YASKAWA JOHB-GA50 Installation Manual Download

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MANUAL NO. TOEP C720600 07B

YASKAWA AC Drive Option

Option Card Mounting Kit

Installation Manual

Model

JOHB-GA50

To properly use the product, read this manual thoroughly and retain for easy
reference, inspection, and maintenance. Ensure the end user receives this
manual.

Summary of Contents for JOHB-GA50

Page 1: ...WA AC Drive Option Option Card Mounting Kit Installation Manual Model JOHB GA50 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual ...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual ...

Page 3: ...plemental Safety Information 5 Section Safety 5 3 Overview 6 Compatible Products 7 Installation Environment 7 4 Receiving 9 Option Package Contents 10 Necessary Tools 10 5 Installation Procedure 10 Option Dimensions 10 Installation Methods 11 Install the Option Card Mounting Kit Procedure A 11 Install the Option Card Mounting Kit Procedure B 20 Revision History 31 ...

Page 4: ...g functions and troubleshooting The manual is packaged together with the product YASKAWA AC Drive Manuals For information about drive settings refer to the manuals for the drive with which you are using this option The manuals provide information about basic installation wiring operation procedures functions troubleshooting and maintenance The manuals also include important information about param...

Page 5: ...igures in this manual are examples only All figures do not apply to all products included in this manual Yaskawa can change the products specifications and content of the instructions without notice to make the product and or the instructions better If you damage or lose these instructions contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual and tell...

Page 6: ... it can cause serious injury or death WARNING Sudden Movement Hazard Tighten the screws to the specified tightening torque Incorrect tightening torques can cause damage to equipment and cause serious injury or death from falling equipment NOTICE Damage to Equipment When you touch the drive and circuit boards make sure that you observe correct electrostatic discharge ESD procedures If you do not fo...

Page 7: ...ponents B Communication option C Front cover Figure 3 1 Option Card Mounting Kit Compatible Products This installation kit is compatible with these drives GA500 Installation Environment The installation environment is important for the lifespan of the product and to make sure that the drive performance is correct ...

Page 8: ...emperature 20 C to 70 C 4 F to 158 F short term temperature during transportation Surrounding Area Pollution degree 2 or less IEC 60664 1 Install the drive in an area without Oil mist corrosive or flammable gas or dust Metal powder oil water or other unwanted materials Radioactive or flammable materials Harmful gas or fluids Salt Direct sunlight Keep wood and other flammable materials away from th...

Page 9: ...ts must be near the drive Components near the drive can cause incorrect drive operation from electrical interference NOTICE Do not let unwanted objects for example metal shavings or wire clippings fall into the drive during drive installation Put a temporary cover over the drive during installation Remove the temporary cover before start up Unwanted objects inside of the drive can cause damage to ...

Page 10: ...ckaged with the communication option The ground wires and screws included with the communication option are not necessary Necessary Tools To install the attachment use Phillips screwdriver 2 5 Installation Procedure CAUTION Crush Hazard Tighten terminal cover screws and hold the case safely when you move the drive If the drive or covers fall it can cause moderate injury Option Dimensions The insta...

Page 11: ...nt for different drive protection designs Table 5 1 Installation Methods Type Procedure Reference IP20 UL Open Type Procedure A 11 IP20 UL Type 1 1 Procedure B 20 1 If you install the option on an IP20 UL Type 1 enclosure it will void the UL Type 1 protection and keep IP20 conformity Install the Option Card Mounting Kit Procedure A De energize the drive before you start the procedure ...

Page 12: ...he drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock 1 Unlock the front cover to remove it from the drive NOTICE Observe correct electrostatic discharge ESD procedures when touching the option Failure to obey can cause ESD damage to the option circuitry A Front cover Figure 5 2 Remove the Front Cover 2 Connect the ground wire...

Page 13: ...d wire C Ground terminal D Ground wire Figure 5 3 Ground wire Table 5 2 Ground Wire Length Drive Model Length mm Single Phase 200 V Class Three Phase 200 V Class Three Phase 400 V Class 150 B001 B002 B004 B006 B010 B012 B018 2001 2002 2004 2006 2008 2010 2012 2018 2021 4001 4002 4004 4005 4007 4009 4012 200 2030 2042 4018 4023 250 2056 2070 2082 4031 4038 4044 4060 400 ...

Page 14: ...lation Manual 3 Remove the option cover from the base A Base B Option cover Figure 5 4 Remove the Option Cover 4 Install a communication option and the insulator to the base Tighten the screw to a correct tightening torque 3 8 tapping screw 0 49 N m to 0 73 N m 4 34 in lb to 6 46 in lb ...

