Yamaha XP530E-A Page 89 Owner'S Manual Download | Manualshive

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Periodic maintenance and adjustment

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EAU21386

Checking the throttle grip free

play

Measure the throttle grip free play as
shown.

Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.

EAU21402

Valve clearance

The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.

1. Throttle grip free play

Throttle grip free play:

1.0–3.0 mm (0.04–0.12 in)

1

BV1-28199-E0.book 17 ページ２０１６年１２月１９日　月曜日　午前１１時２５分

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Summary of Contents for XP530E-A

Page 1: ...TMAX ABS MOTORCYCLE BV1 28199 E0 OWNER S MANUAL Read this manual carefully before oper ating this vehicle XP530E A XP530 A XP530D A BV1 28199 E0_cover indd 1 2016 12 14 10 26 30 ...

Page 2: ...EAU77940 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold BV1 28199 E0_cover indd 2 2016 12 14 10 26 31 ...

Page 3: ...EAU79571 For XP530 A and XP530D A BV1 28199 E0 book 1 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 4: ...BV1 28199 E0 book 2 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 5: ...from trouble and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to con tact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality There fore while this manual cont...

Page 6: ...RNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make proce dures easier or clearer XP530E A XP530 A XP530D A OWNER S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition October 2016 All rights reserved Any reprint...

Page 7: ... 5 21 Fuel tank overflow hose 5 22 Catalytic converter 5 23 Storage compartments 5 23 Windshield XP530E A XP530 A 5 25 Rear view mirrors 5 26 Shock absorber assembly 5 27 Auxiliary DC jack 5 28 Sidestand 5 29 Ignition circuit cut off system 5 30 For your safety pre operation checks 6 1 Operation and important riding points 7 1 Starting the engine 7 2 Starting off 7 3 Acceleration and deceleration ...

Page 8: ...destand 8 26 Checking the front fork 8 27 Checking the steering 8 27 Checking the wheel bearings 8 28 Battery 8 28 Replacing the fuses 8 30 Vehicle lights 8 32 Replacing a front turn signal light bulb 8 33 Replacing the license plate light bulb 8 33 Troubleshooting 8 34 Troubleshooting charts 8 35 Emergency mode 8 37 Scooter care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 4 Specifi...

Page 9: ...inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto mobile scooter accidents Many accidents have been caused by an automobile driver wh...

Page 10: ... is not suitable for off road use Protective Apparel The majority of fatalities from scooter accidents are the result of head inju ries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay s...

Page 11: ...se an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the scooter as possible Securely pack your heaviest items as close to the center of the vehicle as pos sible and make sure to distribute the weight as evenly as possible on both sides of the scooter to min imize imbalance or instability Shifting weights can ...

Page 12: ...vel or control operation or obscure lights or reflectors Accessories fitted to the handle bar or the front fork area can cre ate instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of t...

Page 13: ...n be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stopping on a wet surface Slow down as you approach a cor ner or turn Once you have com pleted a turn accelerate slowly Be careful when passing parked cars A driver might not see you and open a door in your path Railroad crossings streetcar rails iron plates on road construction s...

Page 14: ...torage compartment page 5 23 4 Engine oil filler cap page 8 10 5 Grab bar page 7 3 6 Sidestand page 5 29 7 Engine oil drain bolt page 8 10 8 Engine oil level check window page 8 10 9 Oil filter cartridge page 8 10 10 Coolant level check window page 8 14 1 2 3 4 5 9 7 6 8 10 BV1 28199 E0 book 1 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 15: ... 7 8 9 10 11 12 13 14 EAU63391 Right view 1 Owner s tool kit page 8 2 2 Air filter element page 8 15 3 Windshield page 5 25 5 7 4 Fuses page 8 30 5 Centerstand page 8 26 1 2 3 4 5 BV1 28199 E0 book 2 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 16: ...er page 5 18 4 Speedometer page 5 4 5 Multi function display page 5 5 6 Tachometer page 5 4 7 Right handlebar switches page 5 1 8 Front brake lever page 5 17 9 Throttle grip page 8 17 10 Front storage compartment page 5 23 11 Auxiliary DC jack page 5 28 12 Smart key system switches page 3 1 1 2 3 4 5 6 7 8 10 11 12 12 9 BV1 28199 E0 book 3 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 17: ...llustration Radio waves transmitted by the antenna may affect the opera tion of such devices when close by If you have an electric medical device consult a doctor or the device manufacturer before us ing this vehicle In addition to the vehicle mounted an tenna the smart key system consists of the smart key smart key system indica tor light ON switch and the OFF LOCK and switches 1 Vehicle mounted ...

