CRANKSHAFT (YP125R)
5-56
EAS37P1055
DISASSEMBLING THE CRANKCASE
1. Remove:
• Crankcase bolts
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
2. Remove:
• Left crankcase “1”
NOTICE
ECA37P1007
Tap on one side of the crankcase with a soft-
face hammer. Tap only on the reinforced por-
tions of the crankcase, not on the crankcase
mating surfaces. Work slowly and carefully,
and make sure the crankcase halves sepa-
rate evenly.
EAS37P1056
REMOVING THE CRANKSHAFT ASSEMBLY
1. Remove:
• Crankshaft assembly “1”
TIP
• Remove the crankshaft assembly with the
crankcase separating tool “2” and M6 bolts “3”.
• Make sure that the crankcase separating tool
is centered over the crankshaft assembly.
NOTICE
ECA37P1008
• To protect the end of the crankshaft, place
an appropriate sized socket “4” between
the crankcase separating tool bolt and the
crankshaft.
• Do not tap on the crankshaft.
EAS37P1057
CHECKING THE TIMING CHAIN AND TIMING
CHAIN GUIDE
1. Check:
• Timing chain
Damage/stiffness
→
Replace the timing
chain and camshaft sprocket as a set.
2. Check:
• Timing chain guide (intake side)
Damage/wear
→
Replace.
EAS37P1058
CHECKING THE CRANKSHAFT AND
CONNECTING ROD
1. Measure:
• Crankshaft runout
Out of specification
→
Replace the crank-
shaft.
TIP
Turn the crankshaft slowly.
1
Crankcase separating tool
90890-01135
Crankcase separator
YU-01135-B
1
4
2
3
3
Summary of Contents for YP125R
Page 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19...
Page 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75...
Page 31: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24...
Page 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7...
Page 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7...
Page 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3...
Page 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17...
Page 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6...
Page 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72...
Page 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2...
Page 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B...
Page 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7...
Page 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17...
Page 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7...
Page 124: ...CABLE ROUTING YP250R 2 93...
Page 127: ......
Page 172: ...ELECTRICAL SYSTEM 3 45...
Page 175: ......
Page 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65...
Page 245: ......
Page 305: ...CRANKSHAFT YP125R 5 60 a 1...
Page 366: ...CRANKSHAFT YP250R 5 121...
Page 394: ...THROTTLE BODY 7 11...
Page 397: ......
Page 411: ...CHARGING SYSTEM 8 14...
Page 423: ...SIGNALING SYSTEM 8 26...
Page 427: ...COOLING SYSTEM 8 30...
Page 453: ...FUEL INJECTION SYSTEM 8 56...
Page 457: ...FUEL PUMP SYSTEM 8 60...
Page 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off...
Page 467: ...IMMOBILIZER SYSTEM 8 70...
Page 495: ......
Page 496: ...YAMAHA MOTOR ESPA A S A...