YASKAWA E7U Programming Manual Download Page 1

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E7 Drive

Programming Manual

Model: E7U

Document Number: TM.E7.02

Summary of Contents for E7U

Page 1: ...E7 Drive Programming Manual Model E7U Document Number TM E7 02...

Page 2: ...20 b5 30 0 H3 08 2 n3 01 5 A2 21 b8 01 0 H3 09 2 n3 02 150 A2 22 b8 04 kVA Dep H3 10 100 n3 03 1 A2 23 b8 05 20 H3 11 0 n3 04 40 A2 24 b8 06 0 H3 12 0 3 o1 01 6 A2 25 C1 01 30 H3 13 0 o1 02 1 A2 26 C1...

Page 3: ...nnel The Drive must be installed according to this manual and local codes Do not connect or disconnect wiring while the power is on Do not remove covers or touch circuit boards while the power is on D...

Page 4: ...or equipment damage resulting from failure to heed the warnings in this manual Intended Use Drives are intended for installation in electrical systems or machinery For use in the European Union the i...

Page 5: ...S interface card is also available The LCD keypad operator is equipped with Hand Off Auto functions copy feature 7 language choices and 5 lines of display with 16 characters per line User parameter se...

Page 6: ...tallation of this product These documents may be provided with the product or upon request Contact Yaskawa Electric America Inc as required Documents may include the following TM E7 01 Users Manual in...

Page 7: ...References 32 d2 Reference Limits 34 d3 Jump Frequencies 35 d4 Sequence 36 E1 V f Pattern 37 E2 Motor Setup 43 F6 Com OPT Selection 44 H1 Digital Inputs 45 H2 Digital Outputs 63 H3 Analog Inputs 70 H...

Page 8: ...l the ADV MENU is shown in the upper left corner of the digital operator 2 Press the DATA ENTER key to enter the programming menu The first parameter shown is A1 00 Select Language 3 Press the DATA EN...

Page 9: ...ngs are stored when parameter o2 03 1 Set Defaults 2 2 Wire Initialization 2220 The Drive parameters are returned to factory default values with digital inputs S1 and S2 configured as Forward Run and...

Page 10: ...e can be programmed to select up to 32 parameters for limited access programming By setting the Access Level to User Level A1 01 1 User Level only the parameters entered into parameters A2 01 through...

Page 11: ...nto the network b1 02 Run Source To successfully operate the Drive remotely an external run command must be received by the Drive Parameter b1 02 specifies from where the run command will be accepted...

Page 12: ...2 Serial Com and connect the RS 485 422 serial commu nication cable to R R S and S on the removable terminal block Be sure to use this setting when using the LONWORKS option card To issue the Run comm...

Page 13: ...ermined by the following formula If S Curve characteristics are specified by the Drive programming they will add to the total time to stop 1 Coast to stop When the Run command is removed the Drive wil...

Page 14: ...command will need to be cycled before operation can occur The time T operation wait time is determined by the output frequency when the Run command is removed and the active deceleration time C1 02 F...

Page 15: ...2 1 Terminals Parameter b1 07 determines whether the Drive will Ignore the external Run command until it is removed and re instated b1 07 0 Cycle Extern Run OR Accept the already present Run command a...

Page 16: ...ciated with the DC injection braking feature Parameters involving the starting frequency current level braking time and motor pre heat current level are located here b2 01 DC Injection Braking Start F...

Page 17: ...Range 0 00 to 10 00 Seconds Factory Default 0 00 Seconds The Drive can be programmed to automatically DC Inject for a predetermined amount of time prior to accelerating to speed b2 03 and or at the en...

Page 18: ...equiring it to be brought to minimum speed Speed Search can be programmed to always be active by setting b3 01 or it can be commanded by remote contact closure by setting a digital input There are two...

Page 19: ...d estimation mode cannot be used when there are multiple motors operated by one Drive or the motor is two or more frames smaller than the standard size motor per the Drive capacity IMPORTANT If a UV1...

Page 20: ...es Current Detection Yes Current Detection Yes Current Detection Run command Output frequency Output current OFF ON b3 02 Deceleration time set in b3 03 Set frequency reference Minimum baseblock time...

Page 21: ...etting Range 0 0 to 20 0 Seconds Factory Default 0 2 Seconds In cases where an output contactor is used between the Drive and the motor extra waiting time is provided after power returns and before Sp...

Page 22: ...nd input H3 xx 19 and the terminal status is ON Upper limit Fmax x109 b5 01 3 b5 01 1 Upper limit Fmax x109 Lower limit Fmax x109 Lower limit 0 4 MEMOBUS Reg 06H PI target value Integral Hold H1 xx 31...