Page 15: ...Communication option D 3 8 tapping screw Figure 5 5 Install the Communication Option 5 Put the communication option LED label on the option cover A Option cover B LED label Figure 5 6 Put the LED Label on the Cover 6 Install the option cover to the base Push the option cover until the hooks click into place on the base ...

Page 16: ...7B Option Card Mounting Kit Installation Manual A Base B Option cover Figure 5 7 Install the Option Cover 7 Install the case to the drive Tighten the screw to a correct tightening torque 4 12 tapping screw 0 69 N m to 0 73 N m 6 11 in lb to 8 67 in lb ...

Page 17: ...tallation Manual 17 A 4 12 tapping screw Figure 5 8 Install the Case 8 Use the supplied screw to connect the option side of the ground wire to the communication option Tighten the screw to a correct tightening torque 3 8 tapping screw 0 49 N m to 0 73 N m 4 34 in lb to 6 46 in lb ...

Page 18: ...Manual A 3 8 tapping screw B Ground wire Figure 5 9 Connect the Ground Wire 9 Connect communication cables to an option connector Isolate communication cables from main circuit wiring and other electrical lines Refer to the instruction manual for each communication option for more information ...

Page 19: ...5 Installation Procedure YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual 19 10 Install the front cover A Front cover Figure 5 10 Install the Front Cover ...

Page 20: ... before you start the procedure DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized drive Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 ...

Page 21: ...t Installation Manual 21 1 Unlock the front cover to remove it from the drive NOTICE Observe correct electrostatic discharge ESD procedures when touching the option Failure to obey can cause ESD damage to the option circuitry A Front cover Figure 5 12 Remove the Front Cover ...

Page 22: ...nduit 3 Use the supplied screw to connect the drive side of the ground wire to the front cover of the conduit Tighten the screw to a correct tightening torque M4 10 truss head screw 0 98 N m to 1 33 N m 8 67 in lb to 11 77 in lb Note The option package has four different ground wires The length and the terminal size on the drive side of the ground wire are different for different drives Use the co...

Page 23: ...ure YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual 23 A Communication option side of the ground wire B Drive side of the ground wire C Ground terminal D Ground wire Figure 5 14 Connect the Ground Wire ...

Page 24: ...ation Manual 4 Remove the option cover from the base A Base B Option cover Figure 5 15 Remove the Option Cover 5 Install a communication option and the insulator to the base Tighten the screw to a correct tightening torque 3 8 tapping screw 0 49 N m to 0 73 N m 4 34 in lb to 6 46 in lb ...

Page 25: ...ommunication option D 3 8 tapping screw Figure 5 16 Install the Communication Option 6 Put the communication option LED label on the option cover A Option cover B LED label Figure 5 17 Put the LED Label on the Cover 7 Install the option cover to the base Push the option cover until the hooks click into place on the base ...

Page 26: ...7B Option Card Mounting Kit Installation Manual A Base B Option cover Figure 5 18 Install the Option Cover 8 Install the case to the drive Tighten the screw to a correct tightening torque 4 12 tapping screw 0 69 N m to 0 73 N m 6 11 in lb to 8 67 in lb ...

Page 27: ...it Installation Manual 27 A 4 12 tapping screw Figure 5 19 Install the Case 9 Use the supplied screw to connect the option side of the ground wire to the option Tighten the screw to a correct tightening torque 3 8 tapping screw 0 49 N m to 0 73 N m 4 34 in lb to 6 46 in lb ...

Page 28: ...anual A 3 8 tapping screw B Ground wire Figure 5 20 Connect the Ground Wire 10 Connect communication cables to an option connector Isolate communication cables from main circuit wiring and other electrical lines Refer to the instruction manual for each communication option for more information ...

Page 29: ...5 Installation Procedure YASKAWA TOEP C720600 07B Option Card Mounting Kit Installation Manual 29 11 Install the front cover A Front cover Figure 5 21 Install the Front Cover ...

Page 30: ...ounting Kit Installation Manual 12 Use a slotted screwdriver to lock the front cover of the drive A Front cover lock Figure 5 22 Lock the Front Cover 13 Set the drive related parameters Refer to the instruction manual for each communication option for more information ...

Page 31: ...it Installation Manual 31 Revision History Date of Publication Revision Number Section Revised Content November 2019 1 All Revision Reviewed and corrected entire documentation 3 4 5 Addition Insulator and corresponding data March 2019 First Edition ...

Page 32: ...levant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2019 YASKAWA Electric Corporation MANUAL NO TOEP C720600 07B 1...

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