Yamaha YZFR6X Owner'S Manual Download Page 83

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-33

EAU23142

Checking and lubricating the
brake and clutch levers

Brake lever

Clutch lever

The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricants:

Brake lever:

Silicone grease

Clutch lever:

Lithium-soap-based grease

U13S10E0.book Page 33 Friday, September 7, 2007 5:10 PM

Summary of Contents for YZFR6X

Page 1: ...13S 28199 10 YZFR6X C OWNER S MANUAL LIT 11626 21 61 ...

Page 2: ...EAU10041 U13S10E0 book Page 1 Friday September 7 2007 5 10 PM ...

Page 3: ...ycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high sta...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WAR...

Page 5: ...ECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change without notice U13S10E0 book Page 2 Friday September 7 2007 5 10 PM ...

Page 6: ...tion U S A 1st edition August 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 21 61 AFFIX DEALER LABEL HERE U13S10E0 book Page 3 Friday September 7 2007 5 10 PM ...

Page 7: ...enance and lubrication chart 6 4 Removing and installing cowlings and panels 6 9 Checking the spark plugs 6 13 Canister for California only 6 14 Engine oil and oil filter cartridge 6 14 Coolant 6 18 Air filter element 6 21 Checking the engine idling speed 6 21 Checking the throttle cable free play 6 22 Valve clearance 6 22 Tires 6 22 Cast wheels 6 25 Accessories and replacement parts 6 25 Adjustin...

Page 8: ...hooting charts 6 47 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 U13S10E0 book Page 2 Friday Septe...

Page 9: ...ts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other mot...

Page 10: ...eld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or ex...

Page 11: ...tion when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspe...

Page 12: ...equate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may f...

Page 13: ...INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 1 2 3 4 5 6 7 8 9 U13S10E0 book Page 5 Friday September 7 2007 5 10 PM ...

Page 14: ...solvent will damage windshield Use neutral detergent 5JW 00 California only California only California only HOWTO LAYOUT FUEL HOSES 1 2 2 2 3 2 4 2 2 1 3 1 4 1 1 1 FUEL DELIVERY FUEL PUMP FUEL FILTER PRESS REGULATOR 13S 2178A 00 FUEL TANK 1 U13S10E0 book Page 6 Friday September 7 2007 5 10 PM ...

Page 15: ... A1 3 kg 7 lbs 290 kPa 2 90 kgf cm2 42psi 5VY 21668 00 WARNING 4C8 2118K 00 BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protectibe clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 U13S10E0 book Page 7 Friday September 7 2007 5 10 PM ...

Page 16: ... Shock absorber assembly compression damping force adjusting bolt for slow compression damping page 3 20 7 Owner s tool kit page 6 1 8 Shock absorber assembly rebound damping force adjusting screw page 3 20 9 Shift pedal page 3 12 10 Engine oil filter cartridge page 6 14 11 Engine oil drain bolt page 6 14 12 Front fork compression damping force adjusting bolt for fast compres sion damping page 3 1...

Page 17: ... page 6 36 7 Air filter element page 6 21 8 Front brake fluid reservoir page 6 28 9 Radiator cap page 6 18 10 Coolant reservoir page 6 18 11 Engine oil filler cap page 6 14 12 Coolant drain bolt page 6 19 13 Engine oil dipstick page 6 14 14 Brake pedal page 3 13 15 Rear brake light switch page 6 27 16 Rear brake fluid reservoir page 6 28 U13S10E0 book Page 2 Friday September 7 2007 5 10 PM ...

Page 18: ...ever page 3 12 2 Left handlebar switches page 3 11 3 Main switch steering lock page 3 1 4 Multi function meter unit page 3 5 5 Right handlebar switches page 3 11 6 Brake lever page 3 12 7 Throttle grip page 6 22 U13S10E0 book Page 3 Friday September 7 2007 5 10 PM ...

Page 19: ...AU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF wh...