Page 18: ...move the smart key to another location and perform the operation again If it still does not work use the mechanical key to carry out the operation in emergen cy mode See page 8 37 EAU77212 Operating range of the smart key system The operating range of the smart key system is about 80 cm 31 5 in from the center of the handlebars TIP As the smart key system uses weak radio waves the operating range ...

Page 19: ...al key Included with the vehicle is one smart key with a built in mechanical key and one spare mechanical key with an iden tification card Keep the spare mechan ical key and card separate from the smart key Should you lose or damage the smart key or when its battery is dis charged the mechanical key will serve as a back up The seat can be opened the smart key system identification number can be ma...

Page 20: ...smart key The smart key body may become discol ored or cracked TIP The smart key battery life is ap proximately two years but this may vary according to operating conditions The smart key battery may be come discharged even if it is away from the vehicle and not being used If the smart key continually re ceives radio waves the smart key battery will discharge quickly For example when placed in the...

Page 21: ... on or off To turn the smart key on or off press the ON OFF switch for one second The smart key indicator light will flash If the key does a short flash the key is on If the key does a long flash the key is off TIP To preserve the vehicle battery power the smart key system will turn off auto matically about a week after the vehicle is last used In this case press the ON switch once to turn on the ...

Page 22: ...ces NOTICE ECA24010 Do not apply excessive force to the smart key when replacing the battery Do not use a screwdriver or oth er hard object to force open the key Take precautions to prevent the waterproof seal from being damaged or contaminated by dirt Do not touch the internal cir cuits and terminals This may cause malfunctions Make sure the battery is in stalled correctly Confirm the di rection ...

Page 23: ...ering lock cannot automatically release itself Try moving the handlebars gently to the left or right and then press the ON switch one more time If the steering continues to be locked and will not release the smart key system indicator light will flash 16 times and the steering lock release operation will stop midway Move the handlebar gen tly to the left and right to help re lease the steering loc...

Page 24: ... vehicle To turn the vehicle power off and stop the engine if it is running press the OFF LOCK switch Upon authentification of the smart key the beeper will sound once to confirm that the vehicle power has been suc cessfully turned off and the storage compartment and fuel tank cap lid locks will be released TIP The rider must turn off the power of the vehicle manually The power of the vehicle will...

Page 25: ...n the compartment locks are re leased via the switch the com partments will automatically lock after 10 seconds have passed EAU80000 How to lock the steering After moving the vehicle to a safe park ing place turn off the power of the vehi cle Turn the handlebars fully to the left and then briefly press the OFF LOCK switch TIP If the steering lock function locks correctly the beeper will sound once...

Page 26: ...he beeper will sound for three seconds and the smart key system indicator light will flash Gently rock the vehi cle forward or backward and press the OFF LOCK switch for one second EAU77243 Storage compartment and fuel tank access To open the seat 1 Place the vehicle on the center stand 2 Briefly press the switch Upon authentication of the smart key the beeper will sound twice 3 Press the SEAT but...

Page 27: ...entication of the smart key the beeper will sound twice 1 Press the FUEL button 2 Open the lid as shown To close the fuel tank cap lid Push the lid to the original position To open the front storage comapart ment lid XP530 A XP530D A With the smart key on and in operating range briefly press the switch Upon authentication of the smart key the beeper will sound twice 1 Press the button on the cente...

Page 28: ...l also flash and the vehicle will not enter parking mode 3 Upon authentification of the smart key the beeper will sound twice and the vehicle will enter parking mode The smart key system indi cator light will come on TIP The seat fuel tank cap lid and the front storage compartment for XP530 A XP530D A cannot be opened while in parking mode NOTICE ECA20760 Using the hazard or turn signal lights for...

Page 29: ...turn on the system The cruise control system indicator light will come on 2 Push the SET side of the cruise control setting switch to activate the cruise control system Your current traveling speed will be come the set cruising speed The cruise control setting indicator light SET will come on Adjusting the set cruising speed While the cruise control system is oper ating push the RES side of the cr...

