Yamaha XMAX 2022 Owner'S Manual Download Page 81

Page: 81 / 122

Perio

ic maintenance an

justment

8-19

9. Insert the element into the V-belt

case.

10. Install the V-belt case air filter cov-

er by installing the bolts.

11. Install the rear wheel sensor lead

into the holder at the white tape on
the lead as shown.

12. Install the air filter case bolts, and

then tighten the bolts to the spec-
ified torque.

13. Install the V-belt case cover by in-

stalling the screws.

14. Install the air filter case cover by

installing the screws.

EAU21386

Checkin

the throttle

rip free

play

Measure the throttle grip free play as
shown.

Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.

1. Rear wheel sensor lead
2. White tape
3. Lead holder

htenin

torque:

Bolt:

10 N·m (1.0 kgf·m, 7.4 lb·ft)

1. Throttle grip free play

Throttle

rip free play:

3.0–5.0 mm (0.12–0.20 in)

UB5X10E0.book Page 19 Thursday, May 27, 2021 8:55 AM

Summary of Contents for XMAX 2022

Page 1: ...le MOTORCYCLE OWNER S MANUAL Consumer information Index Specifications Scooter care and storage Operation and important riding points For your safety pre operation checks Instrument and control functions Smart key system Description Safety information Location of important labels Periodic maintenance and adjustment English E ...

Page 2: ...er reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it...

Page 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancie...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...tor Corporation U S A 1st edition August 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Indonesia P N LIT 11626 35 13 UB5X10E0 book Page 2 Thursday May 27 2021 8 55 AM ...

Page 6: ...ut off system 5 25 For your safety pre operation checks 6 1 Operation and important riding points 7 1 Engine break in 7 1 Starting the engine 7 2 Starting off 7 3 Acceleration and deceleration 7 3 Braking 7 3 Tips for reducing fuel consumption 7 4 Parking 7 4 Periodic maintenance and adjustment 8 1 Tool kit 8 2 Periodic maintenance chart for the emission control system 8 3 General maintenance and ...

Page 7: ...ght bulb 8 32 Troubleshooting 8 33 Troubleshooting chart 8 35 Emergency mode 8 37 Scooter care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 3 Specifications 10 1 Consumer information 11 1 Identification numbers 11 1 Diagnostic connector 11 2 Vehicle data recording 11 2 Reporting safety defects 11 4 Scooter noise regulation 11 5 Maintenance record 11 6 YAMAHA MOTOR CORPORATION U S A 2...

Page 8: ... They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 3 1 4 5 6 7 8 9 UB5X10E0 book Page 1 Thursday May 27 2021 8 55 AM ...

Page 9: ...asoline or solvent will damage windshield Use neutral detergent B74 F815K 00 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open B74 F2259 10 FUEL TANK THROTTLE BODY ATMOSPHERE CANISTER EMISSION HOSE ROUTING B74 F1686 00 WARNING Improper loading can cause loss of control Read owner s manual fo...

Page 10: ... F1668 10 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 200 kPa 2 00 kgf cm 29 psi 225 kPa 2 25 kgf cm 33 psi 90kg 198 lbs maximum load FRONT REAR 200 kPa 2 00 kgf cm 29 psi 225 kPa 2 25 kgf cm 33 psi 7 8 9 UB5X10E0 book Page 3 Thursday May 27 2021 8 55 AM ...

Page 11: ...est you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recogn...

Page 12: ...o main tain control of the scooter The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suita...

Page 13: ...ity of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Oper...

Page 14: ...delines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or refle...

Page 15: ...eak Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard ...

Page 16: ...tly colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carri er if equipped A loose load will affect the stability of the scooter and could divert your attention from the road See page 2 3 UB5X10E0 book Page 6 Thursday May 27 2021 8 55 AM ...

Page 17: ...ber assembly spring preload adjusting ring page 5 23 6 Final transmission oil filler cap page 8 13 7 Final transmission oil drain bolt page 8 13 8 V belt case air filter element page 8 15 9 Engine oil drain bolt page 8 10 10 Engine oil filter element page 8 10 11 Sidestand page 5 24 12 Spark plug page 8 9 13 Coolant reservoir page 8 14 UB5X10E0 book Page 1 Thursday May 27 2021 8 55 AM ...

Page 18: ...t page 5 18 2 Fuel tank cap page 5 15 3 Storage compartment B page 5 18 4 Windshield page 5 20 5 Battery page 8 28 6 Fuses page 8 30 7 Centerstand page 8 26 8 Engine oil level check window page 8 10 9 Engine oil filler cap page 8 10 UB5X10E0 book Page 2 Thursday May 27 2021 8 55 AM ...

