Yamaha XTZ12EN 2022 Owner'S Manual Download Page 95

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Perio

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7-27

EAU91490

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The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
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Brake pe

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EAU43602

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clutch levers

The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

Brake lever

Clutch lever

Recommen

ricant:

Molybdenum disulfide grease

Recommen

ricant:

Silicone grease

UBP914E0.book Page 27 Wednesday, October 6, 2021 4:52 PM

Summary of Contents for XTZ12EN 2022

Page 1: ...DIC183 OWNER S MANUAL XTZ12EN XTZ12ENC BP9 28199 14 LIT 11626 35 54 Super Ténéré ES MOTORCYCLE Read this manual carefully before oper ating this vehicle ...

Page 2: ... reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it i...

Page 3: ... maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most current product information available at the time of printing there may be minor discrepa...

Page 4: ...azardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer XTZ12EN XTZ12ENC OWNER S MANUAL 2022 by Yamaha Motor Corporation U S A 1st edition October 2021 All rights reserved Any reprinting or unauthori...

Page 5: ...ifting 6 3 Engine break in 6 5 Parking 6 6 Periodic maintenance and adjustment 7 1 Tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Removing and installing cowlings 7 7 Checking the spark plugs 7 9 Canister for California 7 10 Engine oil 7 10 Why Yamalube 7 13 Final gear oil 7 14 Coolant 7 16 Air filter element 7 17 Checking ...

Page 6: ...Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 3 Vehicle data recording 10 4 Reporting safety defects 10 5 Motorcycle noise regulation 10 6 Maintenance record 10 7 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMITED WARRANTY 10 8 YAMA...

Page 7: ...hey contain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 8 9 2 3 4 5 6 7 UBP914E0 book Page 1 Wednesday October 6 2021 4 52 PM ...

Page 8: ...RESS SENSOR 5RU 21686 01 EMISSION HOSE ROUTING THROTTLE BODY CANISTER ATMOSPHERE FUEL TANK WARNING 4B5 2815K 00 Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent NOTICE WARNING 29P 2816R 01 BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing PREM...

Page 9: ...labels 1 3 1 NEVER ride as a passenger if the passenger seat and grips are removed 23P 2816J 11 WARNING NOTICE Do not lift here carrier may be damaged 23P 2815T 11 7 9 8 UBP914E0 book Page 3 Wednesday October 6 2021 4 52 PM ...

Page 10: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 11: ...he operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs Protective Appare...

Page 12: ...f the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessorie...

Page 13: ...formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per for...

Page 14: ...struc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the ...

Page 15: ...ge 4 39 4 Final gear oil filler bolt page 7 14 5 Final gear oil drain bolt page 7 14 6 Coolant reservoir page 7 16 7 Shift pedal page 4 23 8 Engine oil drain bolt oil tank page 7 10 9 Engine oil drain bolt crankcase page 7 10 10 Engine oil filter cartridge page 7 10 UBP914E0 book Page 1 Wednesday October 6 2021 4 52 PM ...

Page 16: ...oir page 7 25 2 Electronically adjustable suspension system page 4 35 3 Fuses page 7 32 4 Tool kit page 7 2 5 Battery page 7 30 6 Engine oil filler cap page 7 10 7 Engine oil level check window page 7 10 8 Brake pedal page 4 25 UBP914E0 book Page 2 Wednesday October 6 2021 4 52 PM ...

Page 17: ...Clutch fluid reservoir page 7 25 4 Multi function meter unit page 4 8 5 Auxiliary DC jack page 4 41 6 Front brake fluid reservoir page 7 25 7 Right handlebar switches page 4 21 8 Brake lever page 4 24 9 Throttle grip page 7 18 10 Grip warmer page 4 10 11 Main switch steering lock page 4 1 UBP914E0 book Page 3 Wednesday October 6 2021 4 52 PM ...

Page 18: ...d EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10696 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the ...

Page 19: ...flash when its corresponding turn signal lights are flashing EAU11061 Neutral indicator light This indicator light comes on when the transmission is in the neutral position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on 1 Left turn signal indicator light 2 Right turn signal indicator light 3 Suspension system warning light 4 Oil ...

