Yamato CA300 Page 1 Instruction Manual Download

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Cold Trap

Model

CA300/800

Instruction Manual

- First Edition -

Yamato Scientific Co. LTD.

Thank you for purchasing "Cold Trap, CA Series"

of Yamato Scientific Co., Ltd.

To use this unit properly, read this "Instruction

Manual" thoroughly before using this unit.
Keep this instruction manual around this unit for
referring at anytime.

WARNING!:

Carefully read and thoroughly understand the
important warning items described in this manual
before using this unit.

Summary of Contents for CA300

Page 1: ...A Series of Yamato Scientific Co Ltd z To use this unit properly read this Instruction Manual thoroughly before using this unit Keep this instruction manual around this unit for referring at anytime WARNING Carefully read and thoroughly understand the important warning items described in this manual before using this unit ...

Page 2: ......

Page 3: ...ntrol panel 8 Installation Method 9 Operation Method 10 Procedure of Operation 10 Cooling Curve Reference Data 11 Handling Precautions 13 Maintenance Method 14 Daily Inspection and Maintenance 14 Long storage and disposal 15 When not using this unit for long term When disposing 15 In the Event of Failure 16 After Service and Warranty 17 Specification 18 Wiring Diagram 19 Replacement Parts Table 21...

Page 4: ......

Page 5: ...nger of a problem that may cause a serious accident or even fatality CAUTION If the caution is ignored there is the danger of a problem that may cause injury damage to property or the unit itself Meaning of Symbols This symbol indicates items that urge the warning including the caution A detailed warning message is shown adjacent to the symbol This symbol indicates items that are strictly prohibit...

Page 6: ...aution electrical shock Caution scald Caution no road heating Caution not to drench Caution water only Caution deadly poison Prohibit Prohibit generally Prohibit inflammable Prohibit to disassemble Prohibit to touch Compulsion Compulsion generally Compulsion connect to the grounding terminal Compulsion install on a flat surface Compulsion disconnect the power plug Compulsion periodical inspection ...

Page 7: ... electrical shock may result Never perform repair work yourself since it is dangerous and not recommended Do not use the power cord if it is bundled or tangled Do not use the power cord if it is bundled or tangled If it is used in this manner it can overheat and fire may be caused Do not process bend wring or stretch the power cord forcibly Do not process bend wring or stretch the power cord forci...

Page 8: ...owed fire or electrical shock may be caused Do not touch the condensed liquid in the cooling coil and trap bath Since the condensed liquid in the cooling coil and trap bath is stayed with low temperature never touch it so as to preventing from getting frostbite on your hands Do not touch the cooling fin with bare hands Do not touch the cooling fin with bare hands during maintenance for the edge of...

Page 9: ...Flammable gas or corrosive gas is generated Ambient temperature bellow 5 or above 35 C CA300 Ambient temperature bellow 5 or above 30 C CA800 Ambient temperature fluctuates violently There is direct sunlight There is excessive humidity and dust There is a constant vibration Install this unit on a stable place with the space as shown below More than 20cm More than 20cm Front side More than 40cm 3 D...

Page 10: ... Installation 4 Do not modify Modification of this unit is strictly prohibited This could cause a failure 5 Do not topple or tilt this unit Set this unit to the flattest place This unit incorporates the refrigerator Do not topple or tilt it CA ...

Page 11: ... this unit with its air controlled completely If the ambient temperature becomes high the operation efficiency becomes worse and could cause the malfunction of the device by high temperature and humidity 8 Handling of power code Do not entangle the power cord This will cause overheating and possibly a fire Do not bend or twist the power cord or apply excessive tension to it This may cause a fire a...

Page 12: ...erator Switch The refrigerator activates by pressing ON of this switch Refrigerator Trouble Lamp This lamp lights on when the refrigerator is in overload Control panel Cover with nozzle Refrigerator switch Drain hose Production plate Power code Power switch Earth leakage breaker Ventilation port Caster Refrigerator trouble lamp Specification plate The drain hose of CA800 is installed on the right ...

Page 13: ...the too strong impact is given to the caster and could give the damage In that case move the device by lifting at the step 3 When the installation place is determined pull down the lever of the stopped for caster and lock them 4 Drain Tap Check Check whether the drain tap is detached or not Drain Tap Drain Hose 5 Power Plug Connection Check the power of the earth leakage breaker is turned OFF and ...

Page 14: ...direction After setting the cover with nozzle check the vacuum degree of the sealing parts Insufficient sealing could cause the air leakage from the trap packing 3 Vacuum hose connection Connect the cover with nozzle with its IN side connected to vacuum equipment and with its OUT side connected to the vacuum pump using the vacuum hose There is IN and OUT side for the cover with nozzle Do not conne...

Page 15: ... 80 90 100 110 120 130 140 150 Time min Temperature Cooling part of the trap surface 60 50 40 30 20 10 0 10 20 30 40 0 10 20 30 40 50 60 Time min Temperature Under 100V 50Hz Room temp 20 Under 100V 50Hz Room temp 35 Room temp 20 Liquid temperature with three liters of ethanol in trap Surface temperature of cooling coil ...