Page 23: ...to match the PI setpoint b5 19 The setting of b5 01 will determine whether PI functionality is disabled b5 01 0 Disabled enabled b5 01 1 Enabled or enable with the output of the PI function used to tr...

Page 24: ...large overshoots in the Drive s response to error the difference between the setpoint and the feedback b5 07 PI Offset Adjustment Setting Range 100 0 to 100 0 Factory Default 0 0 The PI Offset Adjustm...

Page 25: ...function to have a greater regulating affect on the speed command b5 11 PI Reverse Selection Parameter b5 11 determines whether reverse operation is allowed while using PI control b5 01 0 The factory...

Page 26: ...e in parameter b5 15 If the Drive s output drops below the level set by the Sleep Function Start Level b5 15 and remains there at least as long as the delay time determined by the Sleep Delay Time b5...

Page 27: ...g of b1 01 See Table 1 Setpoint Options b5 19 PI Setpoint Value Setting Range 0 00 to 100 00 Factory Default 0 00 Parameter b5 19 is for a PI Setpoint value When b5 18 1 Enabled the value of b5 19 wil...

Page 28: ...1 38 or U1 24 b5 21 Sleep Source Parameter b5 21 selects the sleep function characteristic action When b5 21 0 SFS Input the sleep function start level b5 15 is compared to the Drive s output Speed Co...

Page 29: ...emporary boost is determined by the PI Setpoint Boost Setting b5 25 Once the temporary boost level is reached or the PI Maximum Boost Time b5 26 is exceeded the Drive output shuts off snoozes and the...

Page 30: ...measured feedback is pressure but the PI loop needs to regulate flow b5 29 PI Square Root Gain Setting Range 0 00 to 2 00 Factory Default 1 00 A multiplier applied to the square root of the feedback b...

Page 31: ...tory setting will be Drive capacity dependant but can be adjusted in small amounts while viewing the kW monitor U1 08 and running the Drive to minimize the output kW A larger value typically results i...

Page 32: ...eleration time to avoid high pressure limit trips due to damper closure as the system is shut down An alternate solution in this situation is to set parameter b1 03 to Coast to Stop C1 09 Fast Stop Ti...

Page 33: ...whenever the output frequency is equal to or above the value of C1 11 and use Acceleration 2 and Deceleration 2 whenever the output frequency is below the value of C1 11 A multi function input progra...

Page 34: ...e S Curve transition into and out of the active acceleration rate can be programmed independently C2 01 will ramp up the acceleration from no acceleration up to the rate of C1 01 or C1 03 C2 02 will r...

Page 35: ...owing cases If the Drive to motor cable is long increase C4 01 If the motor capacity is smaller than the Drive capacity increase C4 01 If the low speed motor performance is unstable decrease C4 01 If...

Page 36: ...arrier Frequency Parameter Factory Defaults C6 01 2 Normal Duty 2 208V 240V Drives 1 480V Drives 1 Model CIMR E7U C6 02 Carrier Frequency kHz C6 03 Carrier Frequency Max kHz C6 04 Carrier Frequency Mi...

Page 37: ...rofile of the carrier frequency is show below and can be configured to the users specification by setting the carrier frequency upper and lower limits C6 03 and C6 04 respectively and a carrier freque...

Page 38: ...cy Reference 3 d1 04 Frequency Reference 4 Setting Range 0 00 to E1 04 Value Factory Default 0 00 Hz Fig 25 Preset Reference Timing Diagram RUN Multi step Reference 1 Input Multi step Reference 2 Inpu...

Page 39: ...eset speed If b1 01 0 Operator then Frequency Reference 1 will be used If H3 09 2 Aux Reference then the analog input A2 will be used instead of Frequency Reference 2 for the second preset speed If H3...

Page 40: ...ig 26 Frequency Reference Upper and Lower Limit Effects on the Speed Command d2 03 Master Speed Reference Lower Limit Setting Range 0 0 to 110 0 Factory Default 0 0 Unlike Frequency Reference Lower Li...

Page 41: ...ly accept higher speed commands when the commanded speed rises above the upper end of the dead band for increasing refer ences Similarly the Drive will clamp the frequency reference just above the dea...

Page 42: ...m If d4 01 1 Enabled then the speed command will be the last commanded speed before the Run command was removed See Figure 34 d4 02 Trim Control Level Setting Range 0 to 100 of Maximum Speed Factory D...

Page 43: ...ed There are 14 different preset V f patterns to select from with varying voltage profiles saturation levels frequency at which maximum voltage is reached and maximum frequencies There are also settin...

Page 44: ...1 F 60Hz High Starting Torque 1 A 50Hz Saturation 2 High Starting Torque 2 B 72Hz 3 High Speed Operation 90Hz C Variable Torque 50Hz Variable Torque 1 4 120Hz D Variable Torque 2 5 60Hz Variable Torq...

