Yamaha XP560D Owner'S Manual Download

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Perio

ic maintenance an

justment

8-9

EAU18773

Removin

installin

pan-

els

The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.

EAU77482

Panel A

To remove the panel

1. Remove the screws.

2. Release the sides of the panel by

pulling its upper left and right
sides to unhook them as shown.

1. Panel A

1. Panel B
2. Panel C

1. Screw

UB3TE0E0.book Page 9 Tuesday, September 17, 2019 9:35 AM

Summary of Contents for XP560D

Page 1: ... this vehicle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Scooter care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control functions Special features Smart key system Description Safety information Operation and important riding points Index English E ...

Page 2: ...aration of conformity is available at the following internet address http www mitsubishielectric com bu automotive doc re html REMOTE CONT UNIT Smart Unit Frequency band 125 kHz The maximum radio frequency power 107 dBμV m at 10 meters XMTR COMP Hand Unit Frequency band 433 92 MHz The maximum radio frequency power 10 mW Manufacturer MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS 840 Chiyoda machi Hi...

Page 3: ...onnect GPS system This system must be activated before it can be used Please refer to the Vodafone Customer Portal User Guide for instructions on how to register and activate the system www my tmax connect eu UB3TE0E0 book Page 2 Tuesday September 17 2019 9 35 AM ...

Page 4: ...UB3TE0E0 book Page 3 Tuesday September 17 2019 9 35 AM ...

Page 5: ... injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ...

Page 6: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Page 7: ...ANUAL 2020 by Yamaha Motor Co Ltd 1st edition August 2019 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan UB3TE0E0 book Page 2 Tuesday September 17 2019 9 35 AM ...

Page 8: ...k overflow hose 5 22 Catalytic converter 5 23 Storage compartments 5 23 Windshield XP560E 5 25 Rear view mirrors 5 26 Shock absorber assembly 5 27 Auxiliary DC jack 5 28 Sidestand 5 29 Ignition circuit cut off system 5 30 For your safety pre operation checks 6 1 Operation and important riding points 7 1 Engine break in 7 1 Starting the engine 7 2 Starting off 7 3 Acceleration and deceleration 7 3 ...

Page 9: ...and lubricating the centerstand and sidestand 8 28 Checking the front fork 8 29 Checking the steering 8 29 Checking the wheel bearings 8 30 Battery 8 30 Replacing the fuses 8 31 Vehicle lights 8 34 Replacing the license plate light bulb 8 34 Troubleshooting 8 35 Troubleshooting chart 8 36 Emergency mode 8 38 Scooter care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 3 Specifications 1...

Page 10: ... you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recognize...

Page 11: ...ain tain control of the scooter The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitable...

Page 12: ...ged To avoid the possibility of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed th...

Page 13: ...in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control ...

Page 14: ...k Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard br...

Page 15: ... colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carri er if equipped A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 3 UB3TE0E0 book Page 6 Tuesday September 17 2019 9 35 AM ...

Page 16: ...8 30 3 Fuel tank cap page 5 20 4 Engine oil filler cap page 8 12 5 Sidestand page 5 29 6 Engine oil drain bolt page 8 12 7 Engine oil level check window page 8 12 8 Oil filter cartridge page 8 12 9 Coolant level check window page 8 15 UB3TE0E0 book Page 1 Tuesday September 17 2019 9 35 AM ...

Page 17: ... 1 Grab bar page 7 3 2 Tool kit page 8 2 3 Rear storage compartment page 5 23 4 Air filter element page 8 17 5 Front storage compartment page 5 23 6 Windshield page 5 25 5 8 7 Centerstand page 8 28 UB3TE0E0 book Page 2 Tuesday September 17 2019 9 35 AM ...

Page 18: ...ke lock lever page 5 18 4 Speedometer page 5 4 5 Multi function display page 5 5 6 Tachometer page 5 5 7 Right handlebar switches page 5 1 8 Front brake lever page 5 18 9 Throttle grip page 8 18 10 Front storage compartment page 5 23 11 Auxiliary DC jack page 5 28 12 Smart key system switches page 3 1 UB3TE0E0 book Page 3 Tuesday September 17 2019 9 35 AM ...

Page 19: ...aves transmitted by the antenna may affect the opera tion of such devices when close by If you have an electric medical device consult a doctor or the device manufacturer before us ing this vehicle In addition to the vehicle mounted an tenna the smart key system consists of the smart key smart key system in dicator light ON switch and the OFF LOCK and switches 1 Vehicle mounted antenna 1 Smart key...

