Control Panel Network Connections Local Area Connection Properties 2 Select Internet Protocol TCP IP from the...

Page 26: ...Select Start Control Panel Network Connections Local Area Connection and click the Support tab Confirmation Window for Windows XP 5 If the displayed actual status differs from the settings made in ste...

Page 27: ...cations Setting dialog box of MPE720 Version 6 3 Check that the IP address of the computer is selected in the Communication port drop down list box and the appropriate communication port kind is set i...

Page 28: ...address of the Machine Controller 5 If the settings checked in step 4 are not appropriate correct the settings of the detailed definition of each Ethernet Module using MPE720 and save the data to the...

Page 29: ...s Note This operation can be skipped if the communication process has already been started a For Windows 2000 Select Start Programs YE_Applications Communication Manager b For Windows XP Select Start...

Page 30: ...Logical Port Setting dialog box 6 Press the Detail button to display the CP 218 Ethernet LP Port Setting dialog box 7 Check that the IP address of the computer is selected in the IP Address First dro...

Page 31: ...ooting Errors in Communication with MPE720 8 Save the communication process settings and exit the application program If MPE720 has been started exit MPE720 as well 9 Restart MPE720 to enable the sett...

Page 32: ...tion with MPE720 may time out if the high speed scan time is set too small Set a large enough value for the high speed scan compared to the current and maximum values during the operation of the appli...

Page 33: ...2 218IF 02 and 218IF 01 Modules 3 5 3 3 Message Communication Error 3 6 3 3 1 Checking the Error Status and Transmission Status 3 6 3 3 2 Checking the Connection Parameters 3 9 3 3 3 Checking the Mes...

Page 34: ...nd Ethernet communication modes 0 No error is displayed in the Error Status field NO YES A1 Check the details of the error status To the next page YES The E INIT switch at the front of the Ethernet Mo...

Page 35: ...he message function Set the inputs and parameters for the message function properly Check the Connection Type field in the module detailed definition window TCP is displayed in the Connection Type fie...

Page 36: ...the following The remote device exists and the power to the remote device is turned ON After setting the parameters the data has been saved to the flash memory and the power has been turned OFF and ba...

Page 37: ...Ethernet transmission parameter default OFF Always set to OFF to perform message commu nication with the PLC touch panel or computer If set to ON the Machine Controller starts with the default transm...

Page 38: ...ction The E INIT or INIT switch at the front of the Ethernet Module is at ON Set the E INIT or INIT switch at the front of the Ethernet Module to OFF No message function has been created in the ladder...

Page 39: ...the ladder program Create a message function in the ladder program 3 3 3 The message function has been created in the ladder program but not executed Create and execute a message function in the ladd...

Page 40: ...k that the network settings of the remote device are set to open the port for communicating with the Machine Controller Settings to be checked the port number for communicating with the Machine Contro...

Page 41: ...connection parameter settings in the module detailed definition window may be faulty Check the connection parameter settings according to the following procedure 1 Start MP720 version 6 and connect t...

Page 42: ...3 3 Message Communication Error 3 3 2 Checking the Connection Parameters 3 10 b For a 218IF 02 Module c For a 218IF 01 Module...

Page 43: ...onnection with the station that sent the connection request later For a built in Ethernet Module Press the Detail Setting button to display the Automatically Reception dialog box When using the messag...

Page 44: ...en turned OFF and back ON after changing or adding connection parameter settings Save the data to the flash memory and turn the power to the Ethernet Module OFF and back ON and check the settings agai...

Page 45: ...sage transmission or message receive function are given below Use the register list of MPE720 to check the data of the registers Example When DA00000 was specified as the start address of the paramete...

Page 46: ...out of the setting range Check Ch No communication buffer channel number of the message function Refer to d Ch No Communication Buffer Channel of 3 3 3 2 Checking the Entries to the Message Function...

Page 47: ...ut of the setting range Check Ch No communication buffer channel number of the message function Refer to d Ch No Communication Buffer Channel of 3 3 3 2 Checking the Entries to the Message Function 86...

Page 48: ...E Bit F 4 PARAMETER 3 COMMAND 2 RESULT 1 REQUEST Bit State Error Details 0 Requesting processing 1 The acceptance of the process request is complete Code Abbreviation Meaning 0 CONN_NG Transmission er...

Page 49: ...he procedure below a Dev Typ Transmission device type Specifies the type code of the transmission device Refer to the table below RESULT process result Code Hex Meaning When RESULT process result 4 FM...

Page 50: ...Extended MEMOBUS MEMOBUS MELSEC or MODBUS TCP in the Connection Parameter Setting tab page of the module detailed definition window set 1 for the type code The transmission protocol set here is the t...

Page 51: ...When executing more than one function simultaneously do not duplicate a channel number within the same circuit The channel number can be duplicated if functions are not executed simultaneously The ta...

Page 52: ...below Use the register list of MPE720 to check the data of the registers Example When DA00000 was specified as the start address of the parameter list Execute Abort Dev Typ Pro Typ Cir No Ch No Param...

Page 53: ...size for a read write request 08 IN Coil offset Sets the coil s offset word address 09 IN Input relay offset Sets the offset word address of an input relay 10 IN Input register offset Sets the offset...

Page 54: ...nction code Outputs the function code requested from the transmission side 05 OUT Data address Outputs the start address of the data requested from the transmission side 06 OUT Data size Outputs the r...

Page 55: ...the hub is set to the fixed speed in 10Base T 100Base TX full duplex Communication between the Ether net Module and the remote station cannot be carried out properly because the communication modes o...

Page 56: ...e is possible with one set of connection parameters and one message function Multiple message func tions are being executed simultaneously More than one message function has been executed simultaneous...

Page 57: ...ertain addresses An attempt has been made to access the special registers or the memory protected registers of the remote station Check the specifications of the device to be used as the remote statio...

Page 58: ...ndications 1 5 message function 3 13 message function parameters 3 20 process result 3 13 status 3 13 switch settings 3 5 transmission status 3 6 collisions 1 7 communication broken off during message...

Page 59: ...e revised manuals are given on the bottom of the back cover MANUAL NO SIEP C880700 45A Published in Japan October 2010 10 10 Date of publication Date of original publication Date of Publication Rev No...

Page 60: ...rbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng Dis...

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