3-33
PERIODIC MAINTENANCE
• Outer V-belt case
Refer to “V-BELT AUTOMATIC TRANSMIS-
SION” on page 5-39.
2. Check:
• V-belt
Cracks/damage/wear
Replace.
Grease/oil
Clean the primary and second-
ary pulleys.
Refer to “V-BELT AUTOMATIC TRANSMIS-
SION” on page 5-39.
TIP
Replace the V-belt every 20000 km (12000 mi)
of operation.
3. Install:
• Outer V-belt case
Refer to “V-BELT AUTOMATIC TRANSMIS-
SION” on page 5-39.
• Footboard (right)
• Rear side cowling assembly (right)
• Side cover (right)
• Fuel tank cover assembly
• Center cover
Refer to “GENERAL CHASSIS (2)” on
page 4-11.
• Bottom center cowling
• Side panel
• Bottom side cowling
Refer to “GENERAL CHASSIS (1)” on
page 4-1.
EAS30658
CHECKING THE BRAKE LIGHT SWITCHES
1. Check:
• Front brake light switch operation
• Rear brake light switch operation
When operating the brake lever, confirm that
the brake light comes on.
Faulty
EAS31147
CHECKING AND LUBRICATING THE
CABLES
The following procedure applies to all of the in-
ner and outer cables.
WARNING
EWA13270
Damaged outer cable may cause the cable to
corrode and interfere with its movement. Re-
place damaged outer cable and inner cables
as soon as possible.
1. Check:
• Outer cable
Damage
Replace.
2. Check:
• Cable operation
Rough movement
Lubricate.
TIP
Hold the cable end upright and pour a few drops
of lubricant into the cable sheath or use a suit-
able lubricating device.
EAS30815
CHECKING THE THROTTLE GRIP
1. Check:
• Throttle cable
Damage/deterioration
Replace.
• Throttle cable installation
Incorrect
Reinstall the throttle cables.
Refer to “HANDLEBAR” on page 4-74.
2. Check:
• Throttle grip movement
Rough movement
Lubricate or replace the
defective part(s).
TIP
With the engine stopped, turn the throttle grip
slowly and release it. Make sure that the throttle
grip turns smoothly and returns properly when
released.
Repeat this check with the handlebar turned all
the way to the left and right.
3. Check:
• Throttle grip free play “a”
Out of specification
Adjust.
Recommended lubricant
Engine oil or a suitable cable
lubricant
Recommended lubricant
Suitable cable lubricant
Throttle grip free play
1.0–3.0 mm (0.04–0.12 in)
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
Page 682: ......
Page 683: ......
Page 684: ......