Yamaha YXZ 1000R 2021 Owner'S Manual Download Page 126

Page: 126 / 206

9-10

EBU35080

Hood

To remove

Remove the bolts, and then pull the hood off
as shown.

To install

Place the hood in the original position, and
then install the bolts.

EBU38590

Panels

The panels shown need to be removed to
perform some of the maintenance jobs de-
scribed in this chapter. Refer to this section
each time a panel needs to be removed and
installed.

1. Hood
2. Bolt

UB5J12E0.book Page 10 Monday, December 14, 2020 11:51 AM

Summary of Contents for YXZ 1000R 2021

Page 1: ...THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and o...

Page 2: ...eproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently wh...

Page 3: ...he features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult...

Page 4: ...ety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situa...

Page 5: ...ws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all st...

Page 6: ...5 16 On Command drive knob 2WD 4WD DIFF LOCK 5 17 Accelerator pedal 5 18 Clutch pedal 5 18 Brake pedal 5 19 Parking brake lever 5 19 Shift lever 5 20 Reverse gear lock lever REV 5 20 Fuel tank cap 5...

Page 7: ...OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Shift lever operation and reverse driving 7 3 Selecting the drive mode 7 7 Parking 7 9 Loading 7 9 BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEH...

Page 8: ...ment 9 51 Brake light switch adjustment 9 52 Cable inspection and lubrication 9 52 Pedal lubrication 9 52 Checking the stabilizer bushes 9 53 Upper and lower arm pivot lubrication left and right 9 54...

Page 9: ...mission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SIDE LIMITED WARRANTY 12 5 YAMA...

Page 10: ...LE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification...

Page 11: ...l EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model t...

Page 12: ...1 3 1 1 Key identification number 1 UB5J12E0 book Page 3 Monday December 14 2020 11 51 AM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 1 1 1 8 2 5 4 6 7 3 UB5J12E0 book Page 1 Monday December 14 2020 11 51 AM...

Page 14: ...2 2 2 9 UB5J12E0 book Page 2 Monday December 14 2020 11 51 AM...

Page 15: ...ntain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available f...

Page 16: ...al for instructions Do not incinerate puncture or open B4J F2259 00 B4J K8483 00 WARNING Do not rest hands or arms on door or shoulder bolster To avoid Injury keep hands and arms completely Inside the...

Page 17: ...enger accessories and cargo OPERATING TIRE PRESSURE With tires cold set as follows BAS F4897 20 WARNING Load may affect handling and stability Do not exceed the maximum load ratings for the cargo bed...

Page 18: ...71 requirements for rollover protection structures m 750Kg for ISO3471 WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Les pi ces mobiles peu...

Page 19: ...al Off HighwayVehicles ANSI ROHVA 1 2016 Standard Date of manufacture B4J F4163 00 BAS F1684 00 INTAKE MANIFOLD 1 PRESS SENSOR VACUUM HOSE ROUTING EMISSION HOSE ROUTING THROTTLE BODY SOLENOID VALVE 1...

Page 20: ...2 8 2 BAS F1568 00 9 UB5J12E0 book Page 8 Monday December 14 2020 11 51 AM...

Page 21: ...e two chapters and the labels on the vehicle to instruct new opera tors and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is wi...

Page 22: ...operly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger...

Page 23: ...page 7 9 before loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and...

Page 24: ...ld enter the vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ10YMXM has higher ground clearance and other features to han dl...

Page 25: ...ehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering whee...

Page 26: ...xide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engin...

Page 27: ...an neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts acces...

Page 28: ...h the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 9 56 for tire specificat...

Page 29: ...11 1 Front shock absorber 2 Brake fluid reservoir 3 Clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Coolant reservoir 8 Air filter 9 Cargo bed 10 Muffler 11 Exhaust pipe 12 Engi...

Page 30: ...2 4 EBU31190 Right view 3 4 5 6 1 7 2 1 Rear shock absorber 2 Engine oil tank 3 Passenger seat belt 4 Battery 5 Fuses 6 Headlight 7 Fuel tank cap UB5J12E0 book Page 2 Monday December 14 2020 11 51 AM...

Page 31: ...10 8 9 13 11 14 1 Steering wheel 2 Reverse gear lock lever 3 Multi function meter unit 4 Main switch 5 Shift lever 6 Parking brake lever 7 Passenger handhold 8 Helmet reminder light 9 Seat belt remind...