Page 30: ... function when the previously set cruising speed is too high for cur rent conditions Turning off the cruise control sys tem Push the cruise control power switch to turn off the cruise control sys tem The indicator light and the SET indicator light will turn off TIP Whenever the cruise control system or the vehicle power is turned off the pre viously set cruising speed is erased You will not be abl...

Page 31: ...raveling speed apply the brakes When the brakes are applied the cruise con trol system will deactivate EAU77272 D mode drive mode XP530 A XP530D A D mode is an electronically controlled engine performance system with two mode selections touring mode T and sports mode S WARNING EWA18440 Do not change the drive mode while the vehicle is moving With the throttle grip closed push the drive mode switch...

Page 32: ...as needed until traction is re stored When traction control has engaged the indicator light will flash You may notice changes in engine response or exhaust sounds WARNING EWA18860 The traction control system is not a substitute for riding appropriately for the conditions Traction control cannot prevent loss of traction due to excessive speed when entering turns when accelerating hard at a sharp le...

Page 33: ...one wheel is al lowed to rotate for more than a few sec onds Should this happen the indicator light will come on and possi bly the warning light too TIP When the vehicle is on the centerstand do not rev the engine for an extended period of time Otherwise the traction control system will automatically dis able and need to be reset If the traction control system automati cally disables try resetting...

Page 34: ...or when the throttle cable is stuck EAU77290 ON switch With the smart key turned on and within range press this switch to turn on the power to the vehicle Then with the sid estand up and while applying the front or rear brake push this switch to crank the engine with the starter See page 7 2 for starting instructions prior to starting the engine EAU79601 Hazard switch With the vehicle power is on ...

Page 35: ... Drive mode switch MODE See page 4 3 for an explanation of the drive mode EAU77122 Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each indicator light will flash when its corresponding turn signal lights are flashing EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU77550 Cruise control indicator li...

Page 36: ...to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake system and electri cal circuits as soon as possible TIP The ABS warning light may come on when revving the engine with the scoot er on its centerstand but this does not indicate a malfunc...

Page 37: ...ctrical circuit EAU77141 Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle power is turned on the tachometer needle will sweep across the r min range and return to zero in order to test the electrical circuit NOTICE ECA23050 Do not operate the engine in the ta chometer high r min zone High r min zone 8250 r min and above 1 Speedometer 1 1 ...

Page 38: ... seg ment starts flashing refuel as soon as possible TIP If a problem is detected in the fuel me ter electrical circuit the fuel meter will flash repeatedly Have a Yamaha deal er check the vehicle Coolant temperature meter The coolant temperature varies with changes in the weather and engine load If the top segment starts flashing the information display automatically 1 Information display 2 Funct...

Page 39: ...ption Avoid high engine speeds during acceleration Travel at a constant speed Drive mode display XP530 A XP530D A This display indicates which drive mode has been selected S sporty or T touring For more details see page 4 3 V belt replacement indicator V Belt This indicator flashes every 20000 km 12500 mi when the V belt needs to be replaced After changing the V belt reset the V belt replacement i...

Page 40: ...dic oil change to be indi cated at the correct time Function display Push the MENU switch for one sec ond to switch the display between the windshield adjusting function grip warmer adjusting function seat heater adjusting function and information dis play selection function TIP For XP530D A The windshield adjusting function grip warmer ad justing function seat heater ad justing function can be se...

Page 41: ...re push the side of the select switch To decrease the seat heater temperature push the side of the select switch NOTICE ECA23980 Be sure to wear protective cloth ing that covers your hip and legs when using the seat heater If the ambient temperature is 20 C 68 F or higher do not set the seat heater to the high set ting If the seat becomes worn or damaged stop using the seat heater and replace the ...

Page 42: ...witch to select the information display page that contains the tripmeter you want to reset Push the side of the select switch for one second so that the tripmeter flashes and then push the side of the select switch again for one second while the tripmeter is flash ing If you do not reset the fuel reserve trip meter manually it will reset automati cally after refueling and traveling 5 km 3 mi TIP T...

Page 43: ...sumption display Push the side of the select switch so that the average fuel consumption display flashes and then push the side of the select switch again for 2 sec onds while the display is flashing TIP After resetting the average fuel con sumption display will be shown until the vehicle has traveled 1 km 0 6 mi NOTICE ECA15474 If there is a malfunction will be continuously displayed Have a Yamah...