Page 19: ...r brake fluid reservoir page 8 23 4 Speedometer page 5 2 5 Multi function display page 5 3 6 Tachometer page 5 2 7 Front brake fluid reservoir page 8 23 8 Right handlebar switches page 5 10 9 Front brake lever page 5 12 10 Throttle grip page 8 19 11 Main switch page 4 7 12 Auxiliary DC jack page 5 23 UB5X10E0 book Page 3 Thursday May 27 2021 8 55 AM ...

Page 20: ... the opera tion of such devices when close by If you have an electric medical device consult a doctor or the device manufacturer before us ing this vehicle NOTICE ECA24080 The smart key system uses weak ra dio waves The smart key system may not work in the following situa tions The smart key is placed in a lo cation exposed to strong radio waves or other electromagnetic noise There are facilities ...

Page 21: ...main switch knob to turn the smart key system back on EAU66881 Part 15 of FCC Rules This device complies with Part 15 of FCC Rules Operation is subject to the following two conditions 1 this device may not cause interfer ence and 2 this device must accept any inter ference including interference that may cause undesired operation of this device FCC WARNING Changes or modifications not express ly a...

Page 22: ...and operate the vehi cle Included with the vehicle is one smart key two mechanical keys and one identification number card If the vehicle battery is discharged the mechanical key can be used to open the seat Carry one mechanical key in addition to the smart key If the smart key is lost or the smart key battery has discharged the identifica tion number can be used to operate the vehicle in emergenc...

Page 23: ...w oils polishing agents fuel or any strong chemicals to come in contact with the smart key The smart key body may become discol ored or cracked TIP The smart key battery life is ap proximately two years but this may vary according to operating conditions Replace the smart key battery when the smart key system indi cator light flashes for 20 seconds when the vehicle is turned on or when the smart k...

Page 24: ...tor light Comes on quickly for 0 1 sec onds The smart key is turned on Comes on slowly for 0 5 seconds The smart key is turned off Remote answer back function Push the smart key button to operate the answer back function remotely The beeper will sound twice and all of the turn signal lights will flash twice This feature is convenient for locating your vehicle in a parking lot and other areas Opera...

Page 25: ... when the vehi cle is first turned on the smart key bat tery is low and should be replaced Also if the answer back function does not work or its operating range is very short replace the battery soon WARNING EWA14724 The battery and other remov able parts may cause injury if swallowed Keep the battery and other removable parts away from children Do not expose the battery to di rect sunlight or oth...

Page 26: ...maged or contaminated by dirt Do not touch the internal cir cuits and terminals This may cause malfunctions Do not apply excessive force to the smart key when replacing the battery Make sure the battery is in stalled correctly Confirm the di rection of the positive side of the battery EAU76893 Main switch The main switch is used to turn the ve hicle power ON OFF lock unlock the steering and open t...

Page 27: ...g the main switch again The main switch positions are de scribed below EAU76502 ON All electrical circuits are supplied with power and the engine can be started To turn the vehicle power on 1 Turn the smart key on and bring it within operating range 2 Push the main switch knob and the smart key indicator light will come on for approximately 4 sec onds 3 While the smart key system indi cator light ...

Page 28: ...ll turn off automatically To turn the vehicle power off im mediately push the main switch knob four times within 2 seconds EAU79042 OPEN open Power is supplied to the main switch The seat and storage compartment A can be opened To open the seat and storage compart ment A 1 With the smart key turned on and within operating range push the main switch knob 2 While the smart key system indi cator ligh...

Page 29: ...in the OPEN position If the beeper sounds after 3 minutes turn the main switch to OFF or If the beeper sounds because the smart key was turned off or moved out of range turn the smart key on and walk back into range TIP The beeper will turn off after 1 minute The seat can also be opened with the mechanical key See page 5 18 EAU76521 lock The steering is locked and all electrical systems are off To...

Page 30: ...ch to the desired posi tion EAU79000 fuel tank cap lid To open the fuel tank cap lid 1 With the smart key turned on and within operating range push the main switch knob 2 While the smart key system indi cator light is on turn the main switch to To close the fuel tank cap lid Push the fuel tank cap lid down until it is closed TIP Make sure that fuel tank cap lid is se curely closed before starting ...

Page 31: ...stem may not work correctly WARNING EWA16043 If the ABS warning light does not turn off after reaching 10 km h 6 mi h or if the warning light comes on while riding Use extra caution to avoid pos sible wheel lock during emer gency braking Have a Yamaha dealer check the vehicle as soon as possible TIP If the engine is revved while the brakes are applied or the vehicle is on its cen terstand if equip...

Page 32: ...ce with electromagnetic interfer ence the smart key system indicator light will flash repeatedly If this occurs confirm the location and status of the smart key EAU63544 Speedometer The speedometer shows the vehicle s traveling speed When the vehicle power is turned on the speedometer needle will sweep once across the speed range and then return to zero in order to test the elec trical circuit EAU...