Page 20: ...malfunction This model is also equipped with a self diagnosis device for the oil level detection circuit If the oil lev el detection circuit is defective the following cycle will be repeated un til the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAU11361 Fuel level warning light This war...

Page 21: ... If this occurs have a Yamaha dealer check the vehicle EAU11423 Coolant temperature warning light This warning light comes on when the engine overheats When this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer c...

Page 22: ...riding 117 134 C 243 274 F Temperature display flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 6 47 Above 135 C Above 275 F Message HI flashes Warning light comes on Stop the engine and allow it to cool See page 6 47 TRIPA F TRIPA F TRIPA F TRIPA F U13S10E0 book Page 4 Friday S...

Page 23: ...en it is time to shift to the next higher gear The electrical circuit of the indicator light can be checked by turning the key to ON If the indicator light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit See page 3 9 for a detailed expla nation of the function of this indicator light and on how to set it EAU39252 Multi function meter unit WARNING E...

Page 24: ...e To switch the speedometer and odometer tripmeter displays be tween kilometers and miles press the SELECT button for at least one second Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the...

Page 25: ... will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi Stopwatch mode To change the display to the stopwatch mode select it by pushing the SE LECT button The stopwatch digits will start flashing Release the SE LECT button and then push it again for a few seconds until the stopwatch digits stop flashing Standard measurement 1 Push the ...

Page 26: ...set to be displayed the coolant temperature warning light comes on when the engine overheats When the key is turned to ON the coolant temperature is auto matically displayed even if the air intake temperature was displayed prior to turning the key to OFF When the air intake temperature display is selected A is displayed for one second and then the air in take temperature is displayed Self diagnosi...

Page 27: ... the engine speed at which the indi cator light will be deactivated Shift timing indicator light bright ness This function allows you to adjust the brightness of the indicator light to suit your preference NOTE In this mode the right display shows the current setting for each function except the shift timing indicator light activity function To adjust the brightness of the multi function meter dis...

Page 28: ...h the SELECT button to con firm the selected engine speed The control mode changes to the shift timing indicator light deactiva tion function To set the shift timing indicator light de activation function NOTE The shift timing indicator light de activation function can be set be tween 10000 r min and 18000 r min From 10000 r min to 13000 r min the indicator light can be set in increments of 500 r ...

Page 29: ...o sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU41700 The ...

Page 30: ...bination with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU33851 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting knob To adjust the distance between the brake lever and the handl...

Page 31: ...To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover 1 Brake pedal ...

Page 32: ... Avoid spilling fuel on the hot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13380 CAUTION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine h...

Page 33: ...exhaust system is hot after op eration Make sure that the exhaust system has cooled down before do ing any maintenance work CAUTION ECA10700 The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as gra...

Page 34: ...assenger seat and pull it forward To install the passenger seat 1 Insert the projections on the pas senger seat into the seat holders as shown and then push the front of the seat down to lock it in place 2 Remove the key NOTE Make sure that the seats are properly secured before riding 1 Projection 2 Seat holder 1 Passenger seat lock 2 Unlock 1 Projection 2 Seat holder U13S10E0 book Page 16 Friday ...

Page 35: ...rap buckle and then clip the snap hook onto the cable holder as shown 4 Install the passenger seat WARNING EWA14330 Never ride with a helmet attached to a helmet holding cable since the helmet may hit objects causing loss of control and possibly an accident To release a helmet from the helmet holding cable 1 Remove the passenger seat 2 Unfasten the snap hooks from the cable holder and then remove ...

Page 36: ...g in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE Align the appropriate groove on the ad justing mechanism with the top of the front fork collar Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw on each fork leg in direction a To ...

Page 37: ...echanism beyond the maximum or minimum settings NOTE Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in Rebound damping setting Minimum soft 25 click s in direction b Standard 20 click s in direction b Maximum hard 1 click s in direction b With the adjusting screw fully turned in direction a 1 Compr...

Page 38: ... sion damping and a compression damping force adjusting bolt for slow compression damping CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing ring...

