manualshive.com logo in svg

YASKAWA FSP Series, Short Form Installation Manual, Page: 1 / 58

Share
Download
YASKAWA FSP Series Short Form Installation Manual Download Page 1

 

 

 

 
 
 
 

 

 
 

 

 
 
 
 

FSP Amplifier  

(FSP-)

 SERIES

 

AC SERVO DRIVE Safety Precautions 
Short Form Installation Guide 

 
 

Summary of Contents for FSP Series

Page 1: ...FSP Amplifier FSP SERIES AC SERVO DRIVE Safety Precautions Short Form Installation Guide...

Page 2: ...FSP Amplifier Short Form Installation Guide Introduction 2...

Page 3: ...FSP Amplifier Short Form Installation Guide Introduction 3...

Page 4: ...information about the FSP Amplifier hardware Every effort has been made to make this guide complete and as accurate as possible However no warranty of suitability purpose or fitness is made or implied...

Page 5: ...FSP Amplifier Short Form Installation Guide Introduction 5 This page intentionally left blank...

Page 6: ...ain Circuit 32 5 5 Main Circuit Wiring Graphic Diagrams 33 5 5 1 Single phase 100 V 200 V Main Circuit 33 5 5 2 Single phase 200 V 0 8 kW and 1 5 kW Main Circuit 34 5 5 3 Three phase 200 V Main Circui...

Page 7: ...er for Brake Power Supply 48 9 3 Cable Specifications 50 9 4 Recommended Ferrite Cores 50 9 5 Shield Box 50 10 Overload Characteristics 51 11 Appendix A 52 11 1 I O Signals Connector CN1 52 11 2 Encod...

Page 8: ...o installing the product read these instructions carefully and retain for future reference This will enable you to properly use the FSP Amplifier and carry out periodic inspection maintenance etc Rela...

Page 9: ...s a potentially hazardous situation which if not avoided could result in death or serious personal injury CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor...

Page 10: ...cur after the servomotor is connected to the equipment not only damage the equipment but may also cause an accident resulting in death or injury The multi turn limit value must be changed only for spe...

Page 11: ...ilure to observe this warning may result in injury Checking on Delivery CAUTION Always use the servomotor and the FSP Amplifier in one of the specified combinations Failure to observe this caution may...

Page 12: ...mmable gases or combustibles Failure to observe this caution may result in electric shock or fire Do not step on or place a heavy object on the product Failure to observe this caution may result in in...

Page 13: ...ng current flows for 0 2 seconds when power is turned ON Frequently turning power ON and OFF causes main power devices like capacitors and fuses to deteriorate resulting in unexpected problems Observe...

Page 14: ...se run prohibited N OT signals are not effective during zero point search mode using parameter Fn003 Failure to observe this caution may result in injury When using the servomotor for a vertical axis...

Page 15: ...the power is ON Failure to observe this caution may result in electric shock or injury When replacing the FSP Amplifier resume operation only after transferring the previous FSP Amplifier parameters...

Page 16: ...allation Guide Introduction 1 3 Warning Label The following illustration shows an example of the FSP Amplifier s warning label The mounting position of the label differs depending on the model and cap...

Page 17: ...FSP Amplifier Short Form Installation Guide Introduction 1 4 Parts The part names of the FSP Amplifier are shown in the following diagram 17...

Page 18: ...ones you ordered Check the model numbers marked on the nameplates of the FSP Amplifier Is there any visible damage Check the overall appearance and check for damage or scratches that may have occurred...

Page 19: ...FSP Amplifier Short Form Installation Guide Appearance and Nameplate 3 Appearance and Nameplate 19...

Page 20: ...ower see table below Input Voltage B 100VAC or A 200VAC or D 400VAC Control Method MC Serial MH A B quadrature Options No options C P re load ed ECA M S S ingle phase a mplifier 08 and 15 only Output...

Page 21: ...xceed 55 C When installing multiple FSP Amplifiers side by side in a control panel install cooling fans and provide sufficient space around each FSP Amplifier to allow cooling by fan and natural conve...

Page 22: ...llation 4 3 Orientation Install the FSP Amplifier perpendicular to the wall and orientate it as shown in the figure below Firmly secure the FSP Amplifier through two or four mounting holes depending o...

Page 23: ...iers side by side provide at least 10 mm 0 4 in space between them and at least 50 mm 2 in space above and below them as shown in the figure above Install cooling fans above the FSP Amplifiers to prev...

