4-33
REAR WHEEL
EAS30910
REMOVING THE REAR WHEEL
NOTICE
ECA21030
• Keep any type of magnets (including mag-
netic pick-up tools, magnetic screwdrivers,
etc.) away from the rear wheel sensor or
rear wheel sensor rotor; otherwise, the sen-
sor or rotor may be damaged, resulting in
improper performance of the ABS system.
• Do not drop the rear wheel sensor rotor or
subject it to shocks.
• If any solvent gets on the rear wheel sensor
rotor, wipe it off immediately.
1. Stand the vehicle on a level surface.
WARNING
EWA13120
Securely support the vehicle so that there is
no danger of it falling over.
TIP
Place the vehicle on the centerstand so that the
rear wheel is elevated.
2. Remove:
• Rear wheel sensor
• Rear brake caliper
• Rear brake lock caliper
NOTICE
ECA25760
• Do not apply the brake lever when remov-
ing the brake caliper.
• Be sure not to contact the sensor electrode
to any metal part when removing the rear
wheel sensor from the rear brake caliper
bracket.
3. Loosen:
• Locknut
• Adjusting bolt
(left side and right side)
4. Remove:
• Wheel axle nut
• Washer
• Rear wheel axle
• Rear wheel
• Rear brake caliper bracket
• Rear wheel sensor housing
• Collar
NOTICE
ECA21400
Be sure to remove the rear wheel sensor be-
fore removing the brake caliper bracket, oth-
erwise the sensor could be damaged.
TIP
Push the rear wheel forward and remove the
drive belt from the rear wheel pulley.
EAS31154
DISASSEMBLING THE REAR WHEEL
NOTICE
ECA21340
• Do not drop the wheel sensor rotor or sub-
ject it to shocks.
• If any solvent gets on the wheel sensor ro-
tor, wipe it off immediately.
1. Remove:
• Rear wheel sensor rotor
• Oil seal
• Wheel bearing
Refer to “DISASSEMBLING THE FRONT
WHEEL” on page 4-24.
EAS30159
CHECKING THE REAR WHEEL
1. Check:
• Wheel axle
• Wheel bearing
• Oil seal
Refer to “CHECKING THE FRONT WHEEL”
on page 4-24.
2. Check:
• Tire
• Rear wheel
Damage/wear
Replace.
Refer to “CHECKING THE TIRES” on
page 3-19 and “CHECKING THE WHEELS”
on page 3-19.
3. Measure:
• Radial wheel runout
• Lateral wheel runout
Refer to “CHECKING THE FRONT WHEEL”
on page 4-24.
EAS30160
CHECKING THE REAR WHEEL DRIVE HUB
1. Check:
• Rear wheel drive hub
Cracks/damage
Replace the rear wheel.
EAS30162
CHECKING AND REPLACING THE REAR
WHEEL PULLEY
1. Check:
• Rear wheel pulley
Surface plating has come off
Replace the
rear wheel pulley.
Bent teeth
Replace the rear wheel pulley.
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
Page 682: ......
Page 683: ......
Page 684: ......