Page 45: ...255 0V 240V Models 0 0 to 510 0V 480V Models Factory Defaults 18 0V 240V Models 33 6V 480V Models E1 09 Minimum Output Frequency Setting Range 0 0 to 200 0 Hz settings above 120 0 Hz are currently not...

Page 46: ...Name Unit Factory Setting E1 03 V f Pattern Selection 0 1 2 3 4 5 6 7 E1 04 Max Output Frequency Hz 50 0 60 0 60 0 72 0 50 0 50 0 60 0 60 0 E1 05 Max Output Voltage V 240 0 240 0 240 0 240 0 240 0 24...

Page 47: ...Base Voltage V 0 0 0 0 0 0 0 For 480V class units the value is twice that of 240V class units Table 7 V f Pattern Default Settings for Drive Capacity 3 to 40HP for 240V Class Parameter No Name Unit F...

Page 48: ...oltage V 0 0 0 0 0 0 0 For 480V class units the value is twice that of 240V class units Table 8 V f Pattern Default Settings for Drive Capacity 50 to 150HP for 240V Class Parameter No Name Unit Factor...

Page 49: ...E2 01 may be set as low as 10 of the Drive output current rating The AMP value in E2 01 however must always be greater than the No Load Current value in parameter E2 03 or an OPE02 error will be displ...

Page 50: ...at the 2CN connector the Drive will automatically monitor the card for any type of communication errors F6 01 is applicable no matter whether a run command or speed command is coming via the option bo...

Page 51: ...unication Option PCB A communication option card can read the Drive s DPRAM to access the current monitor The format of the current reading in the DPRAM will be determined by parameter F6 05 F6 05 0 A...

Page 52: ...p Reference 1 20 2F External Fault 4 Multi step Reference 2 30 Integral Reset 6 Jog Frequency Reference 1 31 Integral Hold 7 Multi Accel Decel 1 34 PI Soft Start Cancel 8 External Baseblock N O 35 PI...

Page 53: ...nfiguration for 3 Wire Control Fig 31 3 Wire Control Timing Diagram Function Local Remote Selection Setting 1 This function has been disabled Please refer settings 6D and 6E IMPORTANT As long as the S...

Page 54: ...igital inputs set for Multi step Ref 1 H1 0x 3 and Multi step Ref 2 H1 0x 4 Changing the active speed command via the Multi step References can be done while the Drive is running The following table d...

Page 55: ...Frequency Reference Setting 6 When a digital input configured as Jog Freq Ref H1 0x 6 is Closed the active speed command will be the setting of parameter d1 17 Jog Frequency Reference Closure of this...

Page 56: ...0x 9 When the baseblock state is removed the speed search function is used to catch the coasting motor and ramp it back to the commanded speed The method of speed search Current Detection or Speed Est...

Page 57: ...and a Run command is input the Speed Command will be the last output frequency memorized by the Acc DecRampHold function if the Acc Dec RampHold input is still closed Fig 34 Accel Dec RampHold Functi...

Page 58: ...set speed excluding the Jog function is disabled and the analog speed command input becomes a potential frequency reference lower limit The lower limit of the MOP function is the greater of the analog...

Page 59: ...sly for 500 ms or more an external fault will occur and the Drive will stop using the method set by b1 03 Function Fault Reset Setting 14 Whenever the Drive detects a fault condition the fault output...

Page 60: ...must be configured as a Timer Function output H2 0x 12 and the Timer Function ON Delay and OFF Delay parameters b4 01 and b4 02 respectively must be programmed Once the applicable parameter are progra...

Page 61: ...both are configured they can be used to trim the Speed Command by adding or subtracting a set frequency d4 02 from the currently commanded speed Once the input is cleared the Speed Command will return...

Page 62: ...ith the x in EFx and Sx represent the terminal number of the digital input that the fault was received on To program an External Fault the value input into the H1 0x parameter will determined by Conta...

Page 63: ...ns Not allowing Integral windup produces a more stable PI control Function PI SFS Cancel Setting 34 SFS means softstart also referred to as accel decel in this description By configuring a digital inp...

Page 64: ...windings will prevent the moisture from condensation on the wire Motor pre heating can only be initiated by closing a digital input programmed as a Motor Pre heat input H1 0x 60 The level of the DC c...

Page 65: ...f diagnosing the serial communications operation The test involves wiring the send and receive terminals of the RS 485 422 port together The Drive transmits data and then confirms the communications a...

Page 66: ...e to 5 and stopping time should be limited to 90 seconds or less Function Jog2 Setting 69 The Jog2 function applies to 3 Wire control only If a digital input is configured as Jog2 H1 0x 69 when the dr...

