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Yamaha YFZ45YSXH, Owner'S Manual

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8-39

8

Clutch lever

EBUM0171

Checking the shift pedal

The operation of the shift pedal should be
checked before each ride. If operation is not
smooth, have a Yamaha dealer check the vehicle.

EBU28872

Checking and lubricating the brake
pedal

The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.

EBU24964

Checking the wheel hub bearings

The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smooth-
ly, have a Yamaha dealer check the wheel hub
bearings.

Recommended lubricant:

Lithium-soap-based grease

UBW260E0.book Page 39 Thursday, May 12, 2016 2:28 PM

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Summary of Contents for YFZ45YSXH

Page 1: ...ANUAL DEL PROPIETARIO BW2 F8199 60 READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de s curit LEA ESTE MANUAL AT...

Page 2: ...DIC183 Original instructions Notice originale Manual original PRINTED IN USA 2016 05 0 3 1 CR E F S...

Page 3: ...REFULLY It contains important safety information WARNING OWNER S MANUAL YFZ45YSXH YFZ45YSSH This ATV should not be ridden by anyone under 16 years of age BW2 F8199 60 E0 UBW260E0 book Page 1 Thursday...

Page 4: ...venlaan 101 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 4...

Page 5: ...important safety information It provides information about special techni ques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questi...

Page 6: ...safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous si...

Page 7: ...or motorway Please check your local riding laws and regulations before operating this ATV EBU17411 YFZ45YSXH YFZ45YSSH OWNER S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition April 2016 All rights rese...

Page 8: ...Brake pedal 4 6 Parking brake lever 4 7 Shift pedal 4 8 Fuel tank cap 4 8 Fuel 4 9 Seat 4 10 Adjusting the front shock absorber assemblies 4 11 Adjusting the rear shock absorber assembly 4 16 Handleba...

Page 9: ...filter element 8 14 Coolant 8 20 Cleaning the air filter element 8 21 Cleaning the spark arrester 8 25 Adjusting the throttle lever free play 8 27 Valve clearance 8 27 Brakes 8 28 Checking the front a...

Page 10: ...bulb 8 45 Adjusting a headlight beam 8 47 Tail brake light 8 48 Removing a wheel 8 48 Installing a wheel 8 48 Troubleshooting 8 49 Troubleshooting charts 8 50 CLEANING AND STORAGE 9 1 Cleaning 9 1 Sto...

Page 11: ...ls on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a re placement l...

Page 12: ...1 2 1 1P0 F816R 00 YAMAHA 1HP F811R 00 YAMAHA 1 2 3 UBW260E0 book Page 2 Thursday May 12 2016 2 28 PM...

Page 13: ...dice d octane RON de min 97 Utilizzare benzina PREMIUM super senza piombo con almeno 97 ottani RON Gebruik loodvrije SUPERBENZINE met een octaangetal RON van minstens 97 Utilize gasolina sem chumbo co...

Page 14: ...1 4 1 1HP F2259 21 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN YFZ450R 30 0 kW 184 kg 2016 BW2 F155A 00 7 8 UBW260E0 book Page 4 Thursday May 12 2016 2 28 PM...

Page 15: ...from 12 years old Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervision required for children under age 16 Use from 16 years old Operatin...

Page 16: ...oss of control Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death This pictogram shows the loading limits and or maximum loa...

Page 17: ...1 7 1 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN kW kg 1 2 3 4 1 2 3 4 Year of construction Model Name Max Power Mass In Running Order UBW260E0 book Page 7 Thursday May 12 2016 2 28 PM...

Page 18: ...1 8 1 For Oceania 4 6 1 2 6 5 3 UBW260E0 book Page 8 Thursday May 12 2016 2 28 PM...

Page 19: ...1 9 1 4XE F1568 10 YAMAHA 1P0 F816L 00 YAMAHA 1 2 UBW260E0 book Page 9 Thursday May 12 2016 2 28 PM...

