
VALVES AND VALVE SPRINGS
5-30
4. Check:
• Valve face
Pitting/wear
→
Grind the valve face.
• Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem
→
Replace the valve.
5. Measure:
• Valve margin thickness “a”
Out of specification
→
Replace the valve.
6. Measure:
• Valve stem runout
Out of specification
→
Replace the valve.
NOTE:
• When installing a new valve, always replace
the valve guide.
• If the valve is removed or replaced, always re-
place the valve stem seal.
EAS24300
CHECKING THE VALVE SEATS
The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
2. Check:
• Valve seat
Pitting/wear
→
Replace the cylinder head.
3. Measure:
• Valve seat width “a”
Out of specification
→
Replace the cylinder
head.
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a. Apply Mechanic’s blueing dye (Dykem) “b”
onto the valve face.
b. Install the valve into the cylinder head.
c. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
d. Measure the valve seat width.
NOTE:
Where the valve seat and valve face contacted
one another, the blueing will have been re-
moved.
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4. Lap:
• Valve face
• Valve seat
Valve margin thickness D (intake)
1.15–1.45 mm (0.0453–0.0571 in)
Valve margin thickness D (ex-
haust)
1.15–1.45 mm (0.0453–0.0571 in)
Valve stem runout
0.010 mm (0.0004 in)
Valve seat width C (intake)
1.00–1.20 mm (0.0394–0.0472 in)
Valve seat width C (exhaust)
1.00–1.20 mm (0.0394–0.0472 in)
Summary of Contents for XVS13AW
Page 2: ...SERVICE MANUAL XVS13AW C XVS13CTW C LIT 11616 20 42 3D8 28197 10 ...
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15 ...
Page 52: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A A 1 2 2 3 A A ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Oil nozzle 3 Crankshaft ...
Page 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil delivery pipe 1 2 Timing chain tensioner ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 2 3 4 5 6 ...
Page 63: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS A A A A 2 1 4 3 5 6 ...
Page 65: ...COOLING SYSTEM DIAGRAMS 2 39 A B B A 4 3 3 1 2 2 A A B B ...
Page 83: ...CABLE ROUTING 2 57 3D8 3D8 A B B A A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 85: ...CABLE ROUTING 2 59 ...
Page 89: ...CABLE ROUTING 2 63 ...
Page 92: ......
Page 125: ...ELECTRICAL SYSTEM 3 33 ...
Page 128: ......
Page 203: ...BELT DRIVE 4 75 ...
Page 305: ...WATER PUMP 6 11 ...
Page 319: ...THROTTLE BODIES 7 13 ...
Page 322: ......
Page 328: ...IGNITION SYSTEM 8 6 ...
Page 336: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 6 Battery ...
Page 338: ...CHARGING SYSTEM 8 16 ...
Page 352: ...COOLING SYSTEM 8 30 ...
Page 389: ...ELECTRICAL COMPONENTS 8 67 EAS27970 ELECTRICAL COMPONENTS 1 4 5 6 7 8 9 10 11 12 13 2 3 ...
Page 391: ...ELECTRICAL COMPONENTS 8 69 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...
Page 413: ...ELECTRICAL COMPONENTS 8 91 ...
Page 421: ......
Page 422: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...