Page 67: ...mmand reference input only The Auto Mode Selection H1 0x 6D and the Hand Mode Selection H1 0x 6E allows use of a digital input to toggle between the Auto and Hand operational modes for speed control T...

Page 68: ...a Run command is closed the digital operator will display Unlike the Drive Enable digital input function H1 0x 6A that requires the run command to be cycled removed then reapplied if the Run command...

Page 69: ...the Drive is outputting voltage This will include deceleration and DC Injection Function Zero Speed Setting 1 The Zero Speed output will close whenever the output frequency falls below the Minimum Fr...

Page 70: ...sis to the Freq Detect 1 function Whenever the output frequency approaches the Speed Agree Level while accelerating it will need to be equal to or exceed the Speed Agree Level L4 01 plus the Speed Agr...

Page 71: ...Ready output closed Function DC Bus Undervolt Setting 7 The DC Bus Undervolt output will close whenever the main circuit DC Bus voltage or control circuit power supply drop below their respective tri...

Page 72: ...ysteresis of 10 of the Drive rated output current Fig 44 Trq Det 1 N O Timing Diagram Function Loss of Reference Setting C The Loss of Reference configured digital output will close when the Drive has...

Page 73: ...output H2 0x E will close Any digital output configured as Minor Fault will close whenever a minor fault of alarm condition exists Function Reset Cmd Active Setting 11 A Reset Cmd Active digital outpu...

Page 74: ...ming Diagram Function Reverse Dir Setting 1A The Reverse Dir digital output will close whenever the Drive is turning the motor in the direction that corresponds to the reverse direction CW or CCW The...

Page 75: ...of the Drive monitor the temperature near the devices attached to the heatsink e g input diode modules output transistor modules and will fault the drive if the temperature reaches 105oC An OH Prealar...

Page 76: ...d 10 bits if 4 20mA A2 only Fig 48 Output Frequency as Commanded Via Analog Input If a different span of analog input signal is desirable it will be necessary to adjust the gain the bias or both to al...

Page 77: ...pan Fig 50 Output Frequency with Reduced Bias Setting As a further example for an inverse acting speed command set the bias 100 and the gain 0 The minimum analog input level 0Vdc or 4mA will produce a...

Page 78: ...analog input The S1 2 dipswitch setting determines the internal resistance of the A2 input while parameter H3 08 determines how the Drive interprets the measured signal Fig 52 DIP Switch S1 Setting De...

Page 79: ...s applied by the A2 analog input functions differently than the level set by the H3 03 If both biases are used simultaneously they will sum together The level of the A1 analog input as a percentage of...

Page 80: ...egarding specifying the setpoint source PI parameters are listed in section b5 Parameters H3 10 Terminal A2 Gain and H3 11 Terminal A2 Bias can be used to configure the A2 analog input to match the si...

Page 81: ...tch S1 2 is in the OFF position see Figure 52 Fig 57 Thermistor To Drive Connection Diagram After the connections are made configure the A2 analog input for motor temperature protection by setting H3...

Page 82: ...er to maintain a desired differential between two feedback signals Air handling unit return fan speed control in a volume snatching strategy for building pressure control is an example When the A2 ana...

Page 83: ...a noisy analog reference is used Parameter H3 12 sets the time constant for a first order filter that will be applied to both the A1 and A2 analog inputs The Drive operation becomes more stable the lo...

Page 84: ...correspond to the chosen Speed Command input whether it is input via the digital operator analog input or serial communication 100 will be equivalent to the maximum output frequency of the Drive E1 0...

Page 85: ...l correspond to the voltage level of the Drive s DC Bus 100 will correspond to 400Vdc for the 240Vac input Drive and 800Vdc for the 480Vac input Drive Function Output kWatts Setting 8 The analog outpu...

Page 86: ...the measured error of the PI function The measured error of normal PI operation is the setpoint minus the feedback The measured error of the differential PI is the difference between the A1 and A2 an...

Page 87: ...03 Terminal FM Bias Setting Setting Range 110 0 to 110 0 Factory Default 0 0 The gain and bias parameters for the analog outputs of the Drive allow the programmer to customize the output signal for t...

Page 88: ...Terminal AM Bias Setting Setting Range 110 0 to 110 0 Factory Default 0 0 Refer to parameters H4 02 H4 03 for description details H4 07 Terminal FM Signal Level Selection H4 08 Terminal AM Signal Lev...

Page 89: ...sequently the slave address of each slave must be individually set so that the master can perform serial communication using that address Slaves receiving commands from the master perform the specifie...

