Yamaha XV17ATMV(C) Road Star Owner'S Manual Download Page 76

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-30

EAU23140

Checking and lubricating the
brake and clutch levers

Brake lever

Clutch lever

The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

Recommended lubricant:

Lithium-soap-based grease (all-pur-
pose grease)

Recommended lubricant:

Lithium-soap-based grease (all-pur-
pose grease)

U5VN12E0.book Page 30 Wednesday, June 15, 2005 1:26 PM

Summary of Contents for XV17ATMV(C) Road Star

Page 1: ...5VN 28199 12 XV17AV C XV17AWV C XV17AMV C XV17ATV C XV17ATMV C OWNER S MANUAL LIT 11626 19 45...

Page 2: ...EAU10041 U5VN12E0 book Page 1 Wednesday June 15 2005 1 26 PM...

Page 3: ...ycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERA...

Page 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications...

Page 6: ...Yamaha Motor Corporation U S A 1st edition May 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Pri...

Page 7: ...ine break in 5 4 Parking 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance...

Page 8: ...ail brake light 6 37 Replacing a turn signal light bulb 6 38 Replacing a license plate light bulb 6 38 Supporting the motorcycle 6 39 Troubleshooting 6 39 Troubleshooting chart 6 40 MOTORCYCLE CARE AN...

Page 9: ...ts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a bri...

Page 10: ...e shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in prev...

Page 11: ...well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before...

Page 12: ...ff before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcyc...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5VN12E0 book Page 5 Wednesday June 15 2005 1 26 PM...

Page 14: ...SAFETY INFORMATION 1 6 1 2 3 XV17ATV XV17ATMV 1 5 6 4 7 XV17ATV XV17ATMV California only California only U5VN12E0 book Page 6 Wednesday June 15 2005 1 26 PM...

Page 15: ...XV17AWV C XV17AMV C 1 Shift pedal page 3 6 2 Starter choke knob page 3 10 3 Fuel cock page 3 9 4 Engine oil filler cap page 6 10 5 Battery page 6 33 6 Owner s tool kit page 6 1 7 Fuse page 6 35 U5VN12...

Page 16: ...ATMV C 1 Shift pedal page 3 6 2 Starter choke knob page 3 10 3 Fuel cock page 3 9 4 Engine oil filler cap page 6 10 5 Battery page 6 33 6 Owner s tool kit page 6 1 7 Fuse page 6 35 U5VN12E0 book Page...

Page 17: ...1 Passenger footrest 2 Fuel tank page 3 7 3 Fuel tank cap page 3 7 4 Brake pedal page 3 7 5 Rider footrest 6 Air filter element page 6 15 7 Shock absorber assembly spring preload adjusting nut page 3...

Page 18: ...3 7 2 Fuel tank cap page 3 7 3 Windshield page 3 12 3 5 4 Brake pedal page 3 7 5 Rider footrest 6 Air filter element page 6 15 7 Shock absorber assembly spring preload adjusting nut page 3 14 8 Muffl...

Page 19: ...XV17AMV C 1 Clutch lever page 3 6 2 Left handlebar switches page 3 5 3 Speedometer unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 5 6 Throttle grip page 6 17 7 Br...

Page 20: ...ver page 3 6 2 Left handlebar switches page 3 5 3 Speedometer unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 5 6 Throttle grip page 6 17 7 Brake lever page 3 6 U5...

Page 21: ...EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po si...

Page 22: ...osis device for the fuel level de tection circuit If the fuel level detection circuit is defective the following cycle will be repeated until the malfunction is corrected The fuel level warning light...

Page 23: ...be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This model is not equipped with a ta chometer however it...

Page 24: ...ws the time regard less of the main switch position To set the clock 1 Turn the key to ON 2 Press both the set button right and the mode button left simulta neously until the hours and min utes flash...

Page 25: ...ing the switch in after it has returned to the cen ter position NOTE The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you a...

Page 26: ...igni tion circuit cut off system See page 3 17 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears...

Page 27: ...fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it an...

Page 28: ...gine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a...

Page 29: ...engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while rid...

Page 30: ...he right side of the steering head pipe for lock ing the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable...

Page 31: ...1 Remove the rider seat See page 3 10 2 Attach the helmet to the helmet holder and then securely install the seat WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the hel...

Page 32: ...ten them to the specified torque 4 Loosen the screws holding the windshield cover located above the headlight position the cover close to the headlight without touching it and then tighten the screws...

Page 33: ...eed To open a saddlebag Unbuckle the belts and fold up the flap To close a saddlebag Fold the flap down and buckle both belts securely NOTE For saddlebag cleaning and care see page 7 1 EAU35890 Sideca...

Page 34: ...key from the lock before closing the lid EAU14811 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut CAUTION ECA10100 Never attempt to...

Page 35: ...e following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with...

Page 36: ...tion circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could c...

Page 37: ...e clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is...

Page 38: ...the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliabl...

Page 39: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 40: ...r free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for lea...

Page 41: ...operation is smooth Lubricate pedal pivoting points if necessary 6 29 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 30 Sidestand Make sure...

Page 42: ...ever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 17 Never ride w...

Page 43: ...ter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient...

Page 44: ...16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and a...

Page 45: ...s During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17071 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttl...

Page 46: ...tch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not...

Page 47: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE...

Page 48: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5VN1...

Page 49: ...or damage Replace if necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and...

Page 50: ...st or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if...

Page 51: ...rs Check all chassis fitting and fas teners Correct if necessary 14 Brake and clutch le ver pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Brake and shift ped al pivot shaf...

Page 52: ...onth and thereafter every 16000 mi 25000 km or 24 months Change Change 24 Front and rear brake switches Check operation 25 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 tho...

Page 53: ...ders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and c...