Page 20: ...on have a Yamaha dealer check the vehicle EAU85140 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the engine If this occurs have a Yamaha dealer check the self diagnosis system See page 4 20 TIP When the vehicle is turned on this light should come on for a few seconds and then go off Other wise have a Yamaha dealer check the electrical circuit The e...

Page 21: ...sion system TIP When the vehicle is turned on the light should come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU61122 Cruise control system This model is equipped with a cruise control system designed to maintain a set cruising speed The cruise control system operates only when riding in 3rd gear at speeds ...

Page 22: ...witch once will change the speed in increments of ap proximately 2 0 km h 1 2 mi h Hold ing the RES or SET side of the cruise control setting switch down will increase or decrease the speed contin uously until the switch is released You can also manually increase your traveling speed using the throttle After you have accelerated you can set a new cruising speed by pushing the SET side of the setti...

Page 23: ...reviously set cruising speed is too high for current conditions TIP Pushing the power switch while the system is operating will turn the system off completely and erase the previously set cruising speed You will not be able to use the resume function until a new cruising speed has been set Automatic deactivation of the cruise control system The cruise control system for this mod el is electronical...

Page 24: ... the setting switch cannot be used to adjust the set cruising speed To reduce the traveling speed apply the brakes When the brakes are applied the cruise control system will become deac tivated Cruise control system error The cruise control system will also be come deactivated when an irregularity with any of the vehicle systems is de tected The SET indicator light will go off and the indicator li...

Page 25: ...MENU are located on the left handlebar These switches al low you to control or change the set tings of the multi function meter unit TIP Be sure to turn the key to ON before pushing the select switch menu switch MENU RESET but ton and TCS button Speedometer The speedometer shows the vehicle s traveling speed To switch between kilometers and miles see Selecting the units on page 4 17 1 RESET button...

Page 26: ...em is detected in the fuel me ter circuit all display segments of the fuel meter will start flashing If this oc curs have a Yamaha dealer check the vehicle Eco indicator This indicator comes on when the vehi cle is being operated in an environ mentally friendly fuel efficient manner The indicator goes off when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid ...

Page 27: ...2 Traction control system indicator This indicator shows the current trac tion control mode 1 2 or OFF For more information on the traction control system see page 4 26 Function display 1 Neutral indicator light 2 Transmission gear indicator 1 Drive mode indicator GEAR N 77 A TEMP F Lo C TEMP F 0 00 TIME TRIP 1 2 1 1 Traction control system indicator 1 Function display 1 Grip warmer adjusting func...

Page 28: ...he grip warmer temperature push the side of the select switch NOTICE ECA17932 Be sure to wear gloves when using the grip warmers Do not use the grip warmers in warm weather If the handlebar grip or throttle grip becomes worn or dam aged stop using the grip warm ers and replace the grips Selecting the information display There are 3 information display pages Push the select switch to rotate be twee...

Page 29: ... F and start counting the dis tance traveled from that point In this case push the select switch to rotate among the information display pages in the following order TRIP F Display 1 Display 2 Display 3 TRIP F To reset a tripmeter push the RESET button briefly so that the tripmeter flashes and then push and hold the RESET button for 2 seconds TIP The fuel reserve tripmeter can be reset manually or...

Page 30: ... or when stopped at traffic signals etc Coolant temperature This shows the temperature of the coolant The coolant temperature will vary with changes in the ambient tem perature and engine load If the message Hi flashes stop the vehicle then stop the engine and let the engine cool See page 7 41 TIP The information display pages cannot be rotated when the engine overheat message Hi is flashing NOTIC...

Page 31: ...G km L shows the number of kilo meters traveled on one liter of fuel L 100km shows how many liters of fuel is needed to travel 100 km MPG shows the number of miles traveled per US gallon of fuel TIP See Selecting the units on page 4 17 to change the kilometer based fuel consumption units or to switch to miles When traveling under 10 km h 6 mi h _ _ _ will be displayed NOTICE ECA15474 If there is a...

Page 32: ...t oil change and the FREE 1 and FREE 2 maintenance intervals Check and reset the TIME 2 and TIME 3 timers These timers show the total elapsed time that the key has been in the ON position When the key is turned to OFF these timers stop counting but are not reset The maximum time that can be shown is 99 59 When the time trips ex ceed 99 59 they will reset and continue counting Switch the multi func...