Page 20: ...220 lbs Includes weight of operator cargo and accessories Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death 5 0 psi 5 0 psi 4 6 psi 4...

Page 21: ...ld under 16 years old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an...

Page 22: ...faster speeds and never turn at excessive speeds Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow prop...

Page 23: ...ry cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual Remember that wet bra...

Page 24: ...nd ride gently back to camp or other known location where you can receive medical at tention If necessary contact your riding party or local authorities to let them know where you are and what has hap...

Page 25: ...others at greater risk of serious injury or death You are responsible for injuries re lated to changes in the vehicle Keep the following guidelines in mind as well as those provided un der Loading whe...

Page 26: ...deadly levels of carbon monoxide can linger for hours or days in en closed or poorly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh...

Page 27: ...bly compression damping force adjusting screw for slow compression damping 3 Front shock absorber assembly spring preload adjusting nut 4 Engine oil tank filler cap 5 Rear brake fluid reservoir 6 Batt...

Page 28: ...bolt for fast compression damping 5 Rear shock absorber assembly compression damping force adjusting screw for slow compression damping 6 Fuel tank cap 7 Oil filter element 8 Brake pedal 9 Rear brake...

Page 29: ...ollows on All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can be started The key cannot be removed off All electrical sys...

Page 30: ...warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to on or if the warning light remains on have a Yamaha dealer chec...

Page 31: ...light comes on or flashes when an electrical circuit monitoring the engine is not work ing correctly When this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of the...

Page 32: ...an extended period of time oth erwise the battery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it See page 8 42 EB...

Page 33: ...justed to 2 0 4 0 mm 0 08 0 16 in See page 8 27 WARNING Im proper adjustment of the speed limiter and throttle could cause throttle cable damage or improper throttle operation You could lose control r...

Page 34: ...ip hold the brake lever away from the handlebar so it does not contact the adjusting bolt loosen the locknut turn the ad justing bolt and then tighten the locknut EBU18433 Brake pedal The brake pedal...

Page 35: ...ecially on a slope To apply the parking brake move the parking brake lever in direction a To release the parking brake move the parking brake lever in direction b 1 Brake pedal 1 1 Parking brake lever...

Page 36: ...ou ride the ATV without re leasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely EBU18531 Shift pedal This ATV is eq...

Page 37: ...smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heat ers and clothes dryers 2 Do not overfill the fuel tank When refueling be sure...

Page 38: ...gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been designed to use...

Page 39: ...shock absorber as semblies These shock absorber assemblies are equipped with a spring preload adjusting nut a rebound damping force adjusting screw with a compres sion damping force adjusting bolt fo...

Page 40: ...er of clicks or turns of a damping force adjusting mechanism may not ex actly match the following specifications due to small differences in production the actual number of clicks or turns always repr...

Page 41: ...complete turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten i...

Page 42: ...compression damping force and thereby harden the compression damping turn the compression damping force adjusting bolt in direction a To decrease the compression damp ing force and thereby soften the...

Page 43: ...es sion damping turn the adjusting screw in direction b 1 Compression damping force adjusting bolt for fast compression damping Compression damping setting for fast com pression damping Minimum soft 2...

Page 44: ...142 Adjusting the rear shock absorber as sembly This shock absorber assembly is equipped with a spring preload adjusting nut a rebound damping force adjusting screw a compression damping force adjusti...

Page 45: ...entire ad justing range To obtain a precise adjustment it would be advisable to check the number of clicks or turns of each damping force adjusting mecha nism and to modify the specifications as nece...

Page 46: ...moving the bolts and collars 5 Remove the bolts and then remove the air fil ter case by disconnecting it from the air in take duct 1 Clamp screw 1 1 Bolt 2 Collar 3 Air filter case holding plate 1 1...

Page 47: ...sen the locknut 9 Turn the spring preload adjusting nut in direc tion a to increase the spring preload and thereby harden the suspension and in direc tion b to decrease the spring preload and thereby...