Page 20: ...t such as radios or mobile phones in close proximity of the smart key The smart key is in contact with or covered by a metallic object Other vehicles equipped with a smart key system are nearby In such situations move the smart key to another location and perform the operation again If it still does not work use the mechanical key to carry out the operation in emergen cy mode See page 8 38 EAU7721...

Page 21: ...rt key system may be disabled The smart key should always carried on your person WARNING EWA17952 The smart key should be carried with you Do not store it on the vehicle When the smart key is within operating range exercise due care because other people not carrying the smart key can start the engine and operate the vehi cle EAU61647 Handling of the smart key and mechanical key Included with the v...

Page 22: ...d computers Keep the smart key away from electric medical equipment Do not allow oils polishing agents fuel or any strong chemicals to come in contact with the smart key The smart key body may become discol ored or cracked TIP The smart key battery life is ap proximately two years but this may vary according to operating conditions The smart key battery may be come discharged even if it is away fr...

Page 23: ...tch Short flash the key is on Long flash the key is off To turn the smart key on or off To turn the smart key on or off press the ON OFF switch for one second The smart key indicator light will flash If the key does a short flash the key is on If the key does a long flash the key is off TIP To preserve the vehicle battery power the smart key system will turn off auto matically about a week after t...

Page 24: ...cessive heat such as sunshine or fire Chemical Burn Hazard do not in gest the battery If the battery is swallowed it can cause severe internal burns in just 2 hours and can lead to death If you think batteries might have been swallowed or placed in side any part of the body seek immediate medical attention NOTICE ECA24010 Do not apply excessive force to the smart key when replacing the battery Do ...

Page 25: ...ng range briefly press the ON switch 2 Upon authentication of the smart key the beeper will sound twice and the smart key system indica tor light will come on briefly All locks will release automatically TIP The smart key system indicator light will flash if the steering lock cannot automatically release it self Try moving the handlebars gently to the left or right and then press the ON switch one...

Page 26: ... key system indicator light is flash ing have a Yamaha dealer check the smart key system 3 The power of the vehicle is turned on when all locks have been re leased The multi function display will come on 4 The engine can now be started See page 7 2 TIP See page 8 38 for information about emergency mode and how to turn the vehicle power on without the smart key EAU78033 Powering off the vehicle To ...

Page 27: ...tion After the engine is stopped via the OFF LOCK switch and also whenev er the vehicle power is turned from on to off all storage compartment locks and the fuel tank cap lid lock are re leased When 60 seconds have passed all compartments will auto matically lock When the compartment locks are re leased via the switch the compartments will automatically lock after 10 seconds have passed EAU80002 H...

Page 28: ... OFF LOCK switch for one second TIP If the centerstand lock function locks correctly the beeper will sound once If the centerstand lock function does not lock correctly the beep er will sound for three seconds and the smart key system indica tor light will flash Gently rock the vehicle forward or backward and press the OFF LOCK switch for one second 1 OFF LOCK switch 1 UB3TE0E0 book Page 10 Tuesda...

Page 29: ...t Fold the seat down and then push it to lock it in place TIP Make sure the seat is properly closed before starting off In case of an emergency the seat can be opened with a mechanical key See page 8 38 To open the fuel tank cap lid With the smart key on and in operating range briefly press the switch Upon authentication of the smart key the beeper will sound twice 1 Press the FUEL button 2 Open t...

Page 30: ...efly press the switch Upon authentication of the smart key the beeper will sound twice 1 Press the button on the center of the front storage compartment lid 2 Open the front storage compart ment as shown To close the front storage compart ment lid Push the lid into the original position 1 Fuel tank cap lid 1 1 Button 1 Lid 1 1 1 Lid 1 UB3TE0E0 book Page 12 Tuesday September 17 2019 9 35 AM ...

Page 31: ...nter parking mode 3 Upon authentification of the smart key the beeper will sound twice and the vehicle will enter parking mode The smart key system indi cator light will come on TIP The seat fuel tank cap lid and the front storage compartment for XP560D cannot be opened while in parking mode NOTICE ECA20760 Using the hazard or turn signal lights for an extended length of time may cause the battery...