Page 33: ...eters and miles turn the main switch to ON while holding the INFO switch and then continue to hold the INFO switch for eight seconds Clock The clock uses a 24 hour time system To set the clock 1 Turn the main switch to OFF 2 Push and hold the TRIP switch 3 Turn the main switch to ON while holding the TRIP switch and then continue to hold the TRIP switch for eight seconds The hour digits will start...

Page 34: ...uel meter will start flashing The display will automat ically change to the fuel reserve tripmeter F Trip and start count ing the distance traveled from that point Coolant temperature meter The coolant temperature meter indi cates the temperature of the coolant If the top segment flashes stop the ve hicle then stop the engine and let the engine cool See page 8 36 NOTICE ECA10022 Do not continue to...

Page 35: ...r three seconds TIP The odometer will lock at 999999 The tripmeter will reset and con tinue counting after 9999 9 is reached Time tripmeter Time The time tripmeter displays the time that has elapsed while the main switch was in the ON position since it was last reset The maximum time that can be shown is 99 59 TIP To reset the time tripmeter select it by using the TRIP switch and then hold the TRI...

Page 36: ...hange tripmeter is flash ing hold the TRIP switch for 15 to 20 seconds Release the TRIP switch and the oil trip value will reset to zero TIP If the engine oil is changed before the oil change indicator comes on i e be fore the periodic oil change interval has been reached the oil change tripmeter must be reset for the oil change indica tor to come on at the correct time V belt replacement tripmete...

Page 37: ...sumption Average MPG Instantaneous fuel consumption Consumption km L or Con sumption L 100 km or Con sumption MPG Average speed Average Warning message function Use the INFO switch to cycle be tween the displays in the following or der Air temp Battery TCS ON or TC SOFF Consumption Average km L Consumption Average L 100 km Consumption Average MPG Consumption km L Consumption L 100 km Consumption M...

Page 38: ...lay have a Yamaha deal er check the battery Traction control system display This display shows the current status of the traction control system See page 5 13 TCS ON the system is on TCSOFF the system is off TIP If only TCS is displayed there is a communication error within the vehi cle Have a Yamaha dealer check the vehicle as soon as possible Average fuel consumption display This function calcul...

Page 39: ...0 km or Consumption MPG Consumption km L The dis tance that can be traveled on 1 0 L of fuel under the current riding conditions is shown Consumption L 100 km The amount of fuel necessary to travel 100 km under the current riding conditions is shown Consumption MPG The dis tance that can be traveled on 1 0 US gal of fuel under the current riding conditions is shown TIP When traveling at speeds und...

Page 40: ...arts flashing If ICE is displayed be careful of icy roads OIL SERV Appears when the oil change indicator OIL starts flashing If OIL SERV is displayed change the engine oil and then reset the oil change indicator and oil change trip meter V BELT SERV Appears when the V belt replacement indicator V Belt starts flashing If V BELT SERV is displayed replace the V belt and then reset the V belt replacem...

Page 41: ...ing the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU78190 Hazard switch With the main switch in the ON or position use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicl...

Page 42: ...h ABS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake levers In this situa tion continue to apply the brakes and let the ABS work do not pump the brakes as this will reduce braking ef fectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long br...

Page 43: ...l system The traction control system helps maintain traction when accelerating on slippery surfaces such as unpaved or wet roads If sensors detect that the rear wheel is starting to slip uncon trolled spinning the traction control system assists by regulating engine power until traction is restored When traction control has engaged the indicator light will flash You may notice changes in engine re...

Page 44: ...trol system from controlling tire rotation accurately Resetting the traction control sys tem The traction control system will auto matically disable under certain condi tions such as when a sensor fault is detected or when only one wheel is al lowed to rotate for more than a few seconds Should this happen the indicator light will come on and possi bly the warning light too TIP When the vehicle is ...

Page 45: ...heck the vehicle as soon as possi ble 4 Have a Yamaha dealer check the vehicle and turn off the warning light EAU78502 Fuel tank cap To remove the fuel tank cap 1 Turn the main switch to to open the fuel tank cap lid 2 Turn the fuel tank cap counter clockwise until the release mark aligns with and then pull the cap off To install the fuel tank cap 1 Insert the fuel tank cap onto the tank opening a...

Page 46: ...ater heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or ...

Page 47: ...tend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU58301 Fuel tank overflow ho...

Page 48: ...nts This model is equipped with 3 storage compartments The front storage com partments and rear storage compart ment are located as shown TIP Storage compartment A must be opened using the smart key sys tem See page 4 9 The seat rear storage compart ment can be opened using the smart key system or the mechani cal key Some helmets cannot be stored in the rear storage compartment be cause of their s...

Page 49: ...d all stor age compartments before starting off NOTICE ECA24020 Make sure that the keyhole cover is installed when the mechanical key is not being used