3
PERIODIC CHECKS AND ADJUSTMENTS
GENERAL MAINTENANCE AND LUBRICATION CHART ....................... 3-1
CHECKING THE VEHICLE USING THE YAMAHA DIAGNOSTIC
CHECKING THE FUEL LINE .................................................................... 3-4
CHECKING THE SPARK PLUGS ............................................................. 3-5
ADJUSTING THE VALVE CLEARANCE .................................................. 3-5
CHECKING THE ENGINE IDLING SPEED .............................................. 3-8
SYNCHRONIZING THE THROTTLE BODIES.......................................... 3-9
CHECKING THE THROTTLE BODY JOINTS ........................................ 3-10
CHECKING THE EXHAUST SYSTEM.................................................... 3-11
CHECKING THE CYLINDER HEAD BREATHER HOSE ....................... 3-11
CHECKING THE CANISTER .................................................................. 3-12
ADJUSTING THE EXHAUST GAS VOLUME ......................................... 3-12
REPLACING THE AIR FILTER ELEMENT AND CLEANING
THE CHECK HOSE................................................................................ 3-12
CLEANING THE V-BELT CASE AIR FILTER ELEMENT ....................... 3-13
CHECKING THE BRAKE OPERATION .................................................. 3-14
CHECKING THE BRAKE FLUID LEVEL................................................. 3-14
ADJUSTING THE FRONT DISC BRAKE................................................ 3-14
CHECKING THE FRONT BRAKE PADS ................................................ 3-15
ADJUSTING THE REAR DISC BRAKE .................................................. 3-15
CHECKING THE REAR BRAKE PADS .................................................. 3-16
CHECKING THE FRONT BRAKE HOSES ............................................. 3-16
CHECKING THE REAR BRAKE HOSE .................................................. 3-16
BLEEDING THE HYDRAULIC BRAKE SYSTEM ................................... 3-16
ADJUSTING THE REAR BRAKE LOCK CABLE .................................... 3-17
CHECKING THE REAR BRAKE LOCK .................................................. 3-18
CHECKING THE REAR BRAKE LOCK PADS........................................ 3-18
CHECKING THE WHEELS ..................................................................... 3-19
CHECKING THE TIRES.......................................................................... 3-19
CHECKING THE WHEEL BEARINGS .................................................... 3-20
CHECKING THE SWINGARM OPERATION .......................................... 3-20
CHECKING THE DRIVE BELT ............................................................... 3-20
DRIVE BELT TENSION........................................................................... 3-21
LUBRICATING THE DRIVE PULLEY AND DRIVE AXLE....................... 3-22
CHECKING AND ADJUSTING THE STEERING HEAD ......................... 3-23
LUBRICATING THE STEERING HEAD.................................................. 3-24
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
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Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
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Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
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