4-27
FRONT WHEEL
TIP
• The wheel sensor rotor is installed on the inner
side of the wheel hub.
• When cleaning the wheel sensor rotor, be
careful not to damage the surface of the sensor
rotor.
3. Measure:
• Wheel sensor rotor runout
Out of specification
Clean the installation
surface of the wheel sensor rotor and correct
the wheel sensor rotor runout, or replace the
wheel sensor rotor.
a. Hold the dial gauge at a right angle against
the wheel sensor rotor surface.
b. Measure the wheel sensor rotor runout.
c. If the runout is above specification, remove
the sensor rotor from the wheel, rotate it by
two or three bolt holes, and then install it.
NOTICE
ECA17200
Replace the wheel sensor rotor bolts with
new ones.
d. If the runout is still above specification,
replace the wheel sensor rotor.
EAS30152
ADJUSTING THE FRONT WHEEL STATIC
BALANCE
TIP
• After replacing the tire, wheel or both, the front
wheel static balance should be adjusted.
• Adjust the front wheel static balance with the
brake disc installed.
• Refer to “ADJUSTING THE WHELL STATIC
BALANCE” in “BASIC INFORMATION” (sepa-
rate volume).
1. Remove:
• Balancing weight(s)
2. Find:
• Front wheel’s heavy spot
3. Adjust:
• Front wheel static balance
4. Check:
• Front wheel static balance
EAS30154
INSTALLING THE FRONT WHEEL (DISC
BRAKE)
1. Install:
• Front brake disc
NOTICE
ECA19150
Replace the brake disc bolts with new ones.
TIP
Tighten the brake disc bolts in stages and in a
crisscross pattern.
2. Check:
• Front brake disc
Refer to “CHECKING THE FRONT BRAKE
DISCS” on page 4-43.
3. Lubricate:
• Oil seal lip
4. Install:
• Collar
• Front wheel
• Front wheel axle
• Front wheel axle bolt
Wheel sensor rotor runout limit
0.25 mm (0.01 in)
Wheel sensor rotor bolt
8 N·m (0.8 kgf·m, 5.9 lb·ft)
LOCTITE®
G088902
T
R
.
.
Front brake disc bolt
23 N·m (2.3 kgf·m, 17 lb·ft)
LOCTITE®
Recommended lubricant
Lithium-soap-based grease
T
R
.
.
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
Page 682: ......
Page 683: ......
Page 684: ......