Page 90: ...e between the PLC and the Drive 2 Turn ON the input power to the Drive 3 Set the required communication parameters H5 01 to H5 09 using the Digital Operator 4 Turn OFF the input power to the Drive and...

Page 91: ...el Selects the communication parity for terminals R R S and S 0 No Parity 1 Even Parity 2 Odd Parity 0 to 2 0 Programming H5 04 Stopping Method after Communication Error Serial Fault Sel Selects the s...

Page 92: ...the Drive as shown below Data Configure consecutive data by combining the storage register address test code for a loopback address and the data the register contains The data length changes dependin...

Page 93: ...y setting for CRC 16 communication is typically zero but when using the Modbus system set the factory setting to one e g set all 16 bits to 1 2 Calculate CRC 16 using MSB as slave address LSB and LSB...

Page 94: ...e 2 Drive Fig 66 Function Code 03H Message Example Command Message Response Message During Normal Operation Response Message During Error Slave Address 02H Slave Address 02H Slave Address 02H Function...

Page 95: ...address 01H Slave address 01H Function code 08H Function code 08H Function code 88H Test Code High Byte 00H Test Code High Byte 00H Error Code 01H Low Byte 00H Low Byte 00H CRC 16 High Byte 86H Data...

Page 96: ...esponse Message During Normal Operation Response Message During Error Slave Address 01H Slave Address 01H Slave Address 01H Function Code 10H Function Code 10H Function Code 90H Start Register High By...

Page 97: ...0002H Frequency reference Set units using parameter o1 03 0003H to 0005H Not used 0006H PI Setpoint 0007H Analog output 1 setting 11 V 726 to 11 V 726 10V 660 0008H Analog output 2 setting 11 V 726 to...

Page 98: ...1 OH2 Bit 4 Not used Bit 5 Fuse blown PUF Bit 6 PI feedback reference lost FbL Bit 7 External error EF EFO Bit 8 Hardware error CPF Bit 9 Motor overload OL1 or overtorque 1 OL3 detected Bit A PG broke...

Page 99: ...que detection 1 Detected Bit C Frequency reference lost 1 Lost Bit D Retrying error 1 Retrying Bit E Error including Modbus communications time out 1 Error occurred Bit F Modbus communications time ou...

Page 100: ...0001H Operation signal Bit 0 Run forward 1 Run 0 Stop Bit 1 Reverse operation command 1 Run 0 Stop Bits 2 and 3 Not used Bit 4 External error 1 Fault set using H1 01 Bit 5 Error Fault 1 Reset commands...

Page 101: ...ts being read or written is outside the range of 1 to 16 In write mode the number of data packets in the message is not No of packets x 2 21H Data setting error Upper limit or lower limit error has oc...

Page 102: ...Digital Operator displays the frequency reference value If an error occurs a CE Modbus communication error alarm will be displayed on the Digital Operator the fault contact output will be turned ON a...

Page 103: ...e special fast stopping time specified by C1 09 H5 04 2 Fast Stop or continue operating using the commands received before the serial communication fault and flashing an alarm on the digital operator...

Page 104: ...ions via the RS 485 422 terminals parameter H5 08 must be programmed to specify to the Drive which format is being used Drive power should be cycled after a change is made to this parameter H5 09 Comm...

Page 105: ...ed The maximum output current level at which there is no time limit for operation the OL Start Point is different depending on the output frequency For instance if the Drive is being operated at 60 Hz...

Page 106: ...occur when the Drive is running at 60 Hz and 133 of the motor s full load amp rating E2 01 Adjusting the value of L1 02 can shift the set of OL1 curves up the Y axis of the diagram below but will not...

Page 107: ...ng the PTC thermistor per the figure below the Drive can react to the increasing motor winding temperature with both an alarm L1 03 and a fault L1 04 Fig 73 A typical PTC Thermistor characteristic sho...

Page 108: ...rm Only The Drive s fault contact MA MB will not close If the measured voltage into the A2 analog input exceeds 2 34Vdc the Drive will fault OH4 and either ramp to a stop in the time specified by C1 0...

Page 109: ...tential ride thru time If L2 01 2 CPU Power Active the Drive ignores L2 02 and attempts a restart as long as the control power supply is still able to maintain a minimal voltage level In effect settin...

Page 110: ...h current from damaging the Drive s input diodes An AC Line dip and fast voltage recovery can potentially cause a large inrush current L3 Stall Prevention L3 01 Stall Prevention Selection During Accel...

Page 111: ...for Stall Prevention During Acceleration The L3 02 parameter is set as a percentage of the Drive rated output current If the motor capacity is small compared to the Drive s capacity or if the motor s...

Page 112: ...eed Command level See figure below If L3 01 2 Intelligent the intelligent stall prevention is enabled The active deceleration time is ignored and the Drive will attempt to decelerate as quickly as pos...