Page 32: ...ise control setting switch to activate the cruise control system Your current traveling speed will be come the set cruising speed The cruise control setting indicator light will come on Adjusting the set cruising speed While the cruise control system is op erating push the RES side of the cruise control setting switch to in crease the set cruising speed or the SET side to decrease the set speed TI...

Page 33: ...icator light will turn off TIP Whenever the cruise control system or the vehicle power is turned off the pre viously set cruising speed is erased You will not be able to use the resume function until a new cruising speed has been set Automatic deactivation of the cruise control system The cruise control system is electroni cally controlled and linked with other control systems The cruise control s...

Page 34: ...ns touring mode T and sports mode S WARNING EWA18440 Do not change the drive mode while the vehicle is moving With the throttle grip closed push the drive mode switch MODE to switch between modes S sports and T touring TIP The current drive mode is shown in the drive mode display page 5 7 The current drive mode is saved when the vehicle is turned off D mode cannot be changed while cruise control X...

Page 35: ...action control system When the vehicle is turned on traction control is automatically turned on To turn the traction control system off see page 5 11 TIP Turn the traction control system off to help free the rear wheel if the vehicle gets stuck in mud sand or other soft surfaces NOTICE ECA16801 Use only the specified tires See page 8 19 Using different sized tires will prevent the traction control...

Page 36: ...s 4 5 4 TIP If the indicator light remains on after resetting the vehicle may still be ridden however have a Yamaha deal er check the vehicle as soon as possi ble UB3TE0E0 book Page 5 Tuesday September 17 2019 9 35 AM ...

Page 37: ...the switch in after it has re turned to the center position EAU66030 Horn switch Press this switch to sound the horn EAU77450 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU77291 Power on Starter switch ON With the smart key turned on and with i...

Page 38: ... control switches See page 4 1 for an explanation of the cruise control system EAU77301 Menu switch MENU This switch is used to make setting changes within the multi function dis play See page 5 5 EAU77311 Select switch This switch is used to make setting changes within the multi function dis play See page 5 5 EAU73931 Drive mode switch MODE See page 4 3 for an explanation of the drive mode EAU771...

Page 39: ...vehicle modifications lack of maintenance or excessive or improper use of the motorcycle To prevent this observe these precau tions Do not attempt to modify the soft ware of the engine control unit Do not add any electrical acces sories that interfere with engine control Do not use aftermarket accesso ries or parts such as suspension spark plugs injectors exhaust system etc Do not change drivetrai...

Page 40: ...hen the vehicle is turned on the light should come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU78083 Smart key system indicator light This indicator light will flash when com munication between the vehicle and smart key takes place and when cer tain smart key system operations are carried out The indicator ...

Page 41: ...WARNING EWA12313 Be sure to stop the vehicle before making any setting changes to the multi function display Changing settings while riding can distract the operator and increase the risk of an accident TIP Certain multi function display items can be adjusted via the setting mode See page 5 11 1 Tachometer 2 High r min zone 1 1 2 2 1 Information display 2 Function select icon 3 Fuel meter 4 Clock ...

Page 42: ...p segment starts flashing the information display automatically changes to C TEMP and Hi flash es Stop the vehicle and let the engine cool See page 8 37 TIP The information display cannot be changed while the engine is overheat ing NOTICE ECA10022 Do not continue to operate the en gine if it is overheating Eco indicator This indicator comes on when the vehi cle is being operated in an environ ment...

Page 43: ...t time Oil change indicator This indicator flashes at the initial 1000 km 600 mi then at 5000 km 3000 mi and every 5000 km 3000 mi thereafter to indicate that the engine oil should be changed After changing the engine oil reset the oil change indicator See page 5 13 TIP If the engine oil is changed before the oil change indicator flashes the indica tor must be reset in order for the next periodic ...

Page 44: ...s running There are 4 grip warmer settings To increase the grip warmer tempera ture push the side of the select switch To decrease the grip warmer temperature push the side of the select switch NOTICE ECA17932 Be sure to wear gloves when using the grip warmers Do not use the grip warmers in warm weather If the handlebar grip or throttle grip becomes worn or dam aged stop using the grip warm ers an...

Page 45: ...eters TRIP1 and TRIP2 show the dis tance traveled since they were last set to zero To reset a tripmeter use the select switch to select the information display page that contains the tripmeter you want to reset Push the side of the select switch for one second so that the tripmeter flashes and then push the side of the select switch again for one second while the tripme ter is flashing TIP The odo...