Page 16: ...70 80 90 100 110 120 130 140 150 Time min Temperature Cooling part of the trap surface 90 80 70 60 50 40 30 20 10 0 10 20 30 40 0 10 20 30 40 50 60 Time min Temperature Under 100V 50Hz Room temp 20 Under 100V 50Hz Room temp 35 Room temp 20 Liquid temperature with three liters of ethanol in trap Surface temperature of cooling coil ...

Page 17: ... temperature higher than room temperature and could cause the fire or explosion When handling such material provide ventilation with enough before the operation Refer to page22 List of Dangerous Substances CAUTION Maximum trap capacity The max trap capacity for the water type liquid is around 0 9kg CA300 or 0 8kg CA800 Inserting too much trap to this unit could cause the clogging of IN OUT nozzle ...

Page 18: ...rn the breaker on 3 Push the red test switch by a ballpoint pen etc 4 If there is no problem the earth leakage breaker will be turned off Cleaning of cooling fin Clogging of the cooling fin could cause the deterioration of the cooling performance and also cause the malfunction of the refrigerator The clogged status differs depending on the surrounding condition or operation time Clean the cooling ...

Page 19: ...steel plate baked with melamine resin coating Inner bath Cover Stainless steel SUS304 Production plates Polyester PET resin film Corner Alkylbenzenesulfied ABS resin Trap packing Silicon rubber Electrical Parts Switches Relays Composites with resin and others Power cord wiring materials and others Composites with synthetic rubber copper nickel and others Parts of Refrigeration System Refrigerator ...

Page 20: ...e ventilating port is shut down In lighting on the lamp Error Sign Cause Remedy Turned on the refrigerator trouble lamp Overload of refrigerator Immediately turn off the power remove the cause of the error referring to the Trouble Shooting Not fallen the temperature above and turn on the power again after passing the certain time In case of lighting the alarm lamp again make a call to the service ...

Page 21: ...ales office Check following items before contact Model Name of Product Production Number Purchase Date About Trouble in detail as possible Minimum Retention Period of Performance Parts for Repair The minimum retention period of performance parts for repair of this unit is 7 years after discontinuance of this unit The performance part for repair is the part that is required to maintain this unit Se...

Page 22: ...ndrical Dimensions of bath φ153 H235mm Capacity Approx 4L liquid quantity 3L Configuration Usable ambient temperature 5 to 35 5 to 30 External dimensions W284 D404 H700 mm W405 D455 H850 mm Weight Approx 32Kg Approx 54Kg Standards Power supply 100V AC 50 60Hz 6A 100V AC 50 60Hz 10A Accessory Instruction manual Optional Accessories common for CA300 800 Name Product code Notes Glass condenser set OC...

Page 23: ...M 青赤茶 Symbol Part name Symbol Part name ELB Earth leakage breaker PS Pressure switch SW Refrigerator switch C1 Operation condenser FM TM Terminal block C2 Operation condenser CM EL Trouble lamp C3 Start condenser X1 Relay FM Fan motor X2 Overload relay CM Compressor motor X3 PTC start relay ...

Page 24: ...PS EL X4 1 R S C R S C OVR2 OVR1 7m Symbol Part name Symbol Part name ELB Earth leakage breaker OVR1 OVR2 Overload relay SW Refrigerator switch C1 C3 Operation condenser TM Terminal block C2 C4 Start condenser EL Trouble lamp TM Time relay X1 X2 Start relay FM Fan motor X3 X4 Relay RF1 RF2 Refrigerator PS Pressure switch ...

Page 25: ...50 Silicon Yamato Scientific Refrigerator switch 2 01 027 0005 HLN215A Fujisoku Trouble lamp 2 09 006 0001 BN 5701 Satoh Parts Earth leakage breaker 2 06 000 0019 FG32R 15 30MA15A Fuji Denki Drain hose 3 04 001 6022 φ6 φ18 Yamato Scientific Drain tap CA300 40200 Polyacetal Yamato Scientific Compressor 3 01 006 0005 C 2SN350LOR HFC23 R404A Yamato Scientific Oil separator 3 19 000 0003 OUB 1 S 3 Yam...

Page 26: ...um perchlorate and other perchlorate Potassium peroxide Sodium peroxide Barium peroxide and other inorganic peroxide Potassium nitrate Sodium nitrate Ammonium nitrate and other nitrate Sodium chlorite and other chlorites OXIDIZING Calcium hypochlorite and other hypochlorites Ethyl ether Gasoline Acetaldehyde Propylene chloride Carbon disulfide and other flammable substances having a flash point of...

Page 27: ...Never conduct what this document forbids Unexpected accidents or breakdown may result in Note The contents of this document may be changed in future without notice Any books with missing pages or disorderly binding may be replaced Instruction Manual for Cold Trap Model CA300 800 First Edition Feb 21 2002 Yamato Scientific Co Ltd 2 1 6 Nihonbashi Honcho Chuo ku Tokyo 103 8432 Japan http www yamato ...

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