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Following are some helpful tips to make the assembly process smooth and efficient.

PRE-ASSEMBLIES: 

 (i.e. Post and Beam Assemblies, Roof Rafter Assembly, etc) 

  

• 

Work on a raised, solid and flat surface such as, a table or saw horse.

• 

Keep all connections flush where shown in the instructions.

• 

When assembling the beams keep parts flat, straight and snug when 

connecting.

 
METAL PARTS: 
• 

Roofing material may have sharp edges, wear safety gloves.

•  Remove all plastic covering, on both sides of the metal panels, directly 

before installing each piece.

• 

Place roofing material on a non-abrasive surface before and after assembly 

as it can bend, dent and scratch easily.

• 

The roofing screws can easily crush the roof panels and roof edges when 

using a power drill.  We recommend hand tightening the roofing screws so 

they sit snug and tight to the roofing material.

Assembly Tips

Summary of Contents for CAROLINA

Page 1: ...YM11726X Revised 01 09 2019 Height 10 1 3 07 m 11 13 39 624 m 3352 8 IMPORTANT RETAIN FOR FUTURE REFERENCE READ CAREFULLY Yardistry North America Toll Free Customer Support 1 888 509 4382 info yardis...

Page 2: ...afe distances from combustible materials Wear gloves to avoid injury from possible sharp edges of individual elements before assembly During installation follow all safety warnings provided with your...

Page 3: ...oduct and is a requirement of the warranty This warranty does not cover any inspection costs This Limited Warranty does not cover Labour for replacement of any defective item s Incidental or consequen...

Page 4: ...en as to cause crushing and splintering of wood Check for sharp edges or protruding screw threads add washers if required WOOD PARTS Applying a water repellent or stain water based on a yearly basis i...

Page 5: ...keep parts flat straight and snug when connecting METAL PARTS Roofing material may have sharp edges wear safety gloves Remove all plastic covering on both sides of the metal panels directly before in...

Page 6: ...elow for the correct locations and placement Please double check for possibility of any underground utilities such as gas telephone cable or sprinkler lines Following are some examples of how to mount...

Page 7: ...rete Patio min 11 7 x 12 with 6 clearance on all sides Wood Deck min 11 7 x 12 with 6 clearance on all sides Anchoring Hardware not included Anchoring Hardware not included Anchoring Hardware not incl...

Page 8: ...et 31 8 x 133 4 x 580 1mm Y50131 414 4pc 474 Gable Beam 38 1 x 139 7 x 1790 7mm 1 x 5 x 70 Y50131 474 4pc 475 Outside Beam 38 1 x 139 7 x 1651mm 1 x 5 x 65 Y50131 475 2pc 472 Inside Centre Beam 92 38...

Page 9: ...Washer 100pc Pan Screw Y06491 722 10pc 10 x 2 1 2 Sheet Metal Screw 8x3 4 Y06433 503 4pc 8pc 3 8 Y08318 803 Lock Nut 106pc 10 x 1 1 4 Y06491 711 Pan Screw Hex Roofing Screw Y06733 510 152pc 8x 1 70pc...

Page 10: ...Wood Screw 8 x 2 1 2 Y06091 522 4pc Hex Bolt 3 8 x 9 1 2 Y07718 892 Y07718 220 1 4 x 2 10pc Hex Bolt 4pc Hex Bolt 3 8 x 8 Y07718 880 52pc Wood Screw 8 x 2 1 4 Y06091 521 12pc Hex Bolt 5 16 x 4 Y07718...

Page 11: ...1pc Roof Panel Set Y70833 164 6pc Main Panel Y01033 164 1pc Jamb Mount Bracket Set 10Pk Y70819 157 1pc Tie Wrap Bracket Set 2Pk Y70829 163 2pc Roof Edge Left Y01033 152 1pc Weather Seal Y70818 156 Ri...