Page 48: ...turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 10 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the...

Page 49: ...d torque 15 Install the air filter case holding plate by in stalling the bolts and collars and then tighten the bolts to the specified torque 16 Install the blow by gas chamber by installing the bolt...

Page 50: ...on damping force adjusting bolt in direction a To decrease the compression damp ing force and thereby soften the compression damping turn the adjusting bolt in direction b 1 Rebound damping force adju...

Page 51: ...ing setting for fast com pression damping Minimum soft 2 turn s out from the fully turned in posi tion Standard 1 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned...

Page 52: ...cause the unit to explode due to ex cessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out...

Page 53: ...y the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add...

Page 54: ...ion and correct if necessary Lubricate cable if necessary Check lever free play and adjust if necessary 8 33 Throttle lever Make sure that operation is smooth Lubricate cable and lever housing if nece...

Page 55: ...e lever pivoting points if necessary 8 38 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 5 7 Instruments lights and switches Check operation and correct if necessary...

Page 56: ...ree play have a Yamaha dealer check the brake system Check for correct brake pedal height See page 8 31 If the pedal height is incorrect have a Yamaha dealer adjust it Check the operation of the lever...

Page 57: ...nd adjust the drive chain as necessary See page 8 35 EBU19815 Tires Check tire pressure regularly to make sure it is at the recommended specifications Also check for wear and damage Tire pressure Use...

Page 58: ...the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Recommended tire pressure Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 35 0 kPa 0 350 kgf cm 5 0 psi Minimum tire pressure Front 32 0...

Page 59: ...t tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims siz...

Page 60: ...5 8 5 EBU19851 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary UBW260E0 book Page 8 Thursday May 12 2016 2 28 PM...

Page 61: ...few seconds then go off Coolant temperature warning light Fuel level warning light Engine trouble warning light NOTICE ECB00826 To avoid possible damage do not operate the ATV if a warning light does...

Page 62: ...rating climbing hills etc To shift into neutral release the throttle lever ap ply the clutch and then repeatedly depress the shift pedal until it stops When it stops it will be in first gear Raise the...

Page 63: ...ly and evenly As you slow down shift to a lower gear Be sure that the engine has sufficiently slowed before en gaging a lower gear Improper use of the brakes or shifting can cause the tires to lose tr...

Page 64: ...hours The various parts in the engine wear and polish themselves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in en gine...

Page 65: ...the front and rear wheels with rocks or other objects Never park the ATV on hills that are too steep to walk up easily 1 Bring the ATV to a stop by applying the brakes 2 With the brake pedal applied s...

Page 66: ...t you and others at greater risk of serious injury or death You are responsible for injuries re lated to changes in the vehicle Keep the following in mind when considering an accessory or operating an...

Page 67: ...front carrier at the front of the rear carrier and center it Tie down cargo securely to the carriers Make sure cargo in the trailer cannot move around A shifting load can cause an accident Make sure...

Page 68: ...7 1 7 EBU21142 RIDING YOUR ATV UBW260E0 book Page 1 Thursday May 12 2016 2 28 PM...

Page 69: ...on on pages 2 1 2 6 Also read all warn ing and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01382 Do not operate this ATV or allow anyone...

Page 70: ...s that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator only passengers prohibited The long seat is to allow the operator to...

Page 71: ...r injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating without eye protection can resul...

Page 72: ...perienced with this model the throttle lever housing is equipped with a speed limiter The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum Turn...

Page 73: ...on sense and good judgment Use extra caution when riding the ATV with addi tional loads such as accessories or cargo The ATV s handling may be adversely affected Re duce your speed when adding additio...

Page 74: ...hich in some situations could lead to an acci dent EWB01492 Exhaust system WARNING EWB01502 Dry grass or brush or other combustible ma terial accumulated around the engine area could catch fire Do not...