Page 33: ...s 1 Use the select switch to highlight Maintenance 2 Push the menu switch MENU and then push the RESET but ton to select the item to reset 3 While the selected item is flashing push and hold the RESET but ton for 2 seconds 4 Push the menu switch MENU to return to the setting mode main screen Checking and resetting TIME 2 and TIME 3 1 Use the select switch to highlight Time Trip Grip Warmer High 10...

Page 34: ...ghlight Unit 2 Push the menu switch MENU The unit setting display will be shown and km or mile will flash in the display 3 Push the menu switch MENU km or mile will flash in the dis play 4 Use the select switch to select km or mile and then push the menu switch MENU MENU Grip Warmer Maintenance Time Trip Unit Display Brightness Clock TIME 2 0 07 TIME 3 0 07 Time Trip MENU Grip Warmer Maintenance T...

Page 35: ...n display page items 1 Use the select switch to highlight Display 2 Push the menu switch MENU use the select switch to highlight the page you want to adjust and then push the menu switch MENU again 3 Use the select switch to highlight the item you want to change and then push the menu switch MENU 4 Use the select switch to select the item that you want to appear and then push the menu switch MENU ...

Page 36: ...NU 3 Use the select switch to select the desired brightness level and then push the menu switch MENU to return to the setting mode main screen Setting the clock 1 Use the select switch to highlight Clock 2 Push the menu switch MENU 3 When the hour digits start flash ing use the select switch to set the hours 4 Push the menu switch MENU and the minute digits start flash ing 5 Use the select switch ...

Page 37: ...various electrical circuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the dis play will indicate an error code If this occurs note the code number and have a Yamaha dealer check the vehi cle NOTICE ECA11591 If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage MENU Maintenan...

Page 38: ...ge to the high speed range Sports mode S This mode offers a sportier engine re sponse in the low to mid speed range compared to the touring mode EAU1234M Handlebar switches Left Right EAUM4031 Dimmer Pass switch PASS Set this switch to for the high beam and to for the low beam To flash the high beam press the switch down to PASS while the headlights are on low beam TIP When the switch is set to lo...

Page 39: ...tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12781 Cruise con...

Page 40: ...on of the clutch lever can be adjusted To adjust the distance be tween the clutch lever and the handle bar gently push the lever away from the handlebar and rotate the position adjusting dial TIP Make sure the setting number on the position adjusting dial aligns with the match mark EAU12876 Shift pedal The shift pedal is located on the left side of the motorcycle To shift the transmission to a hig...

Page 41: ...both the brake lever and the brake pedal simultaneously The unified brake system is monitored by an ECU which disables unified braking and resumes conventional braking if a malfunction occurs TIP UBS does not function until the vehicle starts moving However after coming to a stop while apply ing the brake lever UBS will re main engaged As UBS applies only a portion of the rear brake depress the br...

Page 42: ... will re duce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if ...

Page 43: ...assists by regulating engine power as needed until traction is re stored The traction control system in dicator light flashes to let the rider know that traction control has en gaged TIP The rider may also notice slight chang es in engine and exhaust sounds when the traction control system is engaged WARNING EWA15433 The traction control system is not a substitute for riding appropriately for the ...

Page 44: ...ond to change between the modes 1 and 2 Push the button for at least two seconds to select the mode TCS OFF and turn the traction control sys tem off Push the button again to return to the previously selected mode 1 or 2 Resetting The traction control system will be dis abled in the following conditions The rear wheel is rotated with the centerstand down and the key in the ON position Either the f...

Page 45: ...n be opened To close the fuel tank cap With the key still inserted in the lock push down the fuel tank cap Turn the key 1 4 turn counterclockwise remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11092 Make sure that the fuel tank cap is properly...

Page 46: ...spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your do...

Page 47: ... not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU58153 Fuel tank breather hose and overflow hose Before operating the vehicle Check each hose connection Check each hose for cracks or damage and replace if necessary Make sure that the end of each hose is not blocked and clean if necessary M...

Page 48: ...ine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU49445 Rider seat To remove the rider seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 Lift the front of the rider seat and push the seat forward To install the rid...