Page 39: ... force and thereby harden the compres sion damping turn the adjusting bolt in direction a To decrease the compres sion damping force and thereby soften the compression damping turn the ad justing bolt in direction b Spring preload setting Minimum soft 1 Standard 4 Maximum hard 9 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 20 click s in direction b Standard 16 click...

Page 40: ...rty damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the s...

Page 41: ...or mance of or damage to the engine EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNIN...

Page 42: ...n gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA1...

Page 43: ...and down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not be ridden until check...

Page 44: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wo...

Page 45: ...ft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 27 6 28 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservo...

Page 46: ...ssary 6 22 6 25 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 32 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 33 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 34 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighte...

Page 47: ... Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 24 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to CAUTION ECA11830 The following warning lights and in dicator light should come on for a few seconds then go off Oil level warning light Fuel level warning...

Page 48: ...ssion in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand ...

Page 49: ...on EAU16740 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it ...

Page 50: ...k the vehi cle NOTE During and after the engine break in period the exhaust heat may cause discoloration of the exhaust pipe but this is normal EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a...

Page 51: ...D TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER VI...

Page 52: ...RNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U13S10E0 book Page 2 Friday September 7 2007 5 10 PM ...

Page 53: ...essary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Adjust synchronization 6 Exhaust system Check for leakage Tighten if necessary R...

Page 54: ...eck operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for dam age Replace ...

Page 55: ...h lithium soap based grease Every 12000 mi 19000 km 12 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply lithium soap based grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly No ITE...

Page 56: ...ation Correct if necessary 22 Engine oil Change warm engine before draining 23 Engine oil filter car tridge Replace 24 Cooling system Check hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change 25 Front and rear brake switches Check operation No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 mo...

Page 57: ...ke service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required 26 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 27 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip...

Page 58: ...8 6 Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U13S10E0 book Page 8 Friday September 7 2007 5 10 PM ...

Page 59: ...d in this chapter Refer to this section each time a cowling or panel needs to be re moved and installed EAU44931 Cowlings A and B To remove one of the cowlings 1 Remove the bolts quick fasteners and quick fastener screw 1 Cowling A 1 Cowling B 2 Cowling C 1 Panel A 2 Panel B 2 1 1 Cowling A 2 Bolt 3 Quick fastener 1 Quick fastener 2 3 1 2 2 2 U13S10E0 book Page 9 Friday September 7 2007 5 10 PM ...

Page 60: ... the slot slide the cowling forward and then remove the re maining projections from the slots as shown 4 Disconnect the turn signal light lead coupler 1 Quick fastener screw 2 Quick fastener 1 Cowling B 2 Bolt 3 Quick fastener 1 Quick fastener 1 Quick fastener screw 2 Quick fastener 1 Cowling A 2 Cowling B U13S10E0 book Page 10 Friday September 7 2007 5 10 PM ...

Page 61: ... shown 4 Install the bolts quick fasteners and quick fastener screw EAU39092 Cowling C To remove the cowling 1 Remove cowling B and panel B See page 6 9 2 Unfasten the wire harness by pressing on the projection to open the plastic fastener 1 Cowling A 2 Turn signal light lead coupler 1 Cowling B 2 Turn signal light lead coupler 1 Cowling A 2 Turn signal light lead coupler 1 Cowling B 2 Turn signal...

Page 62: ...the orig inal position and then close the plastic fastener 4 Install the cowling and the panel EAU39060 Panels A and B To remove one of the panels Remove the bolts and then pull the panel off as shown To install the panel Place the panel in the original position and then install the bolts 1 Plastic fastener 2 Projection 3 Wire harness 1 Cowling C 2 Bolt 3 Quick fastener 1 Cowling C 2 Slot 3 Front ...

Page 63: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads NOTE If a torque wrench is not available when installing a spark plug a good estima...

Page 64: ...o check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles 4 Remove the engine oil dipstick and w...