Page 24: ...9 7 1 3 00 30D 6 7 9 7 20 A Three phase 400V 5 00 50D 10 3 14 9 0 7 4 78 A 3 1 Nominal value at rated load The specified derating is required to select an appropriate fuse capacity 2 Cutoff characteri...

Page 25: ...continuous regenerative state The following table shows the wire size and allowable current for three cables Use a cable whose specifications meet or are less than the values in the table 600 V Heat...

Page 26: ...25 Single phase 100V 0 20 02B HIV 2 0 HIV 1 25 0 03 A3A 0 05 A5A 0 10 01A 0 20 02A HIV 1 25 Single phase 200V 0 40 04A HIV 2 0 HIV 1 25 0 75 08A HIV 2 0 HIV 1 25 Single phase 220V 1 50 15A HIV 3 5 M4...

Page 27: ...Terminal Screw Size Tightening Torque N m 0 03 A3B 0 05 A5B 0 10 01B Single phase 100V 0 20 02B HIV l 25 HIV1 25 0 03 A3A 0 05 A5A 0 10 01A 0 20 02A Single phase 200V 0 40 04A HIV 1 25 HIV1 25 0 75 08...

Page 28: ...50D M5 1 6 to 2 4 Signal Line Wire Sizes The following table shows appropriate cables for CN1 and CN2 FSP Amplifier connectors Wire sizes were selected for three cables per bundle at 40 C ambient temp...

Page 29: ...QF Molded case circuit breaker 1PL Indicator lamp FIL Noise filter 1SUP Surge suppressor 1KM Magnetic contactor 1D Flywheel diode 1 These circuits are power lines Do not touch these terminalswhenthe p...

Page 30: ...ssor 1KM Magnetic contactor 1D Flywheel diode 1 These circuits are power lines Do not touch these terminalswhenthe power is ON to avoid electric shock 2 These circuits are SELV circuits and are separa...

Page 31: ...Magnetic contactor 1D Flywheel diode 1 These circuits are power lines Do not touch these terminalswhenthe power is ON to avoid electric shock 2 These circuits are SELV circuits and are separated from...

Page 32: ...Magnetic contactor 1D Flywheel diode 1 These circuits are power lines Do not touch these terminalswhenthe power is ON to avoid electric shock 2 These circuits are SELV circuits and are separated from...

Page 33: ...5 5 Main Circuit Wiring Graphic Diagrams 5 5 1 Single phase 100V 200V Main Circuit Personal Computer Cable type P N YS 12 Host Controller FSP Amplifier is compatible with most PLC motion controllers...

Page 34: ...41 indicating voltage shortage may occur when accelerating to max speed with max torque of motor 2 Short circuit B2 and B3 terminals using the internal regenerative resistor If capacity of the regener...

Page 35: ...stallation Guide Wiring 5 5 3 Three phase 200V Main Circuit Personal Computer Cable type P N YS 12 Host controller FSP Amplifier is compatible with most PLC motion controllers and indexers Used for a...

Page 36: ...stallation Guide Wiring 5 5 4 Three phase 400V Main Circuit Personal computer Cable type P N YS 12 Host controller FSP Amplifier is compatible with most PLC motion controllers and indexers Used for a...

Page 37: ...e grounding wire of the servomotor to of the FSP Amplifier Never share the grounding cable or main grounding point with welding equipment power equipment or other high voltage devices Separate the gro...

Page 38: ...T 24 V 0 V Control 1 When a power supply of 187V 15 of 220V or less is used alarm A 41 indicating voltage shortage may occur when accelerating to max speed with max torque of servomotor 5 7 DC Power S...

Page 39: ...2 Conducting Test Run for Servomotor Without Load When the servomotor is operated without a load set the speed loop gain user constant Pn100 to 40 or less The factory setting is 40 The speed loop gain...

Page 40: ...ring Operation CAUTION During operation do not touch the FSP Amplifier s heat sink Failure to observe this caution could result in burns Motor overload protection is provided internally Refer to the S...

Page 41: ...ng could result in electric shock After turning OFF power wait at least five minutes before servicing the product Otherwise residual electric charges could result in electric shock CAUTION Never chang...

Page 42: ...cessary Ambient temperature annual average 30 C Load factor 80 max Operation rate 20 hours day max 7 3 Replacing the Battery for an Absolute Encoder Battery replacement is only required for servo syst...