Page 12: ...ies or sprinkler line locations prior to excavating any holes D Before you discard your cartons fill out the form below The carton I D stamp is located on the end of each carton Please retain this inf...

Page 13: ...nd tight to the Post Mounts on each side of the 696 6 x 6 Post and attach with four 8 x 1 3 4 Wood Screws per plinth Rounded edges on top fig 2 3 and 2 4 D Repeat Steps A C three more times to make fo...

Page 14: ...upport to each 474 Gable Beam with ten 8 x 2 1 4 Wood Screws fig 3 1 D Attach 480 Gable Upright Back to 477 Gable Upright Front with two 8 x 1 3 4 Wood Screws and to 474 Gable Beam with two 8 x 2 1 2...

Page 15: ...r 1 4 5 16 large washer and 5 16 t nut per end as shown in fig 4 2 C Repeat Steps A and B one more time to make two Beam Outside Assemblies and two Beam Inside Assemblies 4 x 475 Outside Beam 2 x 472...

Page 16: ...tch the bolt holes in each 473 Inside End Beam with the bolt holes in each 475 Outside Beam Attach assemblies with 12 8 x 2 1 2 Wood Screws fig 4 3 E Repeat Step D one more time to make a second Beam...

Page 17: ...then attach with one 3 8 x 8 Hex Bolt with two 3 8 large washers and one 3 8 lock nut per Post The distance from the outside of one Post to the outside of the second Post should be 11 fig 5 1 and 5 2...

Page 18: ...F Depending on what you are placing the Pavilion on will determine how you anchor it to that surface Please refer to pages 6 and 7 for installation examples Any hardware or extra materials for mountin...

Page 19: ...with 5 16 lock washer 1 4 5 16 large washer and 5 16 t nut to attach gussets to Beam Assembly Front Back fig 6 1 and 6 2 C Repeat Steps A and B so all 8 gussets are attached fig 6 1 and 6 2 Step 6 At...

Page 20: ...3 4 Wood Screws The screws on the fourth 468 Rafter are inserted at an angle fig 7 1 7 2 and 7 3 C Place one 469 Rafter Top Short on the angled ends of the 468 Rafters so the outside edges are flush t...

Page 21: ...inserted at an angle fig 7 3 and 7 5 E Tight to 469 Rafter Top Short attach one 467 Rafter Top with eight 8 x 2 1 4 Wood Screws fig 7 4 and 7 5 Step 7 Frame Roof Panel Part 2 Notice screws at an angl...

Page 22: ...brace as a guide to line up the bolt holes Attach 470 Rafter Braces to 469 Rafter Top Short and 467 Rafter Top with eight 8 x 1 3 4 Wood Screws per brace Remove each Hex Bolt as they will be used in a...

Page 23: ...as it can bend dent and scratch easily WARNING DO NOT OVER TIGHTEN ROOFING SCREWS Over tightening screws will cause roofing material to crush The roofing screws can easily crush the Roof Panels and R...

Page 24: ...harp edges Wear gloves BE SURE TO REMOVE ALL PLASTIC COVERING ON BOTH SIDES OF THE ALUMINUM PANELS AND TRIM DIRECTLY BEFORE INSTALLING EACH PIECE One side is clear and the other is blue both must be r...

Page 25: ...de Panel so the panels overlap and screw holes line up as shown below fig 8 1 and 8 5 C Attach all four Panels to Roof Panel Frame using nine 8 x 1 Hex Roofing Screws in locations shown in fig 8 1 Do...

Page 26: ...on the bottom of one Roof Panel Frame so they meet tight and the ends are flush with the outside ends of 466 Short Strap and 465 Long Strap Predrill the end hole on Roof Edge Left with a 1 8 drill bi...

Page 27: ...Screws as shown in fig 8 6 On the left outside 468 Rafter in between the screw holes three additonal screws are to be inserted through the panels in the spaces indicated below see A Be sure not to ove...

