CAMSHAFTS
5-17
NOTICE
ECA13720
To prevent damage to the cylinder head,
camshafts or camshaft caps, loosen the
camshaft cap bolts in stages and in a criss-
cross pattern, working from the outside in.
4. Remove:
• Intake camshaft “1”
• Exhaust camshaft “2”
TIP
To prevent the timing chain from falling into the
crankcase, fasten it with a wire “3”.
5. Remove:
• Intake camshaft sprocket “1”
• Exhaust camshaft sprocket “2”
TIP
While holding the intake camshaft sprocket and
exhaust camshaft sprocket with the rotor holding
tool “3”, loosen the intake camshaft sprocket
bolts and exhaust camshaft sprocket bolts.
EAS23850
CHECKING THE CAMSHAFTS
1. Check:
• Camshaft lobes
Blue discoloration/pitting/scratches
→
Re-
place the camshaft.
2. Measure:
• Camshaft lobe dimensions “a” and “b”
Out of specification
→
Replace the camshaft.
Rotor holding tool
90890-01235
Universal magneto & rotor holder
YU-01235
1
2
3
3
1
Camshaft lobe dimensions
Intake A
40.250–40.350 mm (1.5846–
1.5886 in)
Limit
40.150 mm (1.5807 in)
Intake B
29.976–30.076 mm (1.1802–
1.1841 in)
Limit
29.876 mm (1.1762 in)
Exhaust A
39.250–39.350 mm (1.5453–
1.5492 in)
Limit
39.150 mm (1.5413 in)
Exhaust B
29.950–30.050 mm (1.1791–
1.1831 in)
Limit
29.850 mm (1.1752 in)
2
3
Summary of Contents for XT1200Z(Z) 2010
Page 1: ...2010 SERVICE MANUAL XT1200Z Z 23P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 70: ...ENGINE SPECIFICATIONS 2 9 Final gear backlash 0 20 0 40 mm 0 008 0 016 in ...
Page 88: ...TIGHTENING TORQUES 2 27 2 1 ...
Page 100: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump left side view 8 2 1 3 4 5 6 7 ...
Page 102: ...COOLING SYSTEM DIAGRAMS 2 41 EAS20420 COOLING SYSTEM DIAGRAMS 4 2 5 1 4 2 3 8 7 6 3 4 ...
Page 112: ...CABLE ROUTING 2 51 Fuel tank and throttle bodies left side view A B C D E F G 1 2 3 3 5 3 4 6 ...
Page 124: ...CABLE ROUTING 2 63 Engine right side view A 1 2 3 4 5 6 3 3 4 5 5 C E F B 6 7 G D ...
Page 132: ...CABLE ROUTING 2 71 Rear fender top view A B C D E E F G 1 1 2 2 3 4 5 6 H I J 1 2 3 4 6 7 4 3 ...
Page 134: ...CABLE ROUTING 2 73 ...
Page 137: ......
Page 292: ...SHAFT DRIVE 4 119 ...
Page 337: ...CYLINDER AND PISTONS 5 42 1 ...
Page 432: ...WATER PUMP 6 11 ...
Page 449: ......
Page 455: ...IGNITION SYSTEM 8 6 ...
Page 461: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 463: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 4 Battery ...
Page 465: ...CHARGING SYSTEM 8 16 ...
Page 527: ...FUEL PUMP SYSTEM 8 78 ...
Page 536: ...IMMOBILIZER SYSTEM 8 87 a Light on b Light off ...
Page 537: ...IMMOBILIZER SYSTEM 8 88 ...
Page 541: ...ABS ANTI LOCK BRAKE SYSTEM 8 92 ...
Page 581: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 584: ...ELECTRICAL COMPONENTS 8 135 1 2 3 4 5 6 7 8 10 9 11 13 15 14 16 12 17 18 19 ...
Page 606: ...ELECTRICAL COMPONENTS 8 157 ...
Page 613: ......
Page 614: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...