Page 46: ...ed even if the detected temperature is higher The accuracy of the temperature reading may be affected when rid ing under 20 km h 12 mi h or when stopped at traffic signals and railroad crossings Average fuel consumption The average fuel consumption mode F AVE can be set to km L or L 100km For UK spec vehicles MPG See page 5 14 To reset the average fuel consumption use the select switch to select t...

Page 47: ...to 10 tem perature levels 1 Grip Warmer This function allows you to set the low middle and high settings to 10 tem perature levels This function allows you to turn the traction control system on or off This function allows you to check and reset the oil change interval indicator V Belt change interval in dicator and the FREE maintenance interval This function allows you to switch the fuel consump ...

Page 48: ... Low and then change the setting using the same proce dure that was used for the high setting 5 When you finished changing the settings use the select switch to highlight and then push the MENU switch to return to the menu screen Seat heater settings 1 Use the select switch to highlight Seat Heater 2 Push the MENU switch The seat heater setting display will be shown 3 Push the MENU switch The temp...

Page 49: ...ght Traction Control 2 Push the MENU switch The traction control system setting display will be shown 3 To set the traction control system to OFF push the select switch side for 2 seconds 4 To set the traction control system to ON again push the select switch TIP When the vehicle is powered on the traction control system is automatically set to ON 5 When you finished changing the settings push the...

Page 50: ... resetting use the select switch to highlight and then push the MENU switch to return to the menu screen Selecting the units TIP U K specification vehicles only This function does not indicate on setting mode display and cannot be selected 1 Use the select switch to highlight Unit 2 Push the MENU switch The unit setting display will be shown 3 Use the select switch to select L 100km or km L UB3TE0...

Page 51: ...ENU switch use the select switch to highlight the dis play to change and then push the MENU switch again 3 Use the select switch to highlight the item to change and then push the MENU switch TIP Display item order is as follows 4 Use the select switch to select the item to show and then push the MENU switch A TEMP TRIP 1 TRIP 2 ODO CRNT F F AVG RANGE UB3TE0E0 book Page 15 Tuesday September 17 2019...

Page 52: ...to highlight Brightness 2 Push the MENU switch 3 Use the select switch to select the desired brightness level 4 Push the MENU switch to return to the menu screen Setting the clock TIP The clock uses a 12 hour time system 1 Use the select switch to highlight Clock 2 Push the MENU switch 3 When the hour digits are highlight ed use the select switch to set the hours 4 Push the MENU switch and the min...

Page 53: ...o highlight YES and then push the MENU switch All items are reset to facto ry preset or default settings TIP The odometer clock maintenance counter item Oil and maintenance counter item V Belt will not be reset To exit the setting mode 1 Use the select switch to highlight Return 2 Push the MENU switch to exit the setting mode and return to the standard display mode UB3TE0E0 book Page 17 Tuesday Se...

Page 54: ...h a brake lever position adjusting dial To adjust the distance between the rear brake lever and the handlebar grip push the brake lever away from the handlebar grip and rotate the adjusting dial Make sure the setting number on the adjusting dial aligns with the match mark on the brake lever EAU63230 Rear brake lock lever This vehicle is equipped with a rear brake lock lever to prevent the rear whe...

Page 55: ...ent distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time...

Page 56: ...e fuel tank cap turn it clockwise until the lock release button pops out WARNING EWA11263 Make sure that the fuel tank cap is properly installed and locked in place before operating the vehicle Leaking fuel is a fire hazard 1 Front wheel sensor rotor 2 Front wheel sensor 1 Rear wheel sensor rotor 2 Rear wheel sensor 1 2 1 2 1 Fuel tank cap lid 1 Lock release button 2 Fuel tank cap 1 1 2 UB3TE0E0 b...

Page 57: ... immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or ...

Page 58: ...hicle performance problems NOTICE ECA11401 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system EAU80200 Fuel tank overflow hose Before operating the vehicle Check the fuel tank overflow hose connection Check the fuel tank overflow hose for cracks or damage and replace it if nece...

Page 59: ...ny maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat EAU88751 Storage compartments Front storage compartment To open the storage compartment press the button Open the lid as shown To close the storage compartment push the lid into the original position TIP For XP560D this compartment has an electronic lock See page 3 12 Rear storage c...