Page 28: ...ge Clip then place Ridge Clip in between both Ridge Clip Shorts 2 3 4 up from the bottom of 467 Rafter Top and 469 Rafter Top Short Ridge Clip must cover the Roof Panels Do not compress Weather Seal A...

Page 29: ...e notches in 468 Rafters rest on Beam Assembly Side and 467 Rafter Top and 469 Rafter Top Short are flush to the outside of each 480 Gable Upright Back is tight to the first Roof Panel Frame fig 9 1 9...

Page 30: ...Rafter Top Shorts with four 1 4 x 2 3 4 Hex Bolt with two 1 4 5 16 large washer and one 1 4 lock nut fig 9 4 9 5 9 6 and 9 7 Fig 9 5 Fig 9 4 x 3 Fig 9 7 Hardware 4 x 1 4 x 4 3 4 Hex Bolt 1 4 5 16 larg...

Page 31: ...bly Side then attach four 10 x 1 1 4 Pan Screws per bracket Once screws are installed tighten bolts fig 9 8 9 9 and 9 10 Fig 9 8 Fig 9 9 Hardware 10 x 1 4 x 2 Hex Bolt 1 4 5 16 large washer x 2 1 4 lo...

Page 32: ...idge Cap to the centre of the roof Each Ridge Cap Short should be flush to the outside edge of the roof fig 10 1 10 3 and 10 4 Componets 1 x Ridge Cap 2 x Ridge Cap Short Ridge Cap Ridge Clip Ridge Ca...

Page 33: ...to the outside edge of the roof then attach each end of the Ridge Cap to each Ridge Cap Short with two 8 x 3 4 Metal Screws per side fig 10 5 10 6 and 10 7 Hardware 4 x 8 x 3 4 Sheet Metal Screw Ridg...

Page 34: ...after should measure 1 all along each 471 Gable End Attach with ten 8 x 1 3 4 Wood Screws per 471 Gable End fig 11 1 11 2 and 11 3 B Repeat for the other side of the assembly Fig 11 1 Flush and Tight...

Page 35: ...with two 8 x 1 3 4 Wood Screws per gusset and to 480 Gable Upright Back with one 10 x 4 Wood Screw per gusset fig 12 1 and 12 2 C Attach each 414 Gable Gusset to 468 Rafter with one 8 x 2 1 2 Wood Scr...

Page 36: ...each end of each 416 Tie with one 10 x 1 1 4 Pan Screw per bracket using the inside holes 416 Tie is tight to end of bracket fig 13 1 Hardware 40 x 8 x 1 Pan Screw 10 x 10 x 1 1 4 Pan Screw Componets...

Page 37: ...tach one Tie Centre Bracket to the peak of four 468 Rafter 467 Rafter Top 469 Rafter Top Short with four 8 x 1 Pan Screws per bracket Notice that three Tie Centre Brackets face one way and one faces t...

Page 38: ...entre Brackets Make sure 416 Ties are level then attach Tie Wrap Brackets to 468 Rafters with two 10 x 1 1 4 Pan Screws on both sides of each bracket and one 12 x 1 1 4 Pan Screw on one side of each b...

Page 39: ...g 417 Tie Brace to 467 Rafter Top and 469 Rafter Top Short with one Corner Bracket using four 8 x 1 Pan Screws fig 13 9 and 13 11 Step 13 Truss Assemblies Part 4 Fig 13 9 Fig 13 10 Fig 13 11 Tight Tie...

Page 40: ...Pan Screws This provides warnings concerning safety and important contact information A tracking number is provided to allow you to get critical information or order replacement parts for this specif...

Page 41: ...41 support yardistrystructures com NOTES...

Page 42: ...hat Model Name Nombre del Modelo Nom du mod le Model Number from front cover N mero de Modelo de la portada No du mod le page de couverture Comments Comentarios Commentaires Mail To Enviar por Correo...

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