Page 113: ...ontinue to decelerate until the output current level drops below the L3 06 level less a 2 hysteresis Once the output current drops below the L3 06 2 level the Drive will begin to accelerate at the cur...

Page 114: ...80 0 of previous speed command The Drive can be configured to compensate for the loss of its external speed command An external speed command is considered lost if it drops 90 of its value in 400mS or...

Page 115: ...e Even if the restart fails the restart count is increased by one as long as the Drive attempted to rotate the motor The restart count will not be incremented if the restart is not attempted due to a...

Page 116: ...initiate OC Overcurrent LF Output Open Phase PF Input Phase Loss PUF DC Bus Fuse OL1 Motor Overload OL3 Overtorque OL2 Drive Overload OV DC Bus Overvoltage GF Ground Fault UV1 DC Bus Undervoltage OH1...

Page 117: ...wish to check for an overtorque condition or an undertorque condition 2 Do you wish to check for the torque condition whenever the drive is running or only at speed agree Nuisance detection during acc...

Page 118: ...7 Trq Det 1 N C Fig 81 Over Torque Detection Fig 82 Under Torque Detection Output Curren Normally Open Torque Detection Digital Output t CLOSED L6 03 L6 03 L6 02 When the output current drops below th...

Page 119: ...d Reduce the Drive will continue to run but will reduce the speed to the level determined by parameter L8 19 Refer to the description for parameter L8 19 If a digital output is configured for OH Preal...

Page 120: ...ines whether the cooling fans are always ON whenever the Drive is powered L8 10 1 Fan Always On or if the cooling fans are only ON when the Drive is in a Run condition L8 10 0 Fan On Run Mode Paramete...

Page 121: ...ding for operation in a higher ambient temperature Fig 85 Ambient Temperature Derating Curve L8 15 OL2 Characteristic Selection at Low Speeds At very low speeds 6 Hz and below and very high current le...

Page 122: ...ction and operation leave the Soft CLA function enabled L8 19 Overheat Frequency Reference Reduction Level Setting Range 0 0 to 100 0 of maximum frequency Factory Default 20 0 of maximum frequency Whe...

Page 123: ...current by adjusting the output voltage n1 01 1 Enabled The Hunting Prevention function can eliminate the vibration but at the cost of Drive response Parameter n1 02 can adjust the gain of the Hunting...

Page 124: ...motor slip condition and lower the DC Bus voltage Normally this parameter will not need to be adjusted from the factory default If the OV fault occurs during HSB increase n3 01 in small increments 2...

Page 125: ...hat is being overhauled by the load A good test for the excessive load inertia is whether the Drive can stop the load normally w o a braking resistor but not with HSB in 180 seconds or less Fig 86 Hig...

Page 126: ...Status 13 Cumulative Operation Time 14 Software Number 15 Terminal A1 Input Voltage 16 Terminal A2 Input Voltage 18 Motor Secondary Current Iq 20 Output Frequency After Soft Start 24 PI Feedback Value...

Page 127: ...t or the User Monitor Whichever monitor is selected as the Power On top monitor the two monitors displayed below it are the next two sequential monitors See example below For example if the Drive need...

Page 128: ...alent synchronous motor RPM set o1 03 the number of motor poles If another engineered unit such as fpm or gpm is desired set o1 03 xxxx where X X X X X Digit 5 Digit 4 Digit 3 Digit 2 Digit 1 Digits 1...

Page 129: ...itor Setting Range 1 to 53 Factory Default 3 Normally the monitors shown directly below the active monitor are the next two sequential monitors If o1 06 User Monitor Selection Mode is set to 1 3 Mon S...

Page 130: ...0 Disabled pressing the OFF key while in the Auto mode will have no effect o2 03 User Parameter Default Value The Drive gives the option of configuring any and all of the programming parameters and th...

Page 131: ...Energy Saving Coefficient Value C6 02 Carrier Frequency Selection E2 01 Motor Rated Current E2 03 Motor No Load Current E2 05 Motor Line to Line Resistance L2 02 MPL Ride Thru Time L2 03 MPL Minimum...

Page 132: ...stored to memory 5 seconds after the INCREASE or DECREASE keys are released When o2 05 0 Disabled the digital operator INCREASE and DECREASE keys will change the speed command but the Drive will not...

Page 133: ...07 Cumulative Operating Time Setting Setting Range 0 to 65535 Hours Factory Default 0 Hours o2 08 Cumulative Operation Time Selection The Drive features an Elapsed Timer monitor that records in units...

Page 134: ...can be used to adjust or reset the Drive operation elapsed timer parameter o2 10 can be used to adjust the time displayed by the U1 40 monitor in the event of fan replacement o2 12 Fault Trace Fault H...