Page 32: ...hts and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is eng...

Page 33: ...e reverse position 1 Shift light 2 Electric Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral...

Page 34: ...vetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is di...

Page 35: ...This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the ve...

Page 36: ...o the engine EBU31342 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will ind...

Page 37: ...ht The reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yam...

Page 38: ...ature display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift light 4 Speedometer 5 SELECT button 6 MODE button 7 RESE...

Page 39: ...button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep...

Page 40: ...distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO T...

Page 41: ...nt temperature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour...

Page 42: ...LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coola...

Page 43: ...turn the key to off then hold the RESET button pushed and turn the key to on The radiator fans turn on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates...

Page 44: ...N and by the neutral indicator light N Shift light control mode The shift light has three settings which can be adjusted Flashing pattern this function allows you to choose whether or not the light w...

Page 45: ...he shift light flashes when acti vated The shift light will confirm this setting by flashing four times per se cond Off the shift light is deactivated in oth er words it does not come on or flash The...

Page 46: ...n point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESE...

Page 47: ...error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to tur...

Page 48: ...rrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the di...

Page 49: ...tension will re turn the pedal to idle position EBU34970 Clutch pedal Press the clutch pedal to disengage the clutch To engage the clutch release the clutch pedal The clutch pedal should be pressed r...

Page 50: ...ng while parked To engage the parking brake pull the lever firmly To release the parking brake pull slightly on the lever press the release button and then push the lever to its original position TIP...

Page 51: ...the clutch pedal when shifting See page 7 3 EBU34962 Reverse gear lock lever REV To prevent the transmission from being acci dently shifted into reverse this model is equipped with a reverse gear loc...

Page 52: ...or handle is located on the inside of each door To open a door pull the handle To close a door push or pull the door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLO...

Page 53: ...nt of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau...

Page 54: ...st the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s pref...

Page 55: ...id ing in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power wi...

Page 56: ...2071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU38570 Sto...

Page 57: ...e 5 21 NOTICE ECB02241 To protect from damage do not put metal items like tools or sharply edged items di rectly in the storage compartment If these items must be stored wrap them in appro priate cush...

Page 58: ...s than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac cident EBU35022 Cargo bed WARNING EW...

Page 59: ...acket as a cargo hook EBU40060 Front shock absorbers The shock absorber assemblies are equipped with the following adjusters Spring preload adjusting nut Rebound damping force adjusting screw High spe...

Page 60: ...ined at a Yamaha dealer to make the spring preload or crossover setting adjust ment When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns o...

Page 61: ...ng preload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 496 6 mm 19 55 in St...

Page 62: ...ring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring...

Page 63: ...tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 19 2 mm 0 76 in...

Page 64: ...g force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Ti...

Page 65: ...ompression damping turn the adjusting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b 1 High...

Page 66: ...s Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as sembl...

Page 67: ...ing screw Crossover adjusting nut WARNING EWB04140 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force adjus...

Page 68: ...the vehicle and place a suitable stand under the frame 2 Loosen the locknut 3 Turn the spring preload adjusting nut in direction a to increase the spring pre load and thereby harden the suspension an...

Page 69: ...pring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the t...

Page 70: ...increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 2 4 1 1 Special tool 2 3 8 inch 9 5...

Page 71: ...ing retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 48 5 mm 1 91 in Standard recommended Distance B 61 2 mm 2 41 in Maximum hard Distance B 73 9 mm 2 9...

Page 72: ...the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and th...

Page 73: ...y soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s ou...

Page 74: ...gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the...

Page 75: ...TIP Turn off the accessory before plugging in to unplugging from the jack When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02251 Do not use accessories requiring more than...

Page 76: ...nt damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation che...

Page 77: ...on 6 6 Seat belts Check for proper operation and belt wear 6 7 Passenger handhold Check for stability and proper fastening 6 7 8 8 Steering Check for proper operation 6 7 Shift lever Check for proper...

Page 78: ...luid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check t...

Page 79: ...x tremely flammable To avoid fires and ex plosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the engine and be sure that no one is sitting i...

Page 80: ...ent does not exceed 10 E10 Gasoline containing methanol is not recommended be cause it can cause damage to the fuel system or vehicle performance problems Portable fuel containers If you carry a porta...

Page 81: ...ansmission Make sure there is no oil leaking from the transmission case EBU31761 Coolant Check the coolant level in the reservoir and replenish if necessary See page 9 34 EBU36020 Final gear Make sure...

Page 82: ...on A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the person using it resulting in serious injury or death in a crash To help make sure yo...

Page 83: ...hicle to a Yamaha dealer or re fer to the Service Manual for correct tighten ing torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Co...

Page 84: ...um specified could also cause the tire to dis lodge from the rim under severe driving conditions EWB04120 OPERATING TIRE PRESSURE cold VEHICLE LOAD of 0 0 195 0 kg 0 430 lb FRONT Recommended 114 0 kPa...

Page 85: ...tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UB5J12E0 book Page 10 Mo...

Page 86: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Page 87: ...tral indicator light should come on The engine can be started in any gear if the clutch pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off...

Page 88: ...erator pedal apply the clutch and then repeatedly move the shift lever forward until it stops When it stops it will be in first gear Move the shift lever rearward slightly to reach the neu tral positi...

Page 89: ...ears have properly engaged 4 Release the brake pedal 5 Press the accelerator pedal gradually and at the same time release the clutch pedal slowly 6 Once the vehicle has attained adequate speed release...

Page 90: ...ion and deceleration are shown in the ta ble below To drive in reverse WARNING EWB03300 Before you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed g...

Page 91: ...ver and the parking brake if applied 6 Check behind you and then release the brake pedal 7 Press the accelerator pedal gradually and release the clutch pedal slowly Continue to watch to the rear while...

Page 92: ...drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD f...

Page 93: ...g wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transit...

Page 94: ...rgo bed Use the hooks equipped on the cargo bed page 5 27 to tie down loads Make sure the load is securely fastened down centered in the cargo bed and not top heavy Never al low anyone to ride in the...

Page 95: ...7 Do not exceed the maximum loading limit for the cargo bed 136 0 kg 300 lb Do not exceed the maximum loading limit for the vehicle 328 0 kg 723 lb UB5J12E0 book Page 10 Monday December 14 2020 11 51...

Page 96: ...NOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ10YMXM has higher ground clearance and other features...

Page 97: ...e able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not i...

Page 98: ...arry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats o...

Page 99: ...not protect occupants in all rollovers or accidents Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehi...

Page 100: ...operation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the...

Page 101: ...ate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your...

Page 102: ...uce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects into the occupant area...

Page 103: ...cle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both hands before operating the vehicle Adjusting the handhold position The handhold can be...

Page 104: ...rly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolst...

Page 105: ...humbs inside the rim Keep your palms on the outside of the steering wheel Similar to other off road vehicles if the YXZ10YMXM hits a deep rut or large obsta cle the steering wheel could briefly jerk i...

Page 106: ...owing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved sh...

Page 107: ...oggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ10YMXM us ers Become familiar with the performance char acteristics of th...

Page 108: ...are in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avo...

Page 109: ...erse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of t...

Page 110: ...ply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode to...

Page 111: ...eds 1065 kg 2348 lb Vehicle loading can affect handling as well as the recommended tire pressure See pages 7 9 6 8 EBU35515 Operation on different surfaces and terrains Go slowly and proceed with caut...

Page 112: ...r you to climb or descend Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is u...

Page 113: ...t to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Press the clutch pedal and shift the transmission into reverse so you can use engine braking to slo...

Page 114: ...hicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must dri...

Page 115: ...e vehicle begin to slide sideways or fishtail rear wheel sliding steer into the di rection of the slide if possible to regain direc tional control For example if you feel the back of the vehicle start...

Page 116: ...e area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle...

Page 117: ...le using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified...

Page 118: ...rovide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and should be ke...

Page 119: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB5J12E0 book Page 3 Monday December 14 2020 11 51 AM...

Page 120: ...system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or dam...

Page 121: ...system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO...

Page 122: ...Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 m...

Page 123: ...place pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 12 Brake hoses Replace Every 4 years 13 A...

Page 124: ...Adjust if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Upper and lower arm pivots Lubricate with lithium soap based grease 21 Rear knuckle up per and l...

Page 125: ...ecked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately 23 Engine mounts Check for cracks or damage Check bolt tightness 24 Front and rear ax...

Page 126: ...e original position and then install the bolts EBU38590 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a...

Page 127: ...emove the panel by pulling it up as shown To install the panel Place the panel in the original position 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 2 1 2 1 Panel A 2 Projection 1 2 2 UB5J12E0 book Page...

Page 128: ...l A 3 Remove the top cover by removing the quick fastener screw and the bolts 4 Remove the passenger seat cushion See page 5 21 5 Remove the passenger seat by removing the bolts 1 Top cover 2 Bolt 3 Q...

Page 129: ...as shown To install the panel 1 Place the panel in the original position and then install the bolts and the quick fastener screws 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 1 Panel B 2 Quick fastene...

Page 130: ...nal position 3 Install the passenger seat cushion 4 Install the top cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panels C and D To remove a panel 1 Pull the ta...

Page 131: ...9 15 9 2 Remove the panel as shown 1 Panel C 2 Panel D 3 Tab 1 Tab 2 Panel lock 1 3 2 3 1 2 1 Panel C 1 Panel D 1 1 UB5J12E0 book Page 15 Monday December 14 2020 11 51 AM...

Page 132: ...the engine oil level before each opera tion In addition change the oil and the oil fil ter cartridge at the intervals specified in the periodic maintenance chart 1 Panel C 1 Panel D 1 1 Recommended en...

Page 133: ...hen let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately ten minutes before chec...

Page 134: ...stall the panel To change the engine oil 1 Park the vehicle on a level surface 2 Remove panel D See page 9 10 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up fo...

Page 135: ...k drain bolt and used gasket 8 Place an oil pan under the engine to col lect the used engine oil 9 Remove the engine oil drain bolt and used gasket 1 Engine oil tank filler cap 1 Cylinder head cap 1 1...

Page 136: ...lts to the specified torques 11 Add 2 00 L 2 11 US qt 1 76 Imp qt of the recommended engine oil to the oil tank 12 Check the O ring for damage and re place it if necessary 1 Engine oil drain bolt 2 Ga...

Page 137: ...the engine oil tank filler cap 17 Start the engine and let it idle for several minutes During this time check for oil leakage If any oil leaks are found stop the engine and check for the cause 18 Stop...

Page 138: ...emov ing the bolts 4 Remove the bolts and then slide the cen ter bottom panel rearward to remove it 1 Left side panel 2 Right side panel 3 Bolt 3 1 3 2 1 Rear bottom panel 2 Bolt 2 1 2 2 UB5J12E0 book...

Page 139: ...car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 7 Apply a light coat of clean engine oil to the O ring of t...

Page 140: ...section for the oil filling proce dure 10 Slide the front portion of the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 1 O ring...

Page 141: ...ll the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 Center bottom panel 1 1 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 UB5J12E0 book Page 25 Monday December 14...

Page 142: ...em to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7 kgf m 5 2 lb ft 1 3 2 3 1 Rear bottom panel...

Page 143: ...in the ideal ba lance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct characters and value Yam...

Page 144: ...pstick clean insert it back into the transmission case without screwing it in and then remove it again TIP The transmission oil level should be between the tip of the dipstick and the maximum level ma...

Page 145: ...the transmission case to collect the used oil 2 Remove the transmission oil filler cap 3 Remove the transmission oil drain bolt and gasket TIP Oil will flow out immediately when the drain bolt is loo...

Page 146: ...B03590 When checking or changing the final gear oil make sure that no foreign material en ters the final gear case If necessary clean the final gear oil filler bolt and surrounding area Checking the f...

Page 147: ...hanging the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain...

Page 148: ...e differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters th...

Page 149: ...its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the...

Page 150: ...ck for the cause EBU35112 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differential ge...

Page 151: ...the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reservoir 4 If the coolant is at or below the minimum level mark remove...

Page 152: ...12 6 Install the panel when finished servicing the vehicle To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart Have a Yamaha dealer change th...

Page 153: ...ld be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly dif...

Page 154: ...ossible NOTICE ECB02900 Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be cause the rubbe...

Page 155: ...Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case for dirt and foreign matter check the air filter case check hoses for dirt or water and clean...

Page 156: ...Remove the air filter case cover by turn ing the air filter case cover lock counter clockwise TIP Make sure that the match mark on the cover lock is aligned with the open match mark on the air filter...

Page 157: ...ine or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 5 Squeeze out the excess solvent NOTICE Do not twist the foa...

Page 158: ...tear and replace if damaged or heavily worn 9 Thoroughly apply Yamalube foam air filter oil or other quality liquid foam air filter do not use a spray type product to the foam material The foam air fi...

Page 159: ...aning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air filter element and air filter...

Page 160: ...ust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 2 Remove the tailpipe bolts 3 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 4 Tap the tail...

Page 161: ...ting in improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician EBU...

Page 162: ...place the brake pads as a set The wheels need to be removed to check the brake pads See pages 9 56 9 57 for wheel removal and installation procedures EBU32490 Checking the parking brake pads Each brak...

Page 163: ...ary TIP The brake and clutch fluid reservoirs are lo cated under the hood page 9 10 For an accurate reading make sure the ve hicle is parked on a level surface 1 Parking brake pad wear indicator groov...

Page 164: ...the brake or clutch fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or...

Page 165: ...hen released When depressed it should offer resistance before reaching the floorboard If the pedal offers little resistance when depressed or if the transmission grinds gears when shifting have a Yama...

Page 166: ...1 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adjust or...

Page 167: ...e free play as follows 3 Remove panel B See page 9 10 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 7 Turn the adjusting nut in direc...

Page 168: ...G EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of...

Page 169: ...t be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear Recommended lubricant Lithium...

Page 170: ...and lower arm pivots with a grease gun Front Rear EBU32590 Rear knuckle upper and lower pivot lu brication left and right Lubricate the knuckle upper and lower pivots with a grease gun Recommended lu...

Page 171: ...al joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lu...

Page 172: ...Always use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha YXZ10YMXM were designed to match the performance capabilities and to provide the best...

Page 173: ...e wheel and the nuts 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Ya...

Page 174: ...severely burned by the sulfuric acid in battery electrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow wi...

Page 175: ...2 5 Pull the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and fol...

Page 176: ...k it at least once a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permane...

Page 177: ...ge to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not...

Page 178: ...d of the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ10YMXM 6 Start the engine See page 7 2 7 After the engine starts disconnect the nega...

Page 179: ...Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 2 3 4 5 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Igni...

Page 180: ...n place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight...

Page 181: ...headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam bot...

Page 182: ...art describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and kno...

Page 183: ...9 67 9 Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage UB5J12E0 book Page 67 Monday December 14 2020 11 51 AM...

Page 184: ...ha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check t...

Page 185: ...mended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the...

Page 186: ...s several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause wat...

Page 187: ...or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one...

Page 188: ...e battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consul...

Page 189: ...weight 690 0 kg 1521 lb Loading Maximum load 328 0 kg 723 lb Total weight of operator passenger cargo and accessories Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cy...

Page 190: ...I GL 5 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 56 L 0 59 US qt 0 49 Imp qt Radiator including all routes 3 78 L 4 00 US...

Page 191: ...gear 2 467 28 15 x 37 28 Front tire Size 29 x 9 00R 14NHS Manufacturer model MAXXIS M917 BIGHORN Rear tire Size 29 x 11 00R 14NHS Manufacturer model MAXXIS M918 BIGHORN Tire air pressure measured on...

Page 192: ...ble wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 412 mm 16 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel...

Page 193: ...er light 0 8 W Seat belt reminder light 0 8 W Shift timing indicator light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0...

Page 194: ...pplicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39280 Vehicle data recording This model s control unit s stor...

Page 195: ...his data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in thi...

Page 196: ...se of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoper...

Page 197: ...e maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3 1...

Page 198: ...spection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each...

Page 199: ...y later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing wa...

Page 200: ...ay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you...

Page 201: ...mited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact...

Page 202: ...ation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 26 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 32 Differen...

Page 203: ...Manual and tool kit 9 2 P Panels 9 10 Parking 7 9 Parking brake indicator light 5 3 Parking brake lever 5 19 Parking brake lever free play adjusting 9 51 Parking brake pads checking 9 46 Passenger han...

Page 204: ...Transmission oil 9 27 Transmission Pre operation check 6 6 Troubleshooting 9 66 Troubleshooting charts 9 68 U Upper and lower arm pivot lubrication 9 54 V Valve clearance 9 45 Vehicle Emission Control...

Page 205: ...ight right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineer...

Page 206: ...DIC183 PRINTED IN USA 2020 12 0 3 1 CR E...

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