Page 75: ...re not likely to touch it BE CAREFUL WHERE YOU RIDE This ATV is designed for use on unpaved surfaces only WARNING Paved surfaces may seriously affect handling and control of the ATV and may cause the...

Page 76: ...er hidden hazards which may cause the ATV to upset WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks bumps or holes Go slowly and be extra care ful when o...

Page 77: ...flag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a cau tion flag on the AT...

Page 78: ...ing or if the shift pedal is not released before applying the throttle the front wheels may lift off the ground resulting in a loss of directional con trol EWB02632 NOTICE Do not shift gears without r...

Page 79: ...your desired direc tion and lean your upper body into the turn Use the throttle to maintain an even speed through the turn This maneuver will let the wheel on the inside of the turn slip slightly all...

Page 80: ...Owner s Manual Never operate the ATV on hills too steep for the ATV or for your abilities The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills Always check t...

Page 81: ...y hill In all cases avoid inclines with slippery or loose surfaces or obstacles that might cause you to lose control To climb a hill you need traction momentum and steady throttle Travel fast enough t...

Page 82: ...hill If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose control If you are u...

Page 83: ...ause the ATV to lean sharply to one side Go straight down the hill where possi ble Improper braking can cause the wheels on the uphill side to come off the ground or cau se loss of traction Gradually...

Page 84: ...slippery or loose surfaces Avoid crossing the side of a steep hill Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning...

Page 85: ...LOW WATER WARNING EWB01642 Operating this vehicle through deep or fast flowing water can lead to loss of control or an overturn To reduce your risk of drowning or other injuries use care when crossing...

Page 86: ...Wet brakes may have reduced stopping ability which could cause loss of control EWB02622 After riding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of th...

Page 87: ...sts at all times Avoid jumping the ATV as loss of control and damage to the ATV may result SLIDING AND SKIDDING WARNING EWB01663 Skidding or sliding improperly may cause you to lose control of this AT...

Page 88: ...commended until you have corrected the slide With practice over a period of time skill at con trolled sliding can be developed The terrain should be chosen carefully before attempting such maneuvers s...

Page 89: ...ward speed If not stop dismount on the uphill side of the ATV and physically turn the ATV around If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE the ATV may tip over on top of you Dismou...

Page 90: ...n off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires...

Page 91: ...ded in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of pre ventive maintenance and minor repairs However additional tools such as a torque w...

Page 92: ...hould be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300...

Page 93: ...rk arrester Clean 7 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er co...

Page 94: ...lls NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and r...

Page 95: ...ck for looseness or damage and replace if necessary 11 Swingarm pivots Check operation and for excessive play and re place bearings if necessary Lubricate with lithium soap based grease 12 Upper and l...

Page 96: ...t Lubricate with lithium soap based grease 19 Steering system Check operation and repair or replace if dam aged Check toe in and adjust if necessary 20 Engine oil Change Check ATV for oil leakage and...

Page 97: ...rs and calipers and change the brake fluid 23 Moving parts and cables Lubricate 24 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever hous...

Page 98: ...8 9 8 Replace the brake hoses every four years and if cracked or damaged UBW260E0 book Page 9 Thursday May 12 2016 2 28 PM...

Page 99: ...ch time a cowling or panel needs to be removed and installed EBU29596 Panel A To remove the panel 1 Remove the seat See page 4 10 2 Remove the fuel tank cap by turning it coun terclockwise See page 4...

Page 100: ...by turning it coun terclockwise 2 Place the panel in the original position and then install the quick fasteners NOTICE When installing the panel be sure not to pinch the cables or wires ECB00382 3 Tig...

Page 101: ...l the panel off To install a panel 1 Place the panel in the original position 2 Install panel A Cowling To remove the cowling 1 Remove panels A B and C 2 Loosen the quick fasteners and then take the c...

Page 102: ...ica tion chart In addition the condition of the spark plug can reveal the condition of the engine The porcelain insulator around the center elec trode of the spark plug should be a medium to light tan...

