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PERIODIC MAINTENANCE
BY Service Manual
4-11
Periodic Maintenance Procedures
PERIODIC MAINTENANCE
PROCEDURES
Perform the following maintenance after the initial
50 hours of operation.
•
Change the Engine Oil and Replace the
Engine Oil Filter
•
Check Shift Cable Adjustment
•
Adjust the Propeller Shaft Alignment (If
Equipped with Marine Gear)
After you complete the initial 50 hour maintenance
procedures, perform the following procedures every
50 hours or monthly thereafter.
•
Check Seawater Filter (If Equipped) and Inlet
•
Check the Air Intake Pipes
•
Check Battery Electrolyte Level (Serviceable
Batteries Only)
Perform the following maintenance every 250 hours
or one year of operation.
•
Drain Water and Sediment from Fuel Tank
•
Replace the Fuel Pre-Filter
•
Replace the Fuel Fine Filter
•
Replace the Fuel Filter / Water Separator
Element
•
Change the Engine Oil and Replace the
Engine Oil Filter Element
•
Check / Replace the Seawater Pump Belt
•
Replace the Zinc Anodes
•
Check or Replace the Seawater Pump Impeller
•
Replace the Turbocharger Heat Shield
•
Check the Exhaust / Water Mixing Elbow
•
Clean or Replace the Air Filter Element
•
Check / Change the Alternator Belt
•
Check / Change the Power Steering Fluid
•
Check the Shift Cable Adjustment
•
Adjust the Propeller Shaft Alignment
•
Check the Hydraulic Oil Cooler
•
Check or Replace Rubber Hoses
Perform the following maintenance every 500 hours
or 2 years of operation.
•
Check Fuel Pump and Fuel Lines
•
Drain and Refill Closed Cooling System
(Engine Coolant)
After Initial 50 Hours of Operation
Every 50 Hours of Operation
Every 250 Hours of Operation
Every 500 Hours of Operation
Summary of Contents for 4BY
Page 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...