Page 49: ...as sembly the rider seat height is set to the high position To change to the low position 1 Remove the rider seat 2 Remove the rider seat height posi tion adjuster by pulling it out 3 Install the rider seat height posi tion adjuster so that the match mark is aligned with the L mark as shown 1 Low position 2 High position 1 Rider seat height position adjuster 1 2 1 UBP914E0 book Page 32 Wednesday O...

Page 50: ...rk is aligned with the H mark as shown 4 Insert the projection on the rear of the rider seat into seat holder B as shown TIP Make sure that the rider seat is proper ly secured before riding 1 Rider seat height position adjuster 2 L mark 3 Match mark 1 Projection 2 Seat holder A for low position 1 Rider seat height position adjuster 3 2 1 1 2 1 1 Rider seat height position adjuster 2 H mark 3 Match...

Page 51: ...d ECA20211 2 Pull the slide plate holders out ward and then adjust the height of the windshield 3 Align the slide plate holders with the match marks at the desired position TIP Make sure that the slide plate holders are aligned with the match marks at the same height on both sides of the windshield Make sure that the projection on each slide plate holder fits into the corresponding hole in the sli...

Page 52: ... pension damping forces accord ingly See page 4 37 About cold temperature opera tion When using the preload adjust ing function there should be no weight on the vehicle When using the preload adjust ing function at ambient temper atures near or below 0 C 32 F the suspension system warning light may come on The suspension will still operate as normal only the preload ad justing function cannot be u...

Page 53: ...switch is turned off or the engine is stopped while the preload is being set the following preload setting pictogram will flash to alert you that the current preload setting does not match the pictogram If this occurs ad just the preload again If the vehicle starts moving the following preload setting picto gram will flash to alert you that the current preload setting does not match the pictogram ...

Page 54: ...ely adjust the damping force each damping force setting can be set to 7 different levels TIP If the preload setting was not complet ed correctly The damping force setting and setting level will flash 4 times and cannot be adjusted if you try to adjust them while the vehicle is stopped The preload setting pictogram will flash and the damping force can not be adjusted if you try to adjust it while t...

Page 55: ...absorber assembly contains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure 1 Function display 2 Damping force ad...

Page 56: ...otorcycle is equipped with a standard carrier and with an additional carrier located under the passenger seat This additional carrier extends the loading surface and the loading capac ity of the standard carrier To use the additional carrier consult a Yamaha dealer Standard carrier Additional carrier WARNING EWA15484 Do not exceed the maximum load of 204 kg 450 lb XTZ12ENC 205 kg 452 lb XTZ12EN fo...

Page 57: ...standard car rier capacity of 5 0 kg 11 lb Do not exceed the additional carrier capacity of 5 0 kg 11 lb NOTICE ECA16822 Do not lift the vehicle by either carri er EAU84680 Luggage strap holders Use the indicated strap points to se cure luggage ties to the vehicle 1 Luggage strap holder 1 UBP914E0 book Page 40 Wednesday October 6 2021 4 52 PM ...

Page 58: ...low or the battery may discharge To use the auxiliary DC jack 1 Turn the main switch off 2 Remove the auxiliary DC jack cap 3 Turn the accessory off 4 Insert the accessory plug into the auxiliary DC jack 5 Turn the main switch on and start the engine See page 6 2 6 Turn the accessory on WARNING EWA14361 To prevent electrical shock or short circuiting make sure that the cap is installed when the au...

Page 59: ...ct the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU63431 Ignition circuit cut off system This system prevents in gear engine...

Page 60: ...er the engine has stalled 11 Move the sidestand up 12 Pull the clutch lever 13 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swit...

Page 61: ... 30 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Final gear oil Check vehicle for oil leakage 7 14 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 7 16 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system...

Page 62: ...pivoting points if necessary 7 27 Brake and clutch le vers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 27 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 7 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Corr...

Page 63: ...model is equipped with a lean angle sensor to stop the en gine in case of a turnover In this case the display will indicate error code 30 but this is not a malfunc tion Turn the key to OFF and then to ON to clear the error code Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch an engine auto stop system The engine stops automatic...