Page 44: ...ngs to 10 temperature levels This function allows you to switch the traction control system on or off This function allows you to check and reset the OIL oil change interval distance traveled V Belt V Belt change interval distance traveled and the FREE maintenance intervals 1 Grip Warmer Seat heater Traction Control Maintenance This function allows you to switch the fuel consumption units can be s...

Page 45: ...the setting using the same proce dure that was used for the high set ting 5 When you finished changing the settings use the select switch to highlight and then push the MENU switch to return to the set ting mode menu Seat heater settings 1 Use the select switch to highlight Seat Heater 2 Push the MENU switch The seat heater setting display will be shown and High will flash in the display 3 Push th...

Page 46: ...t Traction Control 2 Push the MENU switch The trac tion control system setting display will be shown and ON will flash in the display 3 To set the traction control system to OFF push the select switch side for 2 seconds 4 To set the traction control system to ON again push the select switch for at least one sec ond TIP When the vehicle is powered on the traction cotrol sytem is set to ON 5 When yo...

Page 47: ...ush the MENU switch to return to the setting mode menu Selecting the units TIP For the UK This function does not indi cate on setting mode display and can not be selected 1 Use the select switch to highlight Unit 2 Push the MENU switch The unit setting display will be shown and L 100km will flash in the display 3 Use the select switch to select L 100km or km L and then push the MENU switch again 4...

Page 48: ...he MENU switch TIP Display item order is as follows 4 Use the select switch to select the item to show and then push the MENU switch 5 When you finished changing the settings use the select switch to highlight and then push the MENU switch to return to the pre vious display 6 Use the select switch to highlight and then push the MENU switch to return to the setting mode menu Meter panel brightness ...

Page 49: ...select switch to highlight Clock 2 Push the MENU switch 3 When the hour digits start flashing use the select switch to set the hours 4 Push the MENU switch and the minute digits start flashing 5 Use the select switch to set the minutes 6 Push the MENU switch to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the MENU switch 3...

Page 50: ... The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the throttle grip The front brake lever is equipped with a position adjusting dial To adjust the distance between the front brake lever and the throttle grip turn the adjusting dial while holding the front brake lever pushed away from the throttle grip Make sure that the appropriate...

Page 51: ...ear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals railroad crossings etc To lock the rear wheel Push the rear brake lock lever to the left until it snaps into place To unlock the rear wheel Push the rear brake lock lever back to the original position TIP Be sure to check that the rear wheel does not move when the rear brake lock lever is applied WARNING EW...

Page 52: ... be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle is turned on and travels at a speed of 10 km h 6 mi h or higher During this test a clicking noise can be heard and if either brake lever is even slightly applied a vibration can be felt at...

Page 53: ... tank cap counter clockwise To install the fuel tank cap 1 Insert the fuel tank cap onto the tank opening and then turn clock wise TIP When the fuel tank cap is properly locked the lock release button will pop out 2 Close the lid WARNING EWA11263 Make sure that the fuel tank cap is properly installed and locked in place before operating the vehicle Leaking fuel is a fire hazard 1 Fuel tank cap lid...

Page 54: ... Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteri orate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a...

Page 55: ...ce costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU58301 Fuel tank overflow hose Before operating the vehicle Check the...

Page 56: ...a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU77342 Storage compartments Front storage compartment TIP For XP530 A XP530D A See page 3 11 to open the front storage compart ment To open the storage compartment pull the lever up and towards you to slide the sto...

Page 57: ...e the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag To avoid humidity from spread ing through the storage com partment and to discourage possible mold growth wrap wet articles in a plastic bag before storing them in the compart ment Do not keep anything valuable or breakable in the storage com partment Since the stora...

Page 58: ... screws 3 Install the windshield to the de sired position by installing the screws 4 Tighten the screws to the specified torque WARNING A loose wind shield could cause an accident Be sure to tighten the screws to the specified torque EWA15511 5 Place the screw access covers and then install the quick fasten ers 1 Windshield 1 Quick fastener 2 Screw access cover 1 1 2 1 1 Screw 1 Screw Tightening t...

Page 59: ... folded forward or backward for park ing in narrow spaces Fold the mirrors back to their original position before rid ing WARNING EWA14372 Be sure to fold the rear view mirrors back to their original position before riding 1 Screw access cover 1 1 Parking position 2 Riding position 1 1 1 1 2 2 BV1 28199 E0 book 26 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 60: ...m or minimum settings XP530D A only This model is equipped with adjustable suspension The spring preload and re bound damping force can be adjusted Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing ring in direction b Align the appropriate notch...