Page 54: ...then install the bolt EAU19543 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the sp...

Page 55: ...1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any g...

Page 56: ...hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat S...

Page 57: ...tightened otherwise oil may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the rider seat See page 3 10 2 Start the engine war...

Page 58: ...with an oil filter wrench and then tighten it to the specified torque with a torque wrench 10 Install the engine oil drain bolts and then tighten them to the spec ified torque 11 Pour only 2 5 L 2 6...

Page 59: ...off and then check the oil level and correct it if necessary 17 Install the rider seat EAU20042 Transfer case oil The transfer case must be checked for oil leakage before each ride If any leakage is f...

Page 60: ...il filler cap add the specified amount of the recom mended transfer case oil and then install and tighten the oil filler cap CAUTION ECA10870 Make sure that no foreign material enters the transfer cas...

Page 61: ...and then slightly pull the air filter case out 3 Remove the air filter case cover by removing the screws 4 Disconnect the hoses shown 5 Remove the air filter element by removing the screws and then d...

Page 62: ...Push the air filter case onto the air filter case joint and then tighten the clamp screw 11 Install the air filter case bolts EAU21251 Carburetor The carburetor is an important part of the engine and...

Page 63: ...he periodic maintenance and lubrication chart EAU32520 Tires For spoke wheel model To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding th...

Page 64: ...gments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10560 It is dangerous to ride with a worn out tire When a tire tread begins to sho...

Page 65: ...e Always check and adjust the tire pres sure before operating the motorcycle WARNING EWA11010 Tire inflation pressure should be checked and adjusted when the tem perature of the tire equals the ambi e...

Page 66: ...check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamah...

Page 67: ...ately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience Front tire Size 130 90 16...

Page 68: ...aha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been...

Page 69: ...y turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in direction b NOTE If the specified clutch lever free play could be obtained as described abov...

Page 70: ...free play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever...

Page 71: ...ach front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear in...

Page 72: ...recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful...

Page 73: ...enance and lubri cation chart EAU23062 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole N...

Page 74: ...tion b and then push the rear wheel forward NOTE Turn each adjusting bolt the same amount for proper wheel alignment 4 Tighten the locknuts CAUTION ECA10880 Improper drive belt slack will over load th...

Page 75: ...ith cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be c...

Page 76: ...ver The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose...

Page 77: ...it EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart EAU23250 Lubricating the rear suspensi...

Page 78: ...check if the front fork compresses and rebounds smoothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking...

Page 79: ...turn smoothly have a Yamaha dealer check the wheel bearings EAU23370 Battery This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the...

Page 80: ...n as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the...

Page 81: ...use 3 Headlight fuse 4 Carburetor heater fuse 5 Backup fuse for odometer and clock 6 Spare fuse 1 Main fuse 2 Spare main fuse Specified fuses Main fuse 30 0 A Signaling system fuse 10 0 A Ignition fus...

Page 82: ...tely blows again have a Yamaha dealer check the electrical system EAU23792 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it a...

Page 83: ...the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 5 Install...

Page 84: ...the screws oth erwise the lens may break EAU31961 Replacing a license plate light bulb 1 Remove the license plate light unit by removing the bolts 2 Remove the license plate light socket together wit...

Page 85: ...g a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25850 Troubleshoo...

Page 86: ...tion Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamah...

Page 87: ...ot leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning...

Page 88: ...acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral detergent and after cleaning thoroughly wash it off with water For additiona...

Page 89: ...Clean the saddlebag on each side us ing a high quality saddle soap Rub the surface of the soap using a damp cloth or sponge to produce a lather and then apply it to the surface of the saddle bags Allo...

Page 90: ...aps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the elec...

Page 91: ...YCLE CARE AND STORAGE 7 5 7 C 90 F For more information on storing the battery see page 6 33 NOTE Make any necessary repairs before storing the motorcycle U5VN12E0 book Page 5 Wednesday June 15 2005 1...

Page 92: ...0 mm 3 82 4 45 in Compression ratio 8 36 1 Starting system Electric starter Lubrication system Dry sump Engine oil Type YAMALUBE 4 20W40 or SAE20W40 Recommended engine oil grade API service SE SF SG t...

Page 93: ...V17AMV Tubeless XV17AMVC Tubeless XV17ATMV Tubeless XV17ATMVC Tubeless XV17ATV Tubeless XV17ATVC Tubeless XV17AV With tube XV17AVC With tube XV17AWV Tubeless XV17AWVC Tubeless Size 150 80B16M C 71H Ma...

Page 94: ...AWV Cast wheel XV17AWVC Cast wheel Rim size 16M C x MT3 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foo...

Page 95: ...A XV17ATMVC 20 0 A XV17ATV 20 0 A XV17ATVC 20 0 A XV17AV 15 0 A XV17AVC 15 0 A XV17AWV 15 0 A XV17AWVC 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Carburetor heater fuse 10 0 A Backup fu...

Page 96: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Page 97: ...is affixed to the frame under the rider seat See page 3 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1...

Page 98: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer...

Page 99: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 100: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 400...

Page 101: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5VN12E0 book Page 6 Wednesday June 15...

Page 102: ...CONSUMER INFORMATION 9 7 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5VN12E0 book Page 7 Wednesday June 15 2005 1 26 PM...

Page 103: ...CONSUMER INFORMATION 9 8 9 U5VN12E0 book Page 8 Wednesday June 15 2005 1 26 PM...

Page 104: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Page 105: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 106: ...tor and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 38 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Mai...

Page 107: ...ting chart 6 40 Turn signal indicator light 3 2 Turn signal light bulb replacing 6 38 Turn signal switch 3 5 V Valve clearance 6 17 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty l...

Page 108: ...PRINTED IN JAPAN 2005 06 1 3 2 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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