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ENGINE
BY Service Manual
5-45
Flywheel and Flywheel Housing
7. Install bolts and tighten securely.
8. Install oil sump.
9. Install crankshaft sensor.
Crankshaft Sensor on page 12-26.
10. Install flywheel.
See Installation of Flywheel on
11. Add engine oil to the correct oil level.
Installation of Flywheel
Figure 5-68
1. If removed, install the pilot bushing
(Figure 5-65, (3))
in the crankshaft.
2. Install torque plate
(Figure 5-65, (2))
.
IMPORTANT
Never reuse flywheel bolts. Always install
new flywheel bolts.
3. Install the flywheel on the crankshaft.
Note: Flywheel bolts are T-60 Torx head.
4. Apply medium strength thread lock and sealer
to the threads of the flywheel bolts
(Figure 5-65, (1))
. Install bolts and tighten to
initial torque specification.
Flywheel Bolt Torque
5. Tighten flywheel bolts to final torque
specification.
6. Install drive coupling (
7. Install flywheel housing (
Install Flywheel Housing on page 5-42
Item
Initial Torque
Final Torque
Flywheel Bolt
15 N·m
(133 in.-lb)
120 N·m
(89 ft-lb)
000
3
577
(1)
(2)
(
3
)
Summary of Contents for 4BY
Page 1: ...BY series 4BY 6BY SERVICE MANUAL ...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES ...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank ...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank ...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank ...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank ...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank ...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank ...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank ...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank ...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank ...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank ...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank ...