V-BELT AUTOMATIC TRANSMISSION (YP250R)
5-94
EAS24640
DISASSEMBLING THE SECONDARY
SHEAVE
1. Remove:
• Clutch carrier nut “1”
TIP
While compressing the compression spring with
the clutch spring holder “2” and clutch spring
holder arm “3”, remove the clutch carrier nut.
EAS24650
CHECKING THE CLUTCH HOUSING
1. Check:
• Clutch housing
Damage/wear
→
Replace.
2. Measure:
• Clutch housing inside diameter “a”
Out of specification
→
Replace the clutch
housing.
EAS24660
CHECKING THE CLUTCH SHOES
The following procedure applies to all of the
clutch shoes.
1. Check:
• Clutch shoe
Damage/wear
→
Replace the clutch shoes
and springs as a set.
Glazed areas
→
Sand with coarse sandpa-
per.
TIP
After sanding the glazed areas, clean the clutch
with a cloth.
2. Measure:
• Clutch shoe thickness “a”
Out of specification
→
Replace the clutch
shoes and springs as a set.
EAS24670
CHECKING THE V-BELT
1. Check:
• V-belt “1”
Cracks/damage/wear
→
Replace.
Grease/oil
→
Clean the primary and second-
ary sheave.
2. Measure:
• V-belt width “2”
Out of specification
→
Replace.
Clutch spring holder
90890-01337
Clutch spring holder arm
90890-01464
Clutch housing inside diameter
145.0 mm (5.71 in)
Limit
145.5 mm (5.73 in)
2
1
Clutch shoe thickness
3.3 mm (0.13 in)
Wear limit
2.0 mm (0.08 in)
a
Summary of Contents for YP125R
Page 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19...
Page 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75...
Page 31: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24...
Page 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7...
Page 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7...
Page 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3...
Page 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6...
Page 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72...
Page 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2...
Page 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B...
Page 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7...
Page 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17...
Page 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7...
Page 124: ...CABLE ROUTING YP250R 2 93...
Page 127: ......
Page 172: ...ELECTRICAL SYSTEM 3 45...
Page 175: ......
Page 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65...
Page 245: ......
Page 305: ...CRANKSHAFT YP125R 5 60 a 1...
Page 366: ...CRANKSHAFT YP250R 5 121...
Page 394: ...THROTTLE BODY 7 11...
Page 397: ......
Page 411: ...CHARGING SYSTEM 8 14...
Page 423: ...SIGNALING SYSTEM 8 26...
Page 427: ...COOLING SYSTEM 8 30...
Page 453: ...FUEL INJECTION SYSTEM 8 56...
Page 457: ...FUEL PUMP SYSTEM 8 60...
Page 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off...
Page 467: ...IMMOBILIZER SYSTEM 8 70...
Page 495: ......
Page 496: ...YAMAHA MOTOR ESPA A S A...