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YASKAWA ELECTRIC

 EZZ010926 FSDrive-MV1000 Instructions

1.1  Section Safety

1.1

Section Safety

W ARNING 

Electrical Shock Hazard

If any parts in the drive are damaged or missing, stop the drive and contact your Yaskawa representative or the nearest 
Yaskawa sales office.

Electrical circuits could fail when current is applied, resulting in death, serious injury, or fire.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive.

Failure to comply may result in ESD damage to the drive circuitry.

A motor connected to a PWM drive may operate at a higher temperature than a motor being run with a commercial 
power supply and its operating speed range may be reduced due to the motor is cooling capacity.

Check in advance that the drive is suited to the load of the motor to be used.

Summary of Contents for FSDrive-MV1000 Series

Page 1: ...spection and maintenance Ensure the end user receives this manual Class 2 kV 3 kV 4 kV 6 kV and 11 kV Mechanical Installation Electrical Installation Receiving Troubleshooting Options Specifications 7...

Page 2: ...mission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the i...

Page 3: ...gs 18 General Handling 18 i 5 Notes on Motor Operation 20 Application to Existing Standard Motors 20 i 6 Warranty Information 21 Warranty Period 21 Scope of Warranty 21 Restrictions 21 1 RECEIVING 23...

Page 4: ...t Wiring 98 Control Circuit Terminals 98 Control Circuit Terminal Layout and Specifications 100 Wiring the Control Circuit Terminal 101 3 7 Connecting to a PC 102 3 8 External Interlock 103 Drive Read...

Page 5: ...ion 140 5 3 Types of Faults Alarms and Errors 141 Types of Faults Alarms and Errors 141 Fault Alarm and Error Displays 142 5 4 Fault Detection 146 Fault Displays Causes and Possible Solutions 146 5 5...

Page 6: ...after Power Loss 185 6 PERIODIC INSPECTION MAINTENANCE 187 6 1 Section Safety 188 6 2 Periodic Inspection 190 Daily Inspection 190 Periodic Inspection 191 6 3 Maintenance 194 Part Replacement Guidelin...

Page 7: ...his product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 BEFORE USING THE PRODUCT 8...

Page 8: ...plementary notes Terms and Abbreviations Trademarks The companies and product names mentioned in this manual are trademarks or registered trademarks of those companies Super Energy Saving Medium Volta...

Page 9: ...pecifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due t...

Page 10: ...cuit in the application Failure to comply could result in death or serious injury A communication error between the digital operator keypad and the drive s internal control board may make it impossibl...

Page 11: ...to the drive This drive is suitable for circuits carrying a maximum current when shorted of 5 kVA with a maximum voltage of 2640 Vac class 2 kV 3630 Vac class 3 kV 4576 Vac class 4 kV 7260 Vac class 6...

Page 12: ...mation Class 2 kV Class 3 kV Class 4 kV Warning information nameplate A Serial number nameplate Warning information nameplate B Serial number nameplate Warning information nameplate A 2 4kV Serial num...

Page 13: ...umber nameplate Warning information nameplate B Warning information nameplate A Warning information nameplate C 6 0kV Serial number nameplate Warning information nameplate B Warning information namepl...

Page 14: ...GZJCWUV CKT QWVNGVU QP VQR QH VJG RCPGN CKPVCKP CKT HNQY VQ VJG RCPGNU DGVYGGP CPF CPF JWOKFKV CV QT NQYGT YKVJQWV EQPFGPUCVKQP PURGEV CPF ENGCP RCPGN CKT HKNVGTU CRRTQZKOCVGN QPEG C OQPVJ VQ OCKPVCK...

Page 15: ...KHVKPI ECDNG CEEGUU QRGPKPI 5GEWTGN CVVCEJ VJG NKHVKPI ECDNG VQ VJG HQWT FGUKIPCVGF OGVCN NKHVKPI JQNGU QP VJG VTCPUHQTOGT DQF 9JGP NKHVKPI WUG ECWVKQP VQ RTGXGPV FCOCIG VQ VTCPUHQOGT QT RCPGN GZVGTKQ...

Page 16: ...s that used with the drive To open the panel door for the high voltage section of the drive use the following procedure 1 Turn off the incoming circuit breaker and remove the key of the mechanical int...

Page 17: ...ct may reduce air flow for cooling and cause overheating and faults Do not use air exhaust duct Operating Environment When the power to the drive is turned back on after it has been stopped for a long...

Page 18: ...ore turning the power on Breaker or Magnetic Contactor Selection and Installation Select a breaker with sufficient capacity for the main circuit power supply side of the drive taking the inrush curren...

Page 19: ...nd outputs of the drive main circuit contain harmonic components that may adversely affect communication devices such as AM radios used in the vicinity Use high voltage cables and ground any shielded...

Page 20: ...med Vibration and Shock The PWM control with multiple outputs connected in the drive reduces motor oscillation to the same level as in operation by commercial power supply However the motor oscillatio...

Page 21: ...ions Problems caused by unavoidable occurrences such as natural disaster or fire Or other problems not due to defects in Yaskawa workmanship or materials Warranty service is only applicable within the...

