Yamaha XT1200Z(Z) 2010, Service Manual, Page: 138 / 616

PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAU46910
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
TIP
• The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
EAU1770C
GENERAL MAINTENANCE AND LUBRICATION CHART
TIP
• The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1 * Fuel line
• Check fuel hoses for cracks or
damage.
√ √ √ √ √
2 * Spark plugs
• Check condition.
• Clean and regap.
√ √
• Replace.
√ √
3 * Valves
• Check valve clearance.
• Adjust.
Every 40000 km (24000 mi)
4 *
Fuel injection
system
• Adjust synchronization.
√ √ √ √ √
5 *
Muffler and ex-
haust pipe • Check the screw clamp(s) for
looseness.
√ √ √ √ √
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1 * Air filter element • Replace.
√
2 * Clutch
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √
3 * Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
4 * Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
5 * Brake hoses
• Check for cracks or damage.
√ √ √ √ √
• Replace. Every 4 years
6 * Wheels
• Check runout, spoke tightness
and for damage.
• Tighten spokes if necessary.
At the initial 1000 km (600 mi) and every 5000 km (3000 mi) thereafter.