Page 64: ... in dicator light remains on see page 4 2 for the corresponding warning and indicator light circuit check The ABS warning light should come on when the key is turned to ON and then go off after travel ing at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained above see page 4 2 for the warning light circuit check 2 Shift the t...

Page 65: ...e not designed to withstand the shock of forced shifting EAU16682 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the...

Page 66: ... sure that the motorcycle and the engine have sufficiently slowed before shifting to a low er gear Engaging a lower gear when the vehicle or engine speed is too high could make the rear wheel lose traction or the engine to over rev This could cause loss of control an accident and injury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points...

Page 67: ...tion or any condition that might result in engine overheating must be avoided EAU58991 0 1000 km 0 600 mi Avoid prolonged operation above 3900 r min NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10333 1000 1600 km 600 1000 mi Avoid prolonged operation above 4700 r min 1600 km 1000 mi and beyond The ve...

Page 68: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UBP914E0 book Page 6 Wednesday October 6 2021 4 52 PM ...

Page 69: ...intain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or cloth...

Page 70: ...stablishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU85230 Tool kit The tool kit is in the location shown The information included in this manual and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tool...

Page 71: ...cks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace Every 12000 mi 19000 km or 18 months 3 Valve clearance Check and adjust valve clear ance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Adjust synchronization 6 Exhaust system Check for leakage Tighten ...

Page 72: ... if neces sary 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check rim runout and spokes for damage Tighten all spokes 9 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 10 Wheel bearings Check bearings for smooth op eration Replace if necessary 11 ...

Page 73: ... operation and for oil leakage Replace if necessary 21 Rear suspension link pivots Check operation Correct if necessary 22 Engine oil Change warm engine before draining 23 Engine oil filter car tridge Replace 24 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 25 Final gear oil Check oil level and for oil leak age Change 26 Front and rear brake switch...

Page 74: ...aliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylin ders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or dam aged 28 Lights signals and sw...

Page 75: ...emove the quick fastener screws and then pull the cowling off as shown To install the cowling 1 Fit the projections on the cowling into the matching holes in cowling B 2 Install the quick fastener screws Cowling B To remove the cowling 1 Remove cowling A 2 Remove the bolts and the quick fasteners and then pull the cowl ing off 1 Cowling A 2 Cowling B 1 Cowling C 1 2 1 1 Cowling A 2 Quick fastener ...

Page 76: ...l cowling A Cowling C To remove the cowling Remove the bolts and the nuts and then take the cowling off To install the cowling Place the cowling in the original posi tion and then install the bolts and the nuts 1 Cowling B 2 Bolt 1 Quick fastener 2 1 2 1 1 Cowling C 2 Nut 3 Bolt 1 Cowling C 2 Nut 3 Bolt 2 3 1 1 2 3 UBP914E0 book Page 8 Wednesday October 6 2021 4 52 PM ...

Page 77: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 78: ...vent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase To check the engine oil level 1 Place the vehicle on the center stand A sligh...

Page 79: ...up the oil and then stop the engine 2 Place an oil pan under the oil tank to collect the used oil 3 Remove the engine oil filler cap the drain bolt and its gasket to drain the oil from the oil tank 4 Place an oil pan under the engine to collect the used oil 5 Remove the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 6 10 if the oil filter cartridge is not b...

Page 80: ...the specified torques 12 Refill with the specified amount of the recommended engine oil TIP Using a funnel is recommended 13 After checking the engine oil filler cap O ring install the filler cap TIP Wipe off any spilled oil before starting the engine 14 Start the engine and let it idle while checking for oil leaks TIP If any oil leaks are found which you cannot fix have the vehicle inspected 1 Oi...

Page 81: ...lists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the ideal balance of addi tives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct...

Page 82: ...ing 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and i...

Page 83: ...then tighten the bolt to the specified torque 8 Check the final gear case for oil leakage If oil is leaking check for the cause 1 Final gear oil filler bolt 2 Final gear oil drain bolt 3 Gasket Tightening torque Final gear oil drain bolt 23 N m 2 3 kgf m 17 lb ft Recommended final gear oil Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 or SAE 80 API GL 4 Hypoid gear oil Oil quantity 0 20 ...

Page 84: ...coolant to the maximum level mark NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Ya...