Page 103: ...possible EBU2949B Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter element replaced at the intervals spe...

Page 104: ...and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks 5 If the engine oil is at or below the minimum level mark add sufficient oil of...

Page 105: ...ler cap is securely tightened other wise oil may seep out when the engine is running ECB00363 To change the engine oil with or without oil fil ter element replacement 1 Place the ATV on a level surfac...

Page 106: ...IP Skip steps 7 10 if the oil filter element is not being replaced 7 Remove the oil filter element cover by remov ing the bolts 1 Engine oil tank drain bolt 2 Gasket 1 2 1 Crankcase engine oil drain b...

Page 107: ...gs are properly seated 10 Install the oil filter element cover by installing the bolts and then tighten them to the speci fied torque 1 Oil filter element cover 2 Bolt 1 2 1 Oil filter element 2 O rin...

Page 108: ...k the engine oil tank filler cap O ring for damage and replace it if necessary 14 Install and tighten the engine oil tank filler cap 15 Start the engine and then let it idle for several minutes while...

Page 109: ...gine tempera ture 2 Check the coolant level in the coolant reser voir TIP The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remov...

Page 110: ...page 8 51 for fur ther instructions EBU26808 Cleaning the air filter element The air filter element should be cleaned at the in tervals specified in the periodic maintenance and lubrication chart Cle...

Page 111: ...air filter element together with the wing bolt and washer 6 Remove the wing bolt and washer from the air filter element 7 Remove the sponge material from the air filter element frame 1 Air filter case...

Page 112: ...aterial and let it dry NOTICE Do not twist the sponge material when squeezing it ECB00442 10 Check the sponge material and replace it if damaged 11 Apply Yamaha foam air filter oil or other qual ity f...

Page 113: ...the air filter ele ment is properly seated in the air filter case Never operate the engine with the air filter element removed Doing so would al low unfiltered air to enter the engine caus ing rapid e...

Page 114: ...he throttle body and the rub ber joint manifold fittings for an air tight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the engine EBU30861 Cleaning the spark...

Page 115: ...nd retainer and align the bolt holes 5 Install the bolts and tighten them to the spec ified torque 6 Install the tailpipe cover and align the bolt holes 7 Install the bolts and tighten them to the spe...

Page 116: ...e throttle lever free play and if necessary adjust it as follows 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle lever free play turn the throttle lever free play adjusti...

Page 117: ...ication chart EBU29561 Front brake pads Each brake pad is provided with wear indicator grooves which allow you to check the brake pad wear without having to disassemble the brake To check the brake pa...

Page 118: ...t EBU29502 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid lev el with the top of the reservoir level Replenish the brake...

Page 119: ...when refilling Water will significantly lower the boiling point of the flu id and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spi...

Page 120: ...eck the brake system EBU24614 Checking the brake pedal height The brake pedal height must be checked and if necessary adjusted at the intervals specified in the periodic maintenance and lubrication ch...

Page 121: ...direction a to increase the cable length and in direction b to decrease it TIP If the cable length cannot be adjusted to specifi cation consult a Yamaha dealer 6 Tighten the locknut on the brake cabl...

Page 122: ...and brake lever should come on just before braking takes effect The brake light switch for the brake pedal can be adjusted as follows but the front brake light switch should be adjusted by a Yamaha d...

Page 123: ...er cover back 4 Loosen the locknut 5 To increase the clutch lever free play turn the clutch lever free play adjusting nut located to wards the center of the cable in direction a and to decrease it tur...

Page 124: ...back and forth to locate the tightest portion of the drive chain and then measure the drive chain slack as shown 3 If the drive chain slack is incorrect adjust it as follows To adjust the drive chain...

Page 125: ...s other vital parts of the ATV and can lead to drive chain slippage or breakage To prevent this from occurring keep the drive chain slack within the specified limits ECB00543 6 Pull the rod out and th...