Page 65: ...il 5 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 6 12 if the oil filter cartridge is not being replaced 6 Remove the shift arm by removing the bolt and pulling it off the shift shaft 7 Remove the fuel tank breath er overflow hoses from the guides 8 Remove the oil filter cartridge with an oil filter wrench 1 Engine oil filler cap 1 Engine oil ...

Page 66: ...tch mark on the shift arm with the match mark on the shift shaft and installing the bolt then tighten ing it to the specified torque CAUTION ECA15341 Be sure to align the match marks to ensure proper shifting If the match marks are not aligned the shift arm will not move correctly and you may not be able to shift up or down 13 Install the engine oil drain bolt and then tighten it to the specified ...

Page 67: ...it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient CAUTION ECA10400 If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 16 T...

Page 68: ...ant reservoir NOTE The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove pan el B See page 6 9 4 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap CAUTION ECA10471 If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt wa...

Page 69: ...coolant 1 Place the vehicle on a level sur face and let the engine cool if nec essary 2 Remove cowlings B and C See page 6 9 3 Place a container under the engine to collect the used coolant 4 Remove the radiator cap WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot 5 Remove the coolant drain bolt to drain the cooling system 6 Move the hose clamp in the direc tion sho...

Page 70: ...oon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced 15 Install the radiator cap start the engine let it idle for several min utes and then turn it off 16 Remove the radiator...

Page 71: ...c maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44730 Checking the engine idling speed The engine idling speed must be checked as follows and if necessary adjusted by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev eral minutes at 1000 2000 r min while occasionally revv...

Page 72: ...ecified in the periodic maintenance and lubrication chart EAU21750 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when ...

Page 73: ...use tire damage an accident or even injury Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 250 kPa 36 psi 2 50 kg...

Page 74: ...ays make sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride WARNING EWA10600 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires m...

Page 75: ...han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle sho...

Page 76: ...rease the clutch lever free play turn the adjusting bolt in direction b NOTE If the specified clutch lever free play cannot be obtained as described above proceed as follows 1 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 2 Loosen the locknut at the crank case 3 To increase the clutch lever free play turn the clutch lever free play adjusting nut in di...

Page 77: ... a To make the brake light come on later turn the adjusting nut in direction b EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36890 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing...

Page 78: ...e brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the brake fluid reservoir is level Use only the recommende...

Page 79: ...lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22773 To check the driv...

Page 80: ...wheel alignment Use the end of the swingarm as the reference point for the alignment marks CAUTION ECA10570 Improper drive chain slack will over load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack within the specified limits 3 Tighten the axle nut to the speci fied torque 4 Tighten the a...

Page 81: ... the motorcycle and riding in the rain 1 Clean the drive chain with kero sene and a small soft brush CAUTION ECA11120 To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inappropriate solvents 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant CAUTION ECA11110 Do not use engine oil or any oth...

Page 82: ...ce with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU44271 Checking and lubricating the brake and shift pedals The op...

Page 83: ...er The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease U13S10E0 book Page 33 Friday September 7 2007 5 10 PM ...

Page 84: ...g the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a ...

Page 85: ...must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamah...

Page 86: ... contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention B...

Page 87: ...e the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU23704 Replacing the fuses The main fuse the fuel injection system fuse and fuse box 1 are located under the rider seat See page 3 15 Fuse box 2 is located under panel A See page 6 9 1 Negative battery lead black 2 Battery 3 Positive battery lead red 1 Main fuse 2 Fuel injection ...

Page 88: ...e a Yamaha dealer check the electrical system EAU39010 Replacing a headlight bulb This model is equipped with quartz bulb headlights If a headlight bulb burns out replace it as follows 1 Remove the headlight bulb cover by turning it counterclockwise 2 Disconnect the headlight coupler 1 Fuse box 2 2 Left radiator fan fuse 3 Right radiator fan fuse 4 Signaling system fuse 5 Ignition fuse 6 Headlight...

Page 89: ... bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher th...