Page 61: ...ceed 24 W 2 A otherwise the fuse may blow or the battery may discharge To use the auxiliary DC jack 1 Open the front storage compart ment 2 Turn the vehicle power off 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accessory plug into the auxiliary DC jack 6 Turn the vehicle power on and start the engine 7 Turn the accessory on TIP When finished with your ride be sure to t...

Page 62: ...uations See the following section for an expla nation of the ignition circuit cut off sys tem WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the sides tand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been ...

Page 63: ... has the following func tions It prevents starting when the side stand is up but neither brake is ap plied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure BV1 28199 E0 book 30 ページ２０１６年１２月１９日月曜日午...

Page 64: ... the sidestand down Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The brake switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The scooter should not be ridden unti...

Page 65: ...21 5 22 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 10 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 8 14 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessar...

Page 66: ...ry 8 26 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 8 26 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha deale...

Page 67: ...77750 TIP This model is equipped with a lean angle sensor to stop the en gine in case of a turnover In this case the engine trouble warning light will come on but this is not a malfunction Turn the vehicle pow er off to extinguish the warning light Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch an engine auto stop system The e...

Page 68: ...e on briefly and then go off The ABS warning light should come on when the power of the ve hicle is turned on and go off once the vehicle reaches a traveling speed of 10 km h 6 mi h or high er NOTICE ECA22510 If a warning or indicator light does not work as described above see page 5 2 for the corresponding warning and indicator light circuit check 3 Close the throttle completely 4 Start the engin...

Page 69: ...just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16782 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throt tle grip in dire...

Page 70: ...on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing...

Page 71: ...gine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU36532 0 1000 km 0 600 mi Avoid prolonged operation above 5100 r min NOTICE After 1000 km 600...

Page 72: ...lace where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire TIP Even when the vehicle is parked in a lo cation partitioned by a fence or the glass window of a shop if the smart key is wi...

Page 73: ...lure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on ...

Page 74: ...ishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU79580 Owner s tool kit The owner s tool kit is located under the seat See page 3 10 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repai...

Page 75: ...hart for the emission control system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Check engine idle speed Check and adjust synchronization 5 Exhaust system Check for leakage Tighten if necessary Replace gaskets if necessary 6 Evapo...

Page 76: ...ecessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Rear brake lock cable Check cable length Adjust if necessary At the initial interval and 4000 km 2400 mi after the initial 1000 km 600 mi and every 5000 km 3000 mi thereafter 9 Rear brake lock Check operation Adjust 10 Wheels Check runout and for damage Replace if necessary 11 Tires Check t...

Page 77: ...e grease 18 Sidestand centerstand Check operation Lubricate with lithium soap based grease 19 Sidestand switch Check operation and replace if necessary 20 Front fork Check operation and for oil leakage Replace if necessary 21 Shock absorber assembly Check operation and for oil leakage Replace if necessary 22 Rear suspension relay arm and connecting arm pivoting points Check operation 23 Engine oil...

Page 78: ...rs replace the internal components of the brake master cylin ders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 25 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 26 V belt Replace When the V belt replacement indicator flashes every 20000 km 12000 mi 27 Front and rear brake switches Check operation...

Page 79: ...lled EAU77481 Panel A To remove the panel 1 Remove the screws 2 Release the sides of the panel by pulling its upper left and right sides to unhook them as shown 3 Remove the panel as shown To install the panel 1 Insert the tabs on the upper left and right sides of the panel 2 Align the center and lower projec tions and then push the panel into its original position 1 Panel A 2 Panel B 3 Panel C 1 ...

Page 80: ... outward To install the panel Place the panel in the original position and then install the screw Panel C To remove the panel Remove the screws and then pull the panel outward To install the panel Place the panel in the original position and then install the screws 1 Panel B 2 Screw 1 2 1 Screw 2 Panel C 2 1 BV1 28199 E0 book 8 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 81: ...ferent color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specificatio...

Page 82: ...be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for two minutes and then turn it off NOTICE ECA11291 The engine must be cold before pro ceeding with the oil level c...

