Yamaha XV19CB Owner'S Manual Download Page 1

Page: 1 / 96

DIC183

29S-28199-15

XV19CSD(C)

XV19CD(C)

OWNER’S MANUAL

Read this manual carefully before operating this vehicle.

LIT-11626-26-36

Summary of Contents for XV19CB

Page 1: ...DIC183 29S 28199 15 XV19CSD C XV19CD C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 26 36 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U29S15E0 book Page 1 Friday July 20 2012 1 34 PM ...

Page 3: ... To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discr...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...Yamaha Motor Corporation U S A 1st edition July 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 26 36 U29S15E0 book Page 2 Friday July 20 2012 1 34 PM ...

Page 6: ...r the emission control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 10 Transfer case oil 7 13 Air filter element 7 14 Checking the throttle grip free play 7 14 Valve clearance 7 14 Tires 7 15 Cast wheels 7 16 Clutch lever 7 17 Checking the brake lever free play 7 17 Brake light switches...

Page 7: ...CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 U29S15E0 book Page 2 Friday July 20 2012 1 34 PM ...

Page 8: ...hicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 5 1 2 3 4 U29S15E0 book Page 1 Friday July 20 2012 1 34 PM ...

Page 9: ...D THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5RU 21686 00 EMISSION HOSE ROUTING THROTTLE BODY CANISTER ATMOSPHERE FUEL TANK VACUUM HOSE ROUTING 34B 21684 00 INTAKE MANIFOLD PRESS SENSOR 3 California only 2 California only 5 4 1 U29S15E0 book Page 2 Friday July 20 2012 1 34 PM ...

Page 10: ... you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recogn...

Page 11: ...to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is no...

Page 12: ...ycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo...

Page 13: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care...

Page 14: ...ruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the mo...

Page 15: ...tery page 7 25 5 Owner s tool kit page 7 2 6 Tail brake light page 7 29 7 License plate light page 7 30 8 Shock absorber assembly spring preload adjusting nut page 4 14 9 Engine oil drain bolt B crankcase page 7 10 10 Engine oil drain bolt A crankcase page 7 10 11 Shift pedal page 4 7 U29S15E0 book Page 1 Friday July 20 2012 1 34 PM ...

Page 16: ...el injection system fuse page 7 27 4 Fuse box page 7 27 5 Engine oil filler cap page 7 10 6 Fuel tank cap page 4 8 7 Steering lock page 4 11 8 Brake pedal page 4 8 9 Rear brake light switch page 7 18 10 Engine oil filter cartridge page 7 10 11 Engine oil drain bolt oil tank page 7 10 U29S15E0 book Page 2 Friday July 20 2012 1 34 PM ...

Page 17: ...ft handlebar switches page 4 5 3 Clutch fluid reservoir page 7 19 4 Multi function meter unit page 4 2 5 Main switch page 4 1 6 Front brake fluid reservoir page 7 19 7 Right handlebar switches page 4 5 8 Throttle grip page 7 14 9 Brake lever page 4 8 U29S15E0 book Page 3 Friday July 20 2012 1 34 PM ...

Page 18: ...ems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU49392 Indicator lights and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right...

Page 19: ...hen go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU11534 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 4 for an explanation of the self diagnosis device The electrical circuit of the warning ...

Page 20: ...o zero in order to test the electrical cir cuit Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E approximately 3 2 L 0 85 US gal 0 70 Imp gal remain in the fuel tank If this occurs refuel as soon as possible When the key is turned to ON the fuel gauge needle will sweep once across the fuel...

Page 21: ...eset the fuel re serve tripmeter manually it will reset it self automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi To set the clock 1 Push the SELECT and reset switches together for at least three seconds 2 When the hour digits start flashing push the reset switch to set the hours 3 Push the SELECT switch and the minute digits will start flashing 4 ...

Page 22: ...el to suit the outside lighting conditions To set the brightness 1 Turn the key to OFF 2 Push and hold the SELECT switch 3 Turn the key to ON and then re lease the SELECT switch after five seconds 4 Adjust the multi function meter unit panel brightness level by pushing the reset switch 5 Push the SELECT switch The odometer tripmeter clock dis play will return to the prior mode EAU1234B Handlebar s...

Page 23: ...g the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU38331 Light switch for optional lights This model can be equipped with op tional lights available at a Yamaha dealer Push this switch to the left to turn the optional lights on and to the right to turn them off NOTICE ECA15321 Do not install a bulb w...