Page 85: ...move the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element UBP914E0 book Page 17 Wednesday October 6 2021 4 52 PM ...

Page 86: ...a dealer EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it Engine idling speed 1050 1150 r min 1 Throttle grip free play Throttle grip free play 3 0 5 0 mm 0 12 0 20 in 1 UBP914E0 book Page 18 Wednesday October 6 2021 4 52 PM ...

Page 87: ...n all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure ma...

Page 88: ...e necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Cold tire air pressure Up to 90 kg 198 lb load Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi 90 kg 198...

Page 89: ...ist ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rel atively poor grip on certain road surfaces until they...

Page 90: ...ignment Have the wheel balanced whenev er the tire or tube has been re placed An unbalanced wheel can result in adverse handling charac teristics and shortened tire life EAU42851 Clutch lever Since this model is equipped with a hy draulic clutch adjusting the clutch le ver free play is not needed However it is necessary to check the hydraulic system for leakage before each ride If the clutch lever...

Page 91: ...a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake light switches The brake light should come on just before braking takes effect The brake light is activated by switches connect ed to the brake lever and brake pedal Since the brake light switches are c...

Page 92: ...he brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22501 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is les...

Page 93: ...Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spil...

Page 94: ... every four years EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is ins...

Page 95: ... lu bricated if necessary Brake pedal Shift pedal EAU43602 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Molybdenum disulfide grease Recommended lubricant Silicone grease UBP914E0 book Page 27 Wednesday October...

Page 96: ...not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUM2703 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant...

Page 97: ...everal times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance...

Page 98: ...lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flus...

Page 99: ...e battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main switch off then disconnect the negative lead before discon necting the positive lead ECA16304 2 If the battery will be stored for more than two months check it at least once a mont...

Page 100: ...r amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 ABS motor fuse 2 ABS motor spare fuse 3 Main fuse 4 Spare fuse 5 Cruise control fuse 6 Brake light fuse 7 Fuse box 1 2 3 5 6 7 4 1 Headlight fuse 2 ABS solenoid fuse 3 Electronic throttle valve fuse 4 Fuel injection system fuse 5 Backup fuse for clock 6 Radiator fan motor f...

Page 101: ...ff any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight bulb cover by turning it counterclockwise Specified fuses Main fuse 50 0 A Terminal fuse 1 3 0 A Headlight fuse 20 0 A Brake li...

Page 102: ...adlight bulb into position and then secure it with the bulb holder 5 Connect the headlight coupler 6 Install the headlight bulb cover by turning it clockwise 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Headlight bulb cover 1 Headlight coupler 1 Headlight bulb 2 Headlight bulb holder 1 1 1 2 UBP914E0 book Page 34 Wednesday October 6 2021 4 52 PM ...

Page 103: ...tward 3 Remove the panel by removing the screws and the quick fastener screw 4 Remove the headlight unit cover by removing the bolts 5 Remove the headlight unit bolts then pull the headlight unit slightly out making sure that it remains supported NOTICE Be careful not to pull the headlight leads ECA16811 1 Windshield 2 Screw 1 Cover 1 2 2 1 1 Panel 2 Screw 3 Quick fastener screw 1 Headlight unit c...

Page 104: ... and then tightening them to the specified torque 11 Install the headlight unit cover by installing the bolts 12 Install the panel by installing the screws and the quick fastener screw 13 Install the cover 14 Install the windshield by installing the screws and then tightening them to the specified torque WARNING A loose windshield 1 Headlight unit 2 Headlight unit bolt 1 Headlight lead 1 Auxiliary...

Page 105: ...Turn signal light and brake tail light This model is equipped with LED type turn signal lights and an LED type brake tail light If a turn signal light or the brake tail light does not come on have a Yamaha dealer check it Tightening torque Windshield screw 0 5 N m 0 05 kgf m 0 37 lb ft UBP914E0 book Page 37 Wednesday October 6 2021 4 52 PM ...

Page 106: ... Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in and then turning it clockwise until it stops 6 Place the license plate light unit in the original position and then in stall the bolts 1 License plate light unit 2 License plate light unit bolt 1 License plate light bulb socket 2 1 1 1 License plate light bu...