Page 83: ...ace an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase 5 Check the O ring for damage and replace it if necessary TIP Skip steps 6 8 if the oil filter cartridge is not being replaced 6 Remove the oil filter cartridge with an oil filter wrench 1 Engine oil level check window 2 Maximum lev...

Page 84: ...9 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 10 Check the O ring for damage and replace it if necessary 11 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 Oil filter wrench 2 Oil filter cartridge 1 O ring 1 2 1 1 Torque wrench Tightening torque Oil filter cartridge 17 N m 1 ...

Page 85: ...t the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 13 Turn the engine off and then check the oil level and correct it if necessary 14 Reset the oil change indicator See page 5 11 TIP If the engine oil is changed before the oil change indicator comes on i e be fore the periodic oil change...

Page 86: ...level marks 3 If the coolant is at or below the minimum level mark remove the left floorboard mat by pulling it up 4 Remove the coolant reservoir cov er by removing the screw 5 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA1516...

Page 87: ...cified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas To replace the air filter element 1 Remove panel C See page 8 7 2 Remove the air filter case cover by removing the screws 3 Pull the air filter element out 4 Insert a new air filter element into the air filter case NOTICE Make sure that the air ...

Page 88: ...s may become excessively worn ECA10482 5 Install the air filter case cover by in stalling the screws 6 Install the panel EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 1100 1300 r min BV1 28199 E0 book 16 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 89: ...a Yamaha dealer adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle grip free play Throttle grip free play 1 0 3 0 mm 0 04 0 12 in 1 BV1 28199 E0 ...

Page 90: ... temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit i...

Page 91: ...sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA16101 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehicle may be different which could lead to an accident Always make sure that the v...

Page 92: ...pairing or replacing the front tire tighten the valve stem nut and locknut to the specified torques EAU50861 Checking the front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydrauli...

Page 93: ... the rear brake lock cable length and if necessary adjust it as follows To increase the rear brake lock cable length turn the adjusting nut at the rear brake caliper in direction a To de crease the rear brake lock cable length turn the adjusting nut in direction b WARNING If proper adjustment cannot be obtained as described have a Yamaha dealer make this ad justment EWA16151 Check that the rear br...

Page 94: ... have a Yamaha dealer check the rear brake lock 4 Make sure that there are no tears or cracks on the rubber boot EAU22312 Checking the front and rear brake pads Front brake Rear brake The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart Each brake pad is provided with a wear indicator which allows you to check the brak...

Page 95: ... Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid imme...

Page 96: ...he oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years EAU51991 Drive belt slack The drive belt slack should be checked and adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart...

Page 97: ...di tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is in...

Page 98: ... sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator result...

Page 99: ...on the handlebars several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe...

Page 100: ... lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flus...

Page 101: ... charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure turn the vehicle power off then disconnect the negative lead before discon necting the positive lead ECA21900 2 If the battery will be stored for more than two months check i...

Page 102: ...commended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 XP530E A XP530 A XP530D A XP530E A XP530 A XP530D A 1 Main fuse box cover 2 Main fuse 3 Spare main fuse 1 Main fuse box cover 2 Main fuse 3 Spare main fuse 3 1 2 3 1 2 1 ABS control unit fuse 2 Auxiliary DC jack fuse 3 Headlight fuse 4 Spare fuse 5 ABS solenoid fuse 6 ABS motor fuse 7 Electronic thro...

Page 103: ...ight fuse 6 Radiator fan motor fuse 7 Fuel injection system fuse 8 Backup fuse 1 Spare fuse 2 Windshield motor fuse 3 Signaling system fuse 4 Ignition fuse 5 Taillight fuse 6 Radiator fan motor fuse 7 Fuel injection system fuse 8 Backup fuse 1 3 4 5 6 8 1 2 7 1 3 4 5 6 8 1 2 7 1 Brake light fuse 2 Cruise control fuse 3 Spare fuse 3 1 2 BV1 28199 E0 book 31 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 104: ...e light does not come check and replace the bulb See page 8 33 or 8 33 NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 40 0 A Headlight fuse 7 5 A Taillight fuse 7 5 A Brake light fuse 1 0 A XP530D A Signaling system fuse 7 5 A Ignition fuse 7 5 A Windshield motor fuse 20 0 A XP530D A Radiator fan motor fuse 15 0 A Fuel injection sys...