Page 22: ...i 6 Warranty Information 22 YASKAWA ELECTRIC EZZ010926 FSDrive MV1000 Instructions...

Page 23: ...eiving This chapter explains how to inspect the drive upon receipt and describes the parts of the drive their names and configuration 1 1 SECTION SAFETY 24 1 2 GENERAL DESCRIPTION 25 1 3 MODEL NUMBER...

Page 24: ...when current is applied resulting in death serious injury or fire NOTICE Observe proper electrostatic discharge procedures ESD when handling the drive Failure to comply may result in ESD damage to the...

Page 25: ...420 A AA115 500 115 480 A AA135 600 135 560 A AA160 700 160 670 A AA180 800 180 750 A AA205 2 900 205 850 A AA220 2 1000 220 920 A AA280 2 1250 280 1160 A AA330 2 1500 330 1370 A AA390 2 1750 390 162...

Page 26: ...900 D DA155 1250 155 1120 D DA190 1500 190 1370 D DA220 2 1750 220 1590 D DA250 2 2000 250 1800 D DA285 2 2250 285 2050 D DA315 2 2500 315 2270 D DA340 2 2750 340 2500 D DA375 2 3000 375 2700 D DA440...

Page 27: ...Under development Power Supply Frequency Hz Output Voltage kV Model CIMR MV2 Nominal Capacity kVA Rated Output Current A Max Applicable Motor Capacity 1 kW 11 50 60 11 H HA035 660 35 530 H HA050 950...

Page 28: ...r rated current When a speed estimation type speed search is performed only one motor must be combined with one drive In addition the frequency must be no greater than 120 Hz and the motor capacity mu...

Page 29: ...Yaskawa representative or the nearest Yaskawa sales office Electrical circuits could fail when current is applied resulting in death serious injury or fire Nameplate The nameplate is affixed on the i...

Page 30: ...6 4 37 0 4 6 176276 744 06 4 6 176276 81 6 2 5 4 6 0276 81 6 2 5 2 6 1 4 8 M8 M8 M8 55 Model Capacity Input voltage Output voltage Output current Input frequency Manufactured date Serial number Mass 6...

Page 31: ...ode A Standard B China U U S A No Input Voltage A C D F H No Input Frequency 5 50 Hz 6 60 Hz No Output Voltage Class A 2 4 kV 2 4 kV D 4 16 kV F 6 6 kV H 11 kV C 3 3 kV No Output Current 3 6 11 kV Cla...

Page 32: ...P Figure 1 8 Figure 1 8 Internal Layout Drive 2 kV Class 600 HP Figure 1 9 Figure 1 9 External Appearance Viewing Doors Drive 3 kV Class 800 kVA A Digital Operator A Cooling fan D Main circuit output...

Page 33: ...Power Cell E Main circuit input terminals C Control circuit terminal 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 2NGCUG FQ PQV ECVEJ VJG HKPIGT 2NGCUG FQ PQV ECVEJ VJG HKP...

Page 34: ...ass 1600 kVA Figure 1 15 Figure 1 15 External Appearance Viewing Doors Drive 11 kV Class 2650 kVA A Digital Operator A Cooling fan D Main circuit output terminals B Power Cell E Main circuit input ter...

Page 35: ...er writing reading and status fault monitoring and a connector USB for DriveWizard Plus MV communications are provided on the control panel door For details on the names and functions of each part of...

Page 36: ...hase 6 kV class Total of 9 cells Three for each phase 11 kV class Total of 9 cells Five for each phase Multiple cooling fans for the Power Cell panel are mounted in the upper part of the drive panel C...

Page 37: ...below Control board Isolation board Current detection resistance board Interface board with optical fiber only for 11 kV class drives Power Supply to the Controller The following three types of power...

Page 38: ...1 4 Component Names and Configuration 38 YASKAWA ELECTRIC EZZ010926 FSDrive MV1000 Instructions...

Page 39: ...ical Installation This chapter describes the correct installation environment for the drive the space required to mount it the types of dimension drawings and other matters 2 1 SECTION SAFETY 40 2 2 M...

Page 40: ...an 40 C and a humidity of no greater than 85 Yaskawa recommends the installation of an air conditioner Observe the following precautions when installing the drive panel When installing the panel take...

Page 41: ...foreign objects or obstructions on or around parts where power flows at the air filters or on the ventilation louver on the top of the drive Failure to comply could result in damage to the panel Note...

Page 42: ...C Min 2000 mm Installation Space Details A Top Sufficient space to remove the cooling fans from the top of the drive is required for fan replacement Air is expelled through the cooling fans on top of...

Page 43: ...0 400 to 1000 1 The following models are under development 2 kV class 700 to 1750 HP 2000 to 2750 HP 4 kV class 1750 to 3000 HP 3500 to 5000 HP 11 kV class 5000 to 12000 kVA Use the support hooks on t...

Page 44: ...n the rollers so stress is evenly distributed on the bottom of the drive Create a smooth even surface for rolling by laying boards flat on the floor Use boards with sufficient strength and durability...