Page 135: ...ion To disable the use of the Hand button on the digital operator set o2 15 0 Disabled Once the Hand Key is disabled the Drive will not transfer to Hand and Run when the Hand key is pressed Setting De...

Page 136: ...get the following error After setting o3 02 1 Enabled it is possible to store parameter values in the digital operator by setting o3 01 1 INV OP READ A successful READ of the parameter values will di...

Page 137: ...sing the VERIFY function This VERIFY function should not be confused with the VERIFY that is displayed on the digital operator when viewing the Modified Constants menu To VERIFY the parameter values i...

Page 138: ...nd the Drive that the parameters are to be written to Model Number e g CIMR E7U2015 Software Number e g 03011 also known as FLASH ID Yaskawa offers DriveWizard software that can also READ COPY and VER...

Page 139: ...d to the Drive If the motor nameplate lists the rated power in terms of horsepower HP use the following formula to convert to kW before setting the value of T1 02 kW HP x 0 746 2 In T1 04 enter the Fu...

Page 140: ...Programming 134 Notes...

Page 141: ...the parameter numbers and names along with a description of each Also below the parameter name in bold type is the abbreviated name as it appears on the digital operator display keypad Parameter List...

Page 142: ...fault values can be restored by setting A1 03 to 1110 2220 2 Wire Initial 3330 3 Wire Initial 0 to 3330 0 Programming A1 04 Password 1 Enter Password When the value set into A1 04 does NOT match the v...

Page 143: ...Parameter 17 User Param 17 Programming A2 18 User Parameter 18 User Param 18 Programming A2 19 User Parameter 19 User Param 19 Programming A2 20 User Parameter 20 User Param 20 Programming A2 21 User...

Page 144: ...12 Hand Frequency Reference Selection HAND Fref Source Selects the speed command input source in hand mode 0 Operator Digital preset speed d1 01 1 Terminals Analog Input Terminal A1 or Terminal A2 see...

Page 145: ...input is closed and the digital output is energized 0 0 to 3000 0 0 0sec Programming b4 02 Timer Function OFF Delay Time Delay OFF Timer Used in conjunction with a multi function digital input and a...

Page 146: ...0 0 to 25 5 0 0sec Programming b5 18 PI Setpoint Selection PI Setpoint Sel 0 Disabled 1 Enabled 0 or 1 0 Programming b5 19 PI Setpoint Value PI Setpoint Depends on b5 20 0 00 to 100 00 0 00 Programmin...

Page 147: ...Decel C1 01 Acceleration Time 1 Accel Time 1 Sets the time to accelerate from zero to maximum frequency 0 0 to 6000 0 30 0sec Quick Setting C1 02 Deceleration Time 1 Decel Time 1 Sets the time to dec...

Page 148: ...wer Limit CarrierFreq Min Minimum carrier frequency allowed when C6 02 F 0 4 to 15 0 kHz kVA Dependent Programming C6 05 Carrier Frequency Propor tional Gain CarrierFreq Gain Sets the relationship of...

Page 149: ...0 Programming Jump Frequencies d3 01 Jump Frequency 1 Jump Freq 1 These parameters allow programming of up to three prohibited frequency points for eliminating problems with resonant vibration of the...

Page 150: ...0 480V 230 0V 460 0V Programming E1 06 Base Frequency Base Frequency 0 0 to 200 0 60 0Hz Programming E1 07 Mid Output Frequency A Mid Frequency A 0 0 to 200 0 3 0Hz Programming E1 08 Mid Output Volta...

Page 151: ...BUS fault Active only when a communications option PCB is installed and when b1 01 or b1 02 3 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 0 to 3 1 Programming F6 02 Input Level of External...

Page 152: ...8 Ext BaseBlk N O Closed Output transistors forced off Open Normal operation 9 Ext BaseBlk N C Closed Normal Operation Open Output transistors forced off A Acc Dec RampHold Closed Acceleration suspen...

Page 153: ...a multi function digital output 19 PI Disable Turns off the PI controller and PI setpoint becomes speed command 1B Program Lockout Closed All parameter settings can be changed Open Only speed command...

Page 154: ...sation Closed Apply amount of current as set in parameter b2 09 61 Speed Search 1 When closed as a run command is given Drive does a speed search starting at maximum frequency E1 04 Current detection...

Page 155: ...e value set in parameter L6 02 for more time than is set in parameter L6 03 C Loss of Ref Closes when the Drive has detected a loss of analog speed command Speed command is considered lost when it dro...

Page 156: ...edback D Frequency Bias 2 0 100 bias E Motor Temperature See parameters L1 03 L1 04 16 PI Differential 1F Not Used 0 to 1F 2 Programming H3 10 Terminal A2 Gain Setting Terminal A2 Gain Sets the percen...