Page 24: ...r should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 16 EAU12871 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped...

Page 25: ...e brake pedal EAU13122 Fuel tank cap To remove the fuel tank cap Slide the fuel tank cap lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 1 Brake lever 1 Brake ...

Page 26: ...efuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel imm...

Page 27: ...nd that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU48760 Fuel tank breather overflow hose TIP For California See page 7 10 for breather hose information Before operating the motorcycle Check the f...

Page 28: ... that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU44460 Steering lock To lock the steering 1 Turn the handlebar all the way to the left 2 Insert...

Page 29: ... counterclockwise 2 While holding the key in that posi tion lift the front of the seat up and then pull the seat off To install the rider seat 1 Insert the projection on the rear of the seat into the seat holder as shown 2 Push the front of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding 1 Unlock 1 Seat lock 2 Unlock 1 Projection 2 ...

Page 30: ...of the vehicle and then install the rid er seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10161 NOTICE Be sure to place the helmet on the left side of the vehicle Some helmets may contact the muffler when placed on the right side be cause of their size or shape ECA15331 To release the helmet ...

Page 31: ...ad and thereby soften the sus pension turn the adjusting nut in direction b To make the adjustment use the special wrench and exten sion bar included in the addi tional tool kit which was handed out separately at the purchase of the vehicle The spring preload setting is determined by measuring dis tance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer...

Page 32: ...rber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15282 EXUP system This model is equipped with Yamaha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regu lates the inner diameter of the exhaust pipe The EXUP system valve is con stantly adjusted in accordance with the engine speed by a computer contro...

Page 33: ... off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44892 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing...

Page 34: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swit...

Page 35: ...15311 The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 36 W 3 A otherwise the fuse may blow or the battery may discharge A 12 V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the ON position 1 Auxiliary DC connector 2 Auxiliary DC connector cap 2 1 U29S15E0 book ...

Page 36: ...efore using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 9 4 10 Engine oil Check oil level in oil tank If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Transfer case ...

Page 37: ...le grip free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing 7 14 7 22 Control cables Make sure that operation is smooth Lubricate if necessary 7 21 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 15 7 16 Brake and shift pedals Make sure that operation is smooth Lubricate pedal...

Page 38: ...signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 16 ITEM CHECKS PAGE U29S15E0 book Page 3 Friday July 20 2012 1 34 PM ...

Page 39: ... stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU16247 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral pos...

Page 40: ...IP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is r...

Page 41: ...n EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it f...

Page 42: ...the vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park ne...

Page 43: ...en performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers...

Page 44: ... the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U29S15E0 book Page 2 Friday July 20 20...

Page 45: ... or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary Every 16000 mi 25000...

Page 46: ...trol system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U29S15E0 book Page 4 Friday July 20 2012 1 34 PM ...

Page 47: ...ration and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Replace Every 2 years 7 Wheels Check runout an...

Page 48: ...6000 mi 25000 km 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soap based grease lightly 16 Clutch lever pivot shaft Apply silicone grease lightly 17 Shift pedal pivot shaft Apply lithium soap based grease lightly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 10...

Page 49: ...il Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 26 Front and rear brake switches Check operation 27 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 m...

Page 50: ...d levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or damaged 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signa...

Page 51: ...ould be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of th...

Page 52: ...el sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 4 12 3 Start the engine warm it up until the engine oil has reached a nor mal temperature of 60 C 140 F let it continue to idle for ten sec onds and then turn the engine off TIP To achieve the proper engine oil tem perature for an accurate oil level read ing the ...

Page 53: ...ine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Remove the rider seat See page 4 12 3 Start the engine warm it up for several minutes and then turn it off 4 Place an oil pan under the oil tank to collect the used oil 5 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the oil tank 6 Place an oil pan u...

Page 54: ...with an oil filter wrench and then tighten it to the specified torque with a torque wrench 11 Install the engine oil drain bolts and their new gasket and then tighten the bolts to the specified torques 1 Oil filter cartridge 2 Oil filter wrench 2 1 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torques Engine oil drain bo...

Page 55: ...labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the oil tank 15 Install the engine oil filler cap 16 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 17 Turn the engine off and then check the oil level and correct it if necessary 18 Install the rid...