Page 90: ...t bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw CAUTION ECA11190 Do not overtighten the screw other wise the lens may break 1 Screw 1 Turn signal light bulb U13S10E0 book P...

Page 91: ... or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a ...

Page 92: ...front wheel axle pinch bolts the axle bolt and then the brake caliper bolts 2 Lift the front wheel off the ground according to the procedure on page 6 41 3 Remove the brake hose holder and reflector on each side by re moving the bolt and nut 4 Remove the brake caliper on each side by removing the bolts 5 Remove the axle bolt push the wheel axle out from the left side and then remove the wheel 1 Fr...

Page 93: ...axle bolt to the speci fied torque NOTE While tightening the axle bolt hold the wheel axle with a 19 mm hexagon wrench to keep it from turning 7 Tighten wheel axle pinch bolt B then pinch bolt A to the specified torque 8 Retighten pinch bolt B to the spec ified torque 9 Tap the outer side of the right fork leg with a rubber mallet to align it with the end of the wheel axle 10 Tighten wheel axle pi...

Page 94: ... nut 2 Lift the rear wheel off the ground according to the procedure on page 6 41 3 Remove the axle nut 4 Loosen the locknut on each side of the swingarm 5 Turn the drive chain slack adjust ing bolts in direction a to loosen the drive chain enough so it can be removed from the rear sprocket and then push the wheel forward 6 Remove the drive chain from the rear sprocket Tightening torque Wheel axle...

Page 95: ...el 1 Install the wheel and the brake cal iper bracket by inserting the wheel axle from the left hand side NOTE Be sure to insert the retainer on the brake caliper bracket into the slot in the swingarm Make sure that there is enough space between the brake pads be fore installing the wheel 2 Install the drive chain onto the rear sprocket 3 Install the axle nut and then lower the rear wheel so that ...

Page 96: ...nd easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can ...

Page 97: ...There is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric start...

Page 98: ...ed press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for le...

Page 99: ... cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the dri...

Page 100: ... use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on road...

Page 101: ...ecom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove any remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA11130 Make sure that there is no oil or wax on the brakes or tires ...

Page 102: ...the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps WARNING EWA10950 To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning th...

Page 103: ...e replacement 2 60 L 2 75 US qt 2 29 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 30 L 2 43 US qt 2 02 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 17 3 L 4 57 US gal 3 81 Imp gal Fuel reserve amount 3 5 L 0...

Page 104: ...90 190 kg 198 419 lb YZFR6XC 90 189 kg 198 417 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4...

Page 105: ...ter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Shift timing indicator light LED Fuses Main fuse 50 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Radiator fan fuse 15 0 A 2 Fuel injec...

Page 106: ...tification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and m...

Page 107: ... affixed to the frame under the passenger seat See page 3 15 Record the information on this la bel in the space provided This informa tion will be needed when ordering spare parts from a Yamaha dealer 1 Model label U13S10E0 book Page 2 Friday September 7 2007 5 10 PM ...

Page 108: ...nd if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Sevent...

Page 109: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exh...

Page 110: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or...

Page 111: ...RMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U13S10E0 book Page 6 Friday September 7 2007 5 10 PM ...

Page 112: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha mo...

Page 113: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warra...

Page 114: ... repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing p...

Page 115: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U13S10E0 book Page 10 Friday September 7 2007 5 10 PM ...

Page 116: ...Helmet holding cable 3 17 High beam indicator light 3 2 Horn switch 3 11 I Identification numbers 9 1 Ignition circuit cut off system 3 24 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 41 Luggage strap holders 3 22 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control sy...

Page 117: ... 6 47 Turn signal indicator lights 3 2 Turn signal light bulb replacing 6 40 Turn signal switch 3 11 V Valve clearance 6 22 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 36 Wheel front 6 42 Wheel rear 6 44 Wheels 6 25 U13S10E0 book Page 2 Friday September 7 2007 5 10 PM ...

Page 118: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 119: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 120: ...PRINTED IN JAPAN 2007 10 4 6 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD ...

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