Page 126: ...NOTICE To prevent dam aging the O rings do not clean the drive chain with steam cleaners high pressure washers or inappropriate solvents ECB00572 2 Wipe the drive chain dry 3 Thoroughly lubricate the...

Page 127: ...ore you begin riding in cold weather If the control cables are frozen or do not work smoothly you could be unable to control the ATV which could lead to an accident or collision EBU24923 Checking and...

Page 128: ...ld be checked before each ride and the pedal pivot should be lubricated if necessary EBU24964 Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals spe...

Page 129: ...U25034 Lubricating the upper and lower arm pivots The upper and lower arm pivots must be lubricat ed at the intervals specified in the periodic main tenance and lubrication chart TIP For parts equippe...

Page 130: ...intervals specified in the pe riodic maintenance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun 1 Upper grease nipple 2 Lower grease nipple 2 1 2 1 Upper grease ni...

Page 131: ...esia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or ot...

Page 132: ...damage the battery To store the battery If the ATV will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for m...

Page 133: ...nstalling the bolts 4 Install the seat See page 4 10 EBU29962 Replacing the fuse The fuse holder is located under the seat See page 4 10 If the fuse is blown replace it as follows 1 Turn the key to of...

Page 134: ...rn the key to on and turn on the elec trical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EBU30873 Replacing a headli...

Page 135: ...adversely affect the trans parency of the glass luminosity of the bulb and bulb life Thoroughly clean off any dirt and fingerprints using a cloth moistened with alcohol or thinner ECB00653 5 Install t...

Page 136: ...dlight beam NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise a headlight beam turn the headlight beam adjusting bolt in direction a To lower a headlight beam turn...

Page 137: ...l nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU27483 Installing a wheel 1 Install the wheel and the nuts TIP When installing...

Page 138: ...technicians have the necessary tools experience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferi...

Page 139: ...the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Chec...

Page 140: ...can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The c...

Page 141: ...es several times at slow speeds to let friction dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and...

Page 142: ...uel from deteriorat ing 3 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the sp...

Page 143: ...from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or m...

Page 144: ...t 3750 r min YFZ45YSSH YFZ45YSXH_EUR FRA GBR Uncertainty of measurement 3 0 dB A YFZ45YSSH YFZ45YSXH_EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s YFZ45YSSH YFZ45YSXH_EUR FRA GB...

Page 145: ...ilter Air filter element Wet element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 10 0 L 2 64 US gal 2 20 Imp gal Fuel reserve amount 3 4 L 0 90 US gal 0 75 Imp gal Fuel inj...

Page 146: ...AT20 x 10R9 Manufacturer model MAXXIS MS22 Loading Maximum loading limit 100 0 kg 220 lb Total weight of rider cargo accessories and tongue Tire air pressure measured on cold tires Recommended Front 3...

Page 147: ...nsion Spring shock absorber type Coil spring gas oil damper Wheel travel 280 mm 11 0 in Electrical system Ignition system TCI Charging system AC magneto Battery Model YTZ7S Voltage capacity 12 V 6 0 A...

Page 148: ...s that influence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent process es and the...

Page 149: ...R MODEL LABEL INFORMATION EBU26031 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to iden tify your ATV EBU2605...

Page 150: ...11 2 11 1 Model label 1 UBW260E0 book Page 2 Thursday May 12 2016 2 28 PM...

Page 151: ...8 20 Coolant temperature warning light 4 2 Cowling and panels removing and installing 8 10 D Drive chain 5 5 Drive chain lubricating 8 37 Drive chain slack 8 35 E Engine break in 6 4 Engine oil 5 4 En...

Page 152: ...justing the rear 4 16 Spark arrester cleaning 8 25 Spark plug checking 8 13 Specifications 10 1 Speed limiter 4 5 Start switch 4 4 Steering shaft lubricating 8 41 Storage 9 2 Suspension lubricating th...

Page 153: ...UBW260E0 book Page 3 Thursday May 12 2016 2 28 PM...

Page 154: ...APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public...

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