Page 105: ... by turning it clockwise EAU58010 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the nuts and collars and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pull ing it out 3 Insert a new bulb into the socket 4 Install the socket together with the bulb by pushing it in and then in stall t...

Page 106: ...ake sure there are no open flames or sparks in the ar ea including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage EAU77992 Smart key system troubleshooting Please check the following items when the smart key system does not work Is the smart key turned on See page 3 5 Is the smart key battery dis charged See p...

Page 107: ...d connections and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Ya...

Page 108: ...ng sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage...

Page 109: ... and check that the trunk light comes on 4 Push the ON switch once 5 Without completely shutting the seat raise and lower it three times within 10 seconds TIP Use the rear storage compartment light as a guide when raising and lowering the seat The smart key system indicator light on the speedometer will come on for three seconds to indicate the transition to emergency mode 6 After the smart key sy...

Page 110: ...wing situa tions apply In this case start over again from step 4 When there are no switch operations for 10 seconds during the identification number input pro cess When the smart key system indi cator light is allowed to flash 10 or more times 8 Press the ON switch while the smart key system indicator light is flashing to turn on the power to the vehicle The engine can now be started TIP If the id...

Page 111: ... from the overall appearance of a scooter Fre quent and proper care does not only comply with the terms of the warranty but it will also keep your scooter looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors inclu...

Page 112: ...ipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound after washing After normal use Remove di...

Page 113: ... including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the scooter dry completely be fore storing or covering it WARNING EWA10943 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If ...

Page 114: ...lugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps WARNING To prevent damage or injury from sparking make s...

Page 115: ...Scooter care and storage 9 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 storing the scooter BV1 28199 E0 book 5 ページ２０１６年１２月１９日月曜日午前１１時２５分 ...

Page 116: ...e oil grade API service SG type or higher JASO stan dard MA Engine oil quantity Oil change 2 60 L 2 75 US qt 2 29 Imp qt With oil filter removal 2 90 L 3 07 US qt 2 55 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 67 L 1 77 US qt 1 47 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended...

Page 117: ...41 psi Front wheel Wheel type Cast wheel Rim size 15M C x MT3 5 Rear wheel Wheel type Cast wheel Rim size 15M C x MT4 5 Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring Coil spring Shock absorber Hydraulic damper Wheel travel 120 mm 4 7 in Rear suspension Type ...

Page 118: ...ontrol system indicator warning light LED Fuse s Main fuse 40 0 A Headlight fuse 7 5 A Taillight fuse 7 5 A Brake light fuse 1 0 A XP530D A Signaling system fuse 7 5 A Ignition fuse 7 5 A Radiator fan motor fuse 15 0 A Fuel injection system fuse 7 5 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 A ABS solenoid fuse 15 0 A Cruise control fuse 1 0 A XP530D A Auxiliary DC jack fuse 2 0 A Backup fu...

Page 119: ...ation number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU26501 Model label The model label is affixed to the inside of the rear storage compartment See ...

Page 120: ...he vehi cle such as when maintenance checks or service procedures are performed Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data Yamaha will not disclose this data to a third party except With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation...

Page 121: ...t fork checking 8 27 Fuel 5 21 Fuel consumption tips for reducing 7 5 Fuel tank cap 5 20 Fuel tank overflow hose 5 22 Fuses replacing 8 30 H Handlebar switches 5 1 Hazard switch 5 1 High beam indicator light 5 2 Horn switch 5 1 How to lock the centerstand 3 10 How to lock the steering 3 9 I Identification numbers 11 1 Ignition circuit cut off system 5 30 Indicator lights and warning lights 5 2 K K...

Page 122: ...ttle grip and cable checking and lubricating 8 25 Throttle grip free play checking 8 17 Tires 8 18 Tool kit 8 2 Traction control system 4 4 Traction control system indicator light 5 3 Troubleshooting 8 34 Troubleshooting charts 8 35 Turn signal indicator lights 5 2 Turn signal light bulb front replacing 8 33 Turn signal switch 5 1 V Valve clearance 8 17 Vehicle identification number 11 1 Vehicle l...

Page 123: ...BV1 28199 E0_cover indd 3 2016 12 14 10 26 31 ...

Page 124: ...PRINTED IN JAPAN 2017 01 1 1 1 E PRINTED ON RECYCLED PAPER Original instructions BV1 28199 E0_cover indd 4 2016 12 14 10 26 31 ...

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