Page 157: ...V when selected monitor is at 100 output 0 0 to 1000 0 100 0 Programming H4 03 Terminal FM Bias Setting Terminal FM Bias Sets terminal FM output voltage in percent of 10V when selected monitor is at 0...

Page 158: ...amp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 4 Run at D1 04 0 to 3 3 Programming H5 05 Communication Error Detection Selection Serial Flt Dtct Enables or disables the communications timeout de...

Page 159: ...rive trips on UV1 fault when power is lost 1 PwrL Ride Thru t Drive will restart if power returns within the time set in L2 02 2 CPU Power Active Drive will restart if power returns prior to internal...

Page 160: ...vel the output frequency will clamp Deceleration will continue once the DC bus level drops below the stall prevention level 2 Intelligent The active deceleration rate is ignored and the Drive decelera...

Page 161: ...ntinuing fault condition e g an OV fault the Drive waits L5 03 seconds before attempting another restart 0 5 to 600 0 180 0sec Quick Setting Torque Detection L6 01 Torque Detection Selection 1 Load De...

Page 162: ...ning and for L8 11 seconds after RUN is removed 1 Fan Always On Cooling fan operates whenever Drive is powered up 0 or 1 0 Programming L8 11 Heatsink Cooling Fan Operation Delay Time Fan Delay Time Wh...

Page 163: ...op is complete and the Drive output is shut off 0 0 to 10 0 1 0sec Programming n3 04 High Slip Braking Overload Time HSB OL Time Sets the time required for a HSB Overload Fault to occur when the Drive...

Page 164: ...as a User Initialization Selection at parameter A1 03 0 No Change No user parameter set active 1 Set Defaults Saves current parameter settings as user initialization A1 03 now allows selecting 1110 fo...

Page 165: ...reset the kilowatt Hour monitor to zero 0 Disabled no change 1 Clear all Resets U1 29 to zero and returns o2 14 to zero 0 or 1 0 Programming o2 15 Hand Key Function Selection Oper Hand Key Enables or...

Page 166: ...Input Term Sts Displays Drive input terminal status U1 11 Output Terminal Status Output Term Sts Output terminal ON OFF Check U1 12 Drive Operation Status Int Ctl Sts 1 0 1 FWD run Terminal S1 is ON...

Page 167: ...OPE Detected Displays the parameter number causing an OPE fault U1 36 PI Input PI Input Displays the error in the PI regulator U1 36 PI Setpoint PI Feedback U1 37 PI Output PI Output Displays the out...

Page 168: ...ut Voltage U2 08 DC Bus Voltage at Most Recent Fault DC Bus Voltage U2 09 Output Power at Most Recent Fault Output kWatts U2 11 Input Terminal Status at Most Recent Fault The format is the same as for...

Page 169: ...ult Message 5 U3 10 6th Most Recent Fault Fault Message 6 U3 11 7th Most Recent Fault Fault Message 7 U3 12 8th Most Recent Fault Fault Message 8 U3 13 9th Most Recent Fault Fault Message 9 U3 14 10th...

Page 170: ...Parameters A 30 Notes...

Page 171: ...Factory Default Settings B 1 Appendix B Factory Default Settings This appendix lists the factory default settings for the parameters affected by setting of o2 04 Factory Default Settings B 2...

Page 172: ...26 6 8 0 0 288 1 0 0 7 0 3 95 C 17 2011 15 70 44 8kHz 39 7 11 2 0 230 1 0 0 8 0 3 95 C 21 2015 20 63 13 10kHz 53 0 15 2 0 138 2 0 0 9 0 3 90 C 17 2018 25 57 87 10kHz 65 8 15 7 0 101 2 0 1 0 0 6 100 C...

Page 173: ...18 30 115 74 10kHz 52 3 7 8 0 403 2 0 1 0 0 6 98 C 17 4024 40 89 08 10kHz 52 0 8 6 0 269 2 0 1 1 0 6 85 C 20 4030 40 50 92 54 8kHz 65 6 10 9 0 269 2 0 1 1 0 6 85 C 20 4037 60 76 32 8kHz 79 7 19 1 0 15...

Page 174: ...Factory Default Settings B 4 Notes...

Page 175: ...ssociate may refer to this Complete nameplate information from the drive and the motor Confirm that Drive Nameplate Output amps is equal to or greater than Motor Nameplate amps A list with your parame...

Page 176: ...ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF Scotland United Kingdom Phone 44 12 3673 5000 Fax 44 12 3645 8182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg 901 188 3 1 Ga Eulj...

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YASKAWA E7U, Programming Manual

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