Page 43: ...e FSP Amplifier s control power to clear the absolute encoder battery alarm A 83 3 Turn ON the FSP Amplifier s control power 4 Make sure that FSP Amplifier is operating normally after power is turned...

Page 44: ...wiring and other conditions 8 1 1 Installation Single Three phase 100 200V FSP Amplifier PC FSP A3A to 30A 30W to 3 0kW Represents option with PC connected to CN3 connector Note Shielded Box with doo...

Page 45: ...ake Power Supply CLAMP CLAMP AC Power Supply Single phase200V or Three phase200V 50 60Hz U V W L1 L2 L1C L2C CLAMP CLAMP CORE CORE CORE CORE CORE BRAKE MOTO R ENCODER PE PLC or Controller PE CN3 CN CN...

Page 46: ...r Supply Three phase 400VAC U V W 24V 0V L1 L2 L3 CLAMP CLAMP CORE CORE CORE CORE CORE BRAKE MOTOR ENCODER PE PE CN3 CN1 CN2 Cable length approx 3m FSP Amplifier Mains Cable Length Approx 2m PLC or Co...

Page 47: ...positions of the core Cable Name Core Mounting Position Controller cable Near the Controller and the FSP Amplifier Servomotor cable Near the FSP Amplifier and the servomotor Encoder cable Near the FSP...

Page 48: ...0 10 07 Single phase 250 VAC 10A 20 0 75 08A 2 1 11 FN2070 16 07 Single phase 250 VAC 16 A Single phase 200 V 1 5 15A 4 0 19 FN350 30 33 Single phase 250 VAC 30 A 35 1 0 10A 2 3 7 2 0 20A 4 3 13 FN258...

Page 49: ...Form Installation Guide Peripheral Devices 49 Circuit Filter model Manufacturer Brake power circuit FN2070 6 X 3 or FMW2 52 6 07 Schaffner or Timonta 3 Replace X with connection type 07 wire 06 for s...

Page 50: ...etween FSP Amplifier and controller 9 4 Recommended Ferrite Cores Cable Encoder Cable Power Cable Manufacturer Absolute Serial 30W to 400W 0 8kW to 5kW Tokin Corp ESD SR 25 ESD SR 25 ESD SR 25 Fair Ri...

Page 51: ...evel is set under hot start conditions at a servomotor ambient temperature of 40 C 104 F A hot start indicates that both the FSP Amplifier and servomotor have run long enough at the rated load to be t...

Page 52: ...umitomo 3M Co Terminal Layout Pin No Name Pin No Name 1 Signal Ground 26 V CMP out 1 2 Signal Ground 27 TGON out 2 3 PL1 28 TGON out 2 4 SEN 29 S RDY out 3 5 V REF 30 S RDY out 3 6 Signal Ground 31 AL...

Page 53: ...Serial PG GND 2 PG GND 12 BAT 3 PG GND 13 BAT 4 PG 5V 14 PC 5 PG 5V 15 PC 6 PG 5V 16 PA 7 NC 17 PA 8 PS 18 PB 9 PS 19 PB 10 Serial PG 5V 20 NC Note NC Leave contact open Not Connected Terminal Layout...

Page 54: ...TXD 9 TXD 3 RXD 10 RXD 4 RXD 11 NC 5 NC 12 NC 6 RXD 13 5V 7 RT termination resistor 14 GND Note NC Leave contact open Not Connected 11 4 Analog Monitor Connector CN5 Mating 4 Pin Connector Model YEA...

Page 55: ...NON Yaskawa Motor with A B Encoder Encoder cable made by customer FSP Amplifier Side Pin Number 20 pin connector Signal Name Remarks 1 2 3 PG GND 4 5 6 10 PG 5V Twisted Pair 14 PC 15 PC Twisted Pair 1...

Page 56: ...GND Black Red 4 5 6 10 PG 5V White Twisted Pair 14 PC Green 15 PC White Twisted Pair 16 PA Blue 17 PA White Twisted Pair 18 PB Yellow 56 19 PB White Twisted Pair FG Connector Shield Yellow Green In c...

Page 57: ...FSP Amplifier Short Form Installation Guide Appendix A FSP Amplifier Short Form Installation Guide Appendix A 57 57...

Page 58: ...Drive South Waukegan IL 60085 United States Tel 1 800 927 5292 Fax 1 847 887 7310 motionproducts yaskawa com For more information refer to our web site www yaskawa com Specifications are subject to ch...

Reviews:

No comments