5-66
CRANKCASE
EAS20059
CRANKCASE
Separating the crankcase
Order
Job/Parts to remove
Q’ty
Remarks
Engine
Refer to “ENGINE REMOVAL” on page 5-7.
Cylinder head
Refer to “CYLINDER HEAD” on page 5-20.
Cylinder/Pistons
Refer to “CYLINDER AND PISTONS” on
page 5-30.
Oil cooler
Refer to “OIL COOLER” on page 6-7.
Starter motor
Refer to “ELECTRIC STARTER” on page 5-
35.
Water pump assembly
Refer to “WATER PUMP” on page 6-11.
Generator cover/Generator rotor/Starter clutch
gear
Refer to “GENERATOR AND STARTER
CLUTCH” on page 5-49.
Clutch assembly
Refer to “CLUTCH” on page 5-55.
Oil pump assembly
Refer to “OIL PUMP” on page 5-63.
Outer V-belt case/Primary sheave assembly/
Secondary sheave assembly/Inner V-belt case
Refer to “V-BELT AUTOMATIC TRANSMIS-
SION” on page 5-39.
Bearing housing
Refer to “SWINGARM” on page 4-100.
(
3
)
(
3
)
(6)
(6)
(
8
)
(5)
(2)
N
e
w
N
e
w
LT
LT
LT
L
S
L
S
10 N·m (1.0 k
g
f·m, 7.4 lb·ft)
10 N·m (1.0 k
g
f·m, 7.4 lb·ft)
24 N·m (2.4 k
g
f·m, 1
8
lb·ft)
4
3
N·m (4.
3
k
g
f·m,
3
2 lb·ft)
55 N·m (5.5 k
g
f·m, 41 lb·ft)
7 N·m (0.7 k
g
f·m, 5.2 lb·ft)
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
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Page 683: ......
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