CONTENTS
SPECIFICATIONS
............................................................................................1
GENERAL SPECIFICATIONS ..................................................................1
ENGINE SPECIFICATIONS ......................................................................2
CHASSIS SPECIFICATIONS ....................................................................6
ELECTRICAL SPECIFICATIONS ...........................................................10
TIGHTENING TORQUES .......................................................................11
ENGINE TIGHTENING TORQUES ....................................................11
CHASSIS TIGHTENING TORQUES ..................................................12
CABLE ROUTING ...................................................................................13
PERIODIC CHECKS AND ADJUSTMENTS
..................................................27
INTRODUCTION .....................................................................................27
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM ..................................................................................................27
GENERAL MAINTENANCE AND LUBRICATION CHART .....................27
SEATS AND SIDE COVERS ..................................................................30
FUEL TANK .............................................................................................31
CHASSIS
........................................................................................................32
FRONT WHEEL AND BRAKE DISCS ....................................................32
REAR WHEEL, BRAKE DISC AND REAR WHEEL PULLEY .................33
FRONT AND REAR BRAKES .................................................................35
FRONT BRAKE PADS ........................................................................35
REPLACING THE FRONT BRAKE PADS ..........................................36
REAR BRAKE MASTER CYLINDER ..................................................38
FRONT BRAKE CALIPERS ................................................................40
DISASSEMBLING THE FRONT BRAKE CALIPERS .........................42
CHECKING THE FRONT BRAKE CALIPERS ....................................43
ASSEMBLING AND INSTALLING THE FRONT BRAKE
CALIPERS ..........................................................................................44
HANDLEBAR ..........................................................................................47
REAR SHOCK ABSORBER AND SWINGARM ......................................49
DRIVE BELT AND DRIVE PULLEY ........................................................53
ENGINE
..........................................................................................................54
ROCKER ARMS, PUSH RODS AND VALVE LIFTERS .........................54
INSTALLING THE ROCKER ARMS AND PUSH RODS ....................57
INSTALLING THE CYLINDER HEAD COVERS .................................58
CLUTCH ..................................................................................................59
INSTALLING THE CLUTCH BOSS NUT ............................................61
GENERATOR AND STARTER CLUTCH ................................................62
CRANKSHAFT AND CONNECTING RODS ...........................................63
CHECKING THE CRANKSHAFT AND CONNECTING RODS ..........63
INSTALLING THE CONNECTING RODS ..........................................67
TRANSMISSION .....................................................................................70