Page 107: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and mak...

Page 108: ...have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check ...

Page 109: ...ed press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage There is leakage ...

Page 110: ...n of the vehicle more frequently Be sure to wash the vehicle after riding in the rain or near the sea because salt is corro sive to metals TIP The roads of heavy snowfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are ...

Page 111: ...ollow product instructions ECA26290 Washing 1 Rinse off any degreaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying wa ter directly into the muffler instru ment panel air inlet or other inner areas such as underseat storage compartments 2 Wash the vehicle with a quality au tomotive type detergent YAMALUBE Wash Wax mixed with cool water and a so...

Page 112: ...uch up minor paint damage caused by stones etc 7 Wax all painted surfaces using a non abrasive wax or use a detail spray for motorcycles YAMALUBE Spray Polish In stant Detailer 8 When finished cleaning start the engine and let it idle for several minutes to help dry any remaining moisture 9 If the headlight lens has fogged up start the engine and turn on the headlight to help remove the moisture 1...

Page 113: ...the fuel cock lever to the off position 5 For vehicles with a carburetor To prevent fuel deposits from build ing up drain the fuel in the carbu retor float chamber into a clean container Retighten the drain bolt and pour the fuel back into the fuel tank 6 Use a quality engine fogging oil YAMALUBE Stor Rite Engine Fogging Oil according to product instructions to protect internal en gine components ...

Page 114: ... moisture from entering it 10 Remove the battery and fully charge it or attach a maintenance charger to keep the battery opti mally charged NOTICE Confirm that the battery and its charger are compatible Do not charge a VRLA battery with a convention al charger ECA26330 TIP If the battery will be removed charge it once a month and store it in a temperate location between 32 90 F 0 30 C See page 7 3...

Page 115: ...e SG type or higher JASO standard MA Engine oil quantity Oil change 3 10 L 3 28 US qt 2 73 Imp qt With oil filter removal 3 40 L 3 59 US qt 2 99 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 or SAE 80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 26 L 0 27 US qt 0 23 Imp qt Radi...

Page 116: ...essories Unified brake system Operation Activated by front brake Front brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ12S Voltage capacity 12 V 11 0 Ah 10 HR Headlight Bulb type Halogen bulb Bulb wattage Headlight H7 55 0 W Bra...

Page 117: ...NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU2644...

Page 118: ...s stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label...

Page 119: ...Consumer information 10 3 10 EAU69910 Diagnostic connector The diagnostic connector is located as shown 1 Diagnostic connector 1 UBP914E0 book Page 3 Wednesday October 6 2021 4 52 PM ...

Page 120: ...s are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the contractor to pro...

Page 121: ...finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Adminis trator NHTSA 1200 New Jersey Av...

Page 122: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or el ement of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification re moval etc E...

Page 123: ...equired It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km o...

Page 124: ...urchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Cor...

Page 125: ... upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVIC...

Page 126: ... limitations Coverage isn t limited to moving parts or the drivetrain like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out...

Page 127: ... protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UBP914E0 book Page 11 Wednesday October 6 2021 4 52 PM ...

Page 128: ...ar brake pads checking 7 24 Front fork checking 7 29 Fuel 4 29 Fuel tank breather overflow hoses 4 30 Fuel tank cap 4 28 Fuses replacing 7 32 H Handlebar switches 4 21 Hazard switch 4 22 Headlight bulb replacing 7 33 High beam indicator light 4 2 Horn switch 4 22 I Identification numbers 10 1 Ignition circuit cut off system 4 42 Indicator lights and warning lights 4 2 K Key identification number 1...

Page 129: ... Traction control system indicator light 4 4 Troubleshooting 7 39 Troubleshooting charts 7 40 Turn signal indicator lights 4 2 Turn signal light and brake tail light 7 37 Turn signal switch 4 22 V Valve clearance 7 19 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 10 Warranty limited 10 8 Wheel bearings checking 7 30 Wheels 7 22 Windshield...

Page 130: ...UBP914E0 book Page 3 Wednesday October 6 2021 4 52 PM ...

Page 131: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manua...

Page 132: ...DIC183 PRINTED IN JAPAN 2021 10 0 3 1 CR E ...

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