Page 45: ...ult in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the dri...

Page 46: ...is no greater than 60 Wire ropes for lifting Drive Support hooks 4 pieces Support hook installation opening Front view Top view 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10 76 10...

Page 47: ...ly could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the to...

Page 48: ...ation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Note Drive...

Page 49: ...on Procedure 1 Class 4 kV Transportation Procedure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 10 Figure 2 10 Inserting Wire Ropes for L...

Page 50: ...tion of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Note Drives...

Page 51: ...cedure 1 Class 6 kV Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Figure 2 13 Figure 2 13 Inserting Wire Ropes for Lif...

Page 52: ...in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive...

Page 53: ...lt in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the driv...

Page 54: ...1 Class 11 kV Transportation Procedure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 18 Figure 2 18 Inserting Wire Ropes for Lifting 2 Ens...

Page 55: ...y could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top...

Page 56: ...All models Note Models other than those indicated above are delivered with the transformer panel Power Cell panel and control panel integrated within a single frame On these models eight holes are pr...

Page 57: ...Figure 2 24 Mounting Holes for Side by Side Installation Drive 6 kV Class 1600 kVA Figure 2 25 Figure 2 25 Mounting Holes for Side by Side Installation Drive 11 kV Class 2650 kVA Transformer panel fra...

Page 58: ...ed in this manual Any space between two frames may cause a leakage of cooling air resulting in drive failure Category Specifications Bolts between Panel Tightening torque of M10 bolts provided as acce...

Page 59: ...Even in normal installation environments where there is no vibration secure the drive with bolts in all the designated holes Table 2 17 Drive Installation Dimensions and Sizes and Numbers of Mounting...

Page 60: ...FA100 1 Figure 2 34 1360 1260 1030 8 17 F FA140 1 Figure 2 34 1360 1260 1030 8 17 F FA200 1 Figure 2 34 1660 2360 1230 8 17 F FA260 1 Figure 2 34 2160 2860 1230 8 17 F FA330 1 Figure 2 35 1180 1760 14...

Page 61: ...Channel Contact Face Figure 2 27 Figure 2 27 Dimension Drawing 1 for Bottom Class 2 kV Figure 2 28 Figure 2 28 Dimension Drawing 2 for Bottom Class 2 kV Taper washer for M12 bolt 1 FL 17 M12 bolt nut...

Page 62: ...2 30 Figure 2 30 Dimension Drawing 2 for Bottom Class 3 kV Figure 2 31 Figure 2 31 Dimension Drawing 3 for Bottom Class 3 kV Cable inlet Front with the door removed 120 d W2 W1 120 20 20 6 17 3 0kV Ca...

Page 63: ...2 34 Figure 2 34 Dimension Drawing 1 for Bottom Class 6 kV Figure 2 35 Figure 2 35 Dimension Drawing 2 for Bottom Class 6 kV 20 20 d 120 120 W1 W1 Front with the door removed Cable inlet 6 17 4 16kV...

Page 64: ...36 Figure 2 36 Dimension Drawing 1 for Bottom Class 11 kV Figure 2 37 Figure 2 37 Dimension Drawing 2 for Bottom Class 11 kV 10 17 W1 240 d W2 W2 20 20 120 120 Front with the door removed Cable inlet...

Page 65: ...6AA102 1680 1050 2800 2550 250 2600 A6AA115 1680 1050 2800 2550 250 2800 A6AA135 1680 1050 2800 2550 250 2800 A6AA160 1 Figure 2 39 3500 1270 2500 2100 400 6000 A6AA180 1 3500 1270 2500 2100 400 6000...

Page 66: ...400 3600 F FA100 1 3100 1100 2550 2150 400 3900 F FA140 1 3100 1100 2550 2150 400 4200 F FA200 1 4500 1300 2550 2150 400 6600 F FA260 1 5500 1300 2550 2150 400 8000 F FA330 1 6300 1600 2800 2400 400 1...

Page 67: ...Figure 2 38 Dimension Drawing 1 Class 2 kV Figure 2 39 Figure 2 39 Dimension Drawing 2 Class 2 kV Figure 2 40 Figure 2 40 Dimension Drawing 1 Class 3 kV Door opening dimension W Max 800 mm D H1 H2 H...

Page 68: ...imension Drawing 2 Class 3 kV Figure 2 42 Figure 2 42 Dimension Drawing 1 Class 4 kV Figure 2 43 Figure 2 43 Dimension Drawing 2 Class 4 kV Max 800 mm D Door opening dimension H2 H1 H W 3 0kV Door ope...

Page 69: ...0 Instructions 69 Mechanical Installation 2 Figure 2 44 Figure 2 44 Dimension Drawing Class 6 kV Figure 2 45 Figure 2 45 Dimension Drawing Class 11 kV Max 800 mm D Door opening dimension H2 H1 H W 6 0...

Page 70: ...ng an Installed Drive To protect it from dust and water droplets cover the whole drive with two layers of sheeting The sheet should be at least 0 1 mm thick Completely seal the bottom of the drive wit...

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