Page 56: ...sure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified ...

Page 57: ...n accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragmen...

Page 58: ...hould be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheel...

Page 59: ...r in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in th...

Page 60: ... for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almos...

Page 61: ...on Observe these precautions Insufficient brake or clutch fluid may allow air to enter the brake or clutch system reducing braking or clutch performance Clean the filler caps before re moving Use only DOT 4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid...

Page 62: ...ch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the periodic maintenance and lubrication chart or in the TIP after the periodic maintenance and lubrica tion chart In addition have the oil seals of the brake and clutch master cylin ders and calipers as well as the brake and clutch hoses replaced at the inter vals listed below or whenever they are dama...

Page 63: ...peration of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as...

Page 64: ...lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart EAU44273 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Brake pedal Shift pedal Recommended lubricant Lithium soap based grease U29S15E0 book Page 22 Friday July 20 201...

Page 65: ...e operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubri...

Page 66: ...condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses a...

Page 67: ...ing EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50210 Battery The battery is located under the rider seat See page 4 12 This model is equipped with a VRLA Va...

Page 68: ...CA16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then ...

Page 69: ...ove the battery cover 3 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15131 1 Battery band 2 Battery cover 2 1 1 Main fuse 2 Fuel injection system fuse 3 Fuel injection system spare fuse 4 Fuse box 1 Fuse box 2 Auxil...

Page 70: ...se the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight un...

Page 71: ...g the headlight bulb cov er make sure the TOP mark faces up wards 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24181 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Headlight coupler 2 Headlight bulb cover 1 Headlight bulb hol...

Page 72: ...l it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10681 EAU24324 Replacing a license plate light bulb 1 Remove the license plate light unit by removing the nuts washers and rubber dampers 2 Remove the license plate light lens by removing the nuts and washers 1 Turn signal light lens 2 Screw 2 1 1 Turn signal light bulb 1 1 ...

Page 73: ...and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand T...

Page 74: ...require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke an...

Page 75: ...heck the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not start Check the ignition ...

Page 76: ...ffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rin...

Page 77: ... dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during wi...

Page 78: ...to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight o...

Page 79: ...the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively tu...

Page 80: ...t With oil filter cartridge replacement 4 90 L 5 18 US qt 4 31 Imp qt Transfer gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 55 L 0 58 US qt 0 48 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 15 9 L 4 20 US gal 3 50 Imp gal Fuel reserve amount 3 2 L 0 85 US gal 0 70 Imp gal Fuel inj...

Page 81: ...psi Loading condition 90 204 kg 198 450 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 21M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 18M C x MT7 50 Front brake Type Dual disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Specified brake flui...

Page 82: ...te light 12 V 3 8 W 2 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 15 0 A Ignition fuse 20 0 A ECU fuse 15 0 A Fuel injection system fuse 15 0 A Auxiliary DC connector fuse 3 0 A Backup fuse 3 0 A U29S15E0 b...

Page 83: ...dentification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and...

Page 84: ... ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Vehicle Emission Control Information label 1 U29S15E0 book Page 2 Frida...

Page 85: ...n and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Sev...

Page 86: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc ...

Page 87: ...minder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km...

Page 88: ...ORMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U29S15E0 book Page 6 Friday July 20 2012 1 34 PM ...

Page 89: ...or warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha...

Page 90: ...ny later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires wa...

Page 91: ...red repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towin...

Page 92: ...cked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U29S15E0 book Page 10 Friday July 20 2012 1 34 PM ...

Page 93: ...em 4 16 Indicator lights and warning lights 4 1 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 30 Light switch for optional lights 4 6 M Main switch 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label 10 2 Multi function meter unit 4 2 N Neutral indicator light ...

Page 94: ... 7 14 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 25 Wheels 7 16 U29S15E0 book Page 2 Friday July 20 2012 1 34 PM ...

Page 95: ... Genuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technic...

Page 96: ...PRINTED IN JAPAN 2012 08 0 5 1 CR E DIC183 PRINTED ON RECYCLED PAPER ...

Search results

Summary of Contents for XV19CB

Reviews:

Related manuals for XV19CB

Brands by name

Popular brands

Yamaha XV19CB, Owner'S Manual

Search results

Summary of Contents for XV19CB

Reviews:

Related manuals for XV19CB

Brands by name

Popular brands