Page 60: ...idity from spread ing through the storage com partment and to discourage possible mold growth wrap wet articles in a plastic bag before storing them in the compart ment Do not keep anything valuable or breakable in the storage compartment Since the storage compartment accumulates heat from the en gine and from direct sunlight do not store anything susceptible to heat such as food or flamma ble ite...

Page 61: ...oving the quick fasteners TIP To remove the quick fastener rotate its screwed portion counterclockwise with a hexagon wrench 2 Remove the caps 3 Remove the windshield by remov ing the screws 4 Install the windshield to the de sired position by installing the screws 1 Windshield 1 1 Quick fastener 2 Screw access cover 1 2 1 1 Cap 1 Screw 1 1 1 UB3TE0E0 book Page 25 Tuesday September 17 2019 9 35 AM...

Page 62: ...and then push it down to the surface EAU39672 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for parking in narrow spaces Fold the mir rors back to their original position be fore riding WARNING EWA14372 Be sure to fold the rear view mirrors back to their original position before riding 1 Screw Tightening torque Windshield screw 10 N m 1 0 kgf m 7 4 lb ft...

Page 63: ...th adjustable suspension The spring preload and re bound damping force can be adjusted Spring preload Turn the adjusting ring in direction a to increase the spring preload Turn the adjusting ring in direction b to decrease the spring preload Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the special wrench included in the tool kit to make t...

Page 64: ... DC jack is locat ed inside the front storage compart ment NOTICE ECA15432 The accessory connected to the auxiliary DC jack should not be used with the engine turned off and the load must never exceed 24 W 2 A otherwise the fuse may blow or the battery may discharge To use the auxiliary DC jack 1 Open the front storage compart ment 1 Rebound damping force adjusting screw Rebound damping setting Mi...

Page 65: ...h your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up o...

Page 66: ...functions It prevents starting when the side stand is up but neither brake is applied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the following procedure UB3TE0E0 book Page 30 Tuesday September 17 2019 9 35 AM ...

Page 67: ...n Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer YES NO YES NO NO YES The brake switch may not be working correctly The scooter should not be ridden u...

Page 68: ...ing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 5 21 5 22 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 12 Coolant Check coolant level in reservoir If necessary add recomme...

Page 69: ... damage Check tire condition and tread depth Check air pressure Correct if necessary 8 19 8 21 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 8 27 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 8 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments ...

Page 70: ...t 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU81480 0 1000 km 0 600 mi Avoid prolonged operation above 5100 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filte...

Page 71: ...ave a Yamaha dealer check the vehicle 4 Close the throttle completely 5 While applying the front or rear brake push the ON switch 6 Release the ON switch when the engine starts or after 5 sec onds Wait 10 seconds before pressing the switch again to allow battery voltage to restore NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAU88780 TIP This model is equi...

Page 72: ...ottle grip in di rection a To reduce the speed turn the throttle grip in direction b EAU60650 Braking WARNING EWA17790 Avoid braking hard or suddenly especially when leaning over to one side otherwise the vehicle may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching...

Page 73: ...d length of time e g in traffic jams at traf fic lights or at railroad crossings EAU77962 Parking When parking turn the vehicle power off and then turn the smart key off If the sidestand is lowered when the engine is running the engine will stop and the beeper will sound to prevent you from forgetting to turn off the vehi cle power To stop the beeper turn the vehicle power off or raise the side st...

Page 74: ...tivate Contact your Yamaha dealer WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB3TE0E0...

Page 75: ...rforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drum...

Page 76: ...are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 UB3TE0E0 book Page 2 Tuesday September 17 2019 9 35 AM ...

Page 77: ...EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 240...

Page 78: ...ntrol system Check control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi UB3TE0E0 book Page 4 Tuesday September 17 2019 9 35 AM ...

Page 79: ...ents Clean Replace 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Replace Every 4 years 8 Brake fluid Change Every 2 years 9 Rear brake lock ca ble Check cable length Adjust if necessary At the initial interval and ...

Page 80: ...ve axle Lubricate 16 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 17 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 18 Front and rear brake lever pivot shaft Lubricate with silicone grease 19 Sidestand center stand Check operation Lubricate with lithium soap based grease 20 Sidestand switch Check operat...

Page 81: ...e initial interval and when the oil change indicator flashes or comes on 25 Engine oil filter car tridge Replace 26 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 27 V belt Replace When the V belt replacement indicator flashes every 20000 km 12000 mi 28 Front and rear brake switches Check operation 29 Moving parts and cables Lubricate NO ITEM CHECK OR MAINT...

Page 82: ...ll as necessary Replace the internal components of the brake master cylinders and calipers and change the brake fluid every 2 years Replace the brake hoses every 4 years or sooner if cracked or damaged 30 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 31 Lights signals and switches Check ...

Page 83: ...cribed in this chapter Refer to this section each time a panel needs to be removed and installed EAU77482 Panel A To remove the panel 1 Remove the screws 2 Release the sides of the panel by pulling its upper left and right sides to unhook them as shown 1 Panel A 1 1 Panel B 2 Panel C 1 2 1 Screw 1 Screw 1 1 UB3TE0E0 book Page 9 Tuesday September 17 2019 9 35 AM ...

Page 84: ...o its original position 3 Install the screws Panel B To remove the panel 1 Remove the screw 2 Gently pry up the upper portion of the panel and then slide the panel upwards To install the panel Place the panel in the original position and then install the screw Panel C To remove the panel Remove the screws and then pull the panel outward 1 Panel A 1 1 Panel B 2 Screw 1 2 UB3TE0E0 book Page 10 Tuesd...

Page 85: ...idden normally and all spark plugs installed in the engine should have the same color If any spark plug shows a dis tinctly different color the engine could be operating improperly Do not at tempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be replaced Before in...

Page 86: ...t blocked and if necessary clean it EAU77364 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in...

Page 87: ...ap and then the engine oil drain bolt and its gasket 5 Check the O ring for damage and replace it if necessary TIP Skip steps 6 8 if the oil filter cartridge is not being replaced 6 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 7 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil leve...

Page 88: ...11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher 1 O ring 1 Torque wrench 1 1 Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft Tightening torque E...

Page 89: ...r performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years of re search and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine EAUS1203 Coolant The coolant level should be checked regularly In addition the coolant must be changed at the interval...

Page 90: ...use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as p...

Page 91: ...ls specified in the periodic maintenance chart Re place the air filter element more fre quently if you often ride in wet or dusty conditions In addition the air filter check hose must be checked and cleaned by a Yamaha dealer at the intervals speci fied in the periodic maintenance and lubrication chart To replace the air filter element 1 Remove panel C See page 8 9 2 Remove the air filter case cov...

Page 92: ...ecking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it Engine idling speed 1100 1300 r min 1 Throttle grip free play Throttle grip free play 1 0 3 0 mm 0 ...

Page 93: ...res Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adju...

Page 94: ...irst be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascert...

Page 95: ...wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life After repairing or replacing the front tire tighten the valve stem nut and locknut to the specified torques Front tire Size 120 70R15M C 56H Manufacturer model BRIDGESTONE BATTLAX SCF Tire air valve PVR59A Valve core 9100 original Rear tire Size 160 60R...

Page 96: ...aulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU53033 Adjusting the rear brake lock cable Periodically check the rear brake lock cable length and adjust if necessary 1 Release the rear brake lock lever 2 To increase the rear brake lock ca ble length turn the adjusting nut at the rear brake caliper in direction a To decrease the rear brake...

Page 97: ...r brake lock cable 2 Apply the rear brake lock and then try to push the vehicle to con firm that the rear brake lock func tions properly 3 The rear brake lock caliper is pro vided with a wear indicator which allows you to check the rear brake lock pads To check the rear brake lock pads check the position of the indicator when the rear brake lock lever is applied If the indica tor has passed the we...

Page 98: ...brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer re place the brake pads as a set EAU22583 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the res ervoir in an upright position Replenish the brake fluid if necessary NOTICE ECA17641 Brake flui...

Page 99: ...se only DOT 4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of th...

Page 100: ...r or damage 3 If cracks excessive wear or dam age is found have the belt in spected or replaced by your Yamaha dealer 4 If the drive belt or drive belt sprocket is dirty remove the drive belt covers by removing the bolts and quick fasteners 5 Clean the drive belt and remove any debris from the drive belt sprocket NOTICE Do not allow dirt or sand to accumulate in the drive belt area otherwise the d...

Page 101: ...e each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover o...

Page 102: ...aces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricant Silicone grease Recommended lubricant Lithium soap based grease UB3TE0E0 book Page ...

Page 103: ...everal times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance...

Page 104: ...ul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries pr...

Page 105: ... at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery connect the positive lead before connecting the negative lead ECA21910 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA16531 Always keep the battery charged Storing a discharged battery can cause...

Page 106: ...the inner panel by installing the bolts and quick fasteners 1 Starter relay cover 2 Main fuse 3 Spare main fuse 4 Fuse box 2 5 Signaling system fuse 6 Ignition fuse 7 Taillight fuse 8 Radiator fan motor fuse 9 Fuel injection system fuse 10 Backup fuse 11 Spare fuse 12 Spare fuse XP560D 13 Windshield motor fuse XP560D 14 Baggage fuse XP560E 5 6 7 8 9 10 12 13 14 11 1 1 2 3 2 3 4 4 1 Screw access co...

Page 107: ... and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Screw access cover 1 Specified fuses Main fuse 40 0 A Headlight fuse 7 5 A Taillight fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 7 5 A Radiator fan motor fuse 15 0 A Fuel injection system fuse 7 5 A ABS control unit fuse 7...

Page 108: ... Remove the nuts securing the li cense plate light unit 2 Pull the license plate light unit sep arate from the rear fender Rein stall the collars if they fall out 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket and push the socket in place 5 Install the license plate unit onto the rear fender 6 Install the nuts and tighten to the specified torque 1 Headlight 2 Aux...

Page 109: ...smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage EAU77992 Smart key system troubleshooting Please check the following items when the smart key system does not work Is the smart key turned on See page 3 5 Is the smart key battery dis c...

Page 110: ...a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try starti...

Page 111: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for ...

Page 112: ... Unlock the seat by inserting the mechanical key into the lock lo cated right side of body and turn it counter clockwise 3 Open the seat and check that the trunk light comes on 4 Push the ON switch once 5 Without completely shutting the seat raise and lower it three times within 10 seconds TIP Use the rear storage compartment light as a guide when raising and low ering the seat The smart key syste...

Page 113: ... the correct iden tification number was entered TIP Emergency mode will be terminated when either one of the following situa tions apply In this case start over again from step 4 When there are no switch operations for 10 seconds during the identification number input process When the smart key system indi cator light is allowed to flash 9 or more times 8 Press the ON switch while the smart key sy...

Page 114: ... be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical da...

Page 115: ...for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to c...

Page 116: ...ts left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle in a...

Page 117: ... will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all contro...

Page 118: ...gine oil quantity Oil change 2 60 L 2 75 US qt 2 29 Imp qt With oil filter removal 2 90 L 3 07 US qt 2 55 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 54 L 1 63 US qt 1 36 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 95 Fuel tank capacity 15 L 4 0 US gal 3 3 Imp gal Fuel reser...

Page 119: ...sion Electrical system System voltage 12 V Battery Model YTZ12S Voltage capacity 12 V 11 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light LED Rear turn signal light LED Auxiliary light LED License plate light 5 0 W UB3TE0E0 book Page 2 Tuesday September 17 2019 9 35 AM ...

Page 120: ...E IDENTIFICATION NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU...

Page 121: ...ns and for research statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are perfor...

Page 122: ...s related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner UB3TE0E0 book Page 3 Tuesday September 17 2019 9 35 ...

Page 123: ...ng 8 29 Fuel 5 21 Fuel consumption tips for reducing 7 4 Fuel tank cap 5 20 Fuel tank overflow hose 5 22 Fuses replacing 8 31 H Handlebar switches 5 1 Hazard switch 5 2 High beam indicator light 5 3 Horn switch 5 1 How to lock the centerstand 3 10 How to lock the steering 3 9 I Identification numbers 11 1 Ignition circuit cut off system 5 30 Indicator lights and warning lights 5 2 K Key handling o...

Page 124: ... Tachometer 5 5 Throttle grip and cable checking and lubricating 8 27 Throttle grip free play checking 8 18 Tires 8 19 Tool kit 8 2 Traction control system 4 4 Traction control system indicator light 5 4 Troubleshooting 8 35 Troubleshooting chart 8 36 Turn signal indicator lights 5 2 Turn signal switch 5 1 V Valve clearance 8 19 Vehicle identification number 11 1 Vehicle lights 8 34 W Wheel bearin...

Page 125: ...UB3TE0E0 book Page 3 Tuesday September 17 2019 9 35 AM ...

Page 126: ...DIC183 Original instructions PRINTED IN JAPAN 2019 10 1 2 1 CR E ...

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Yamaha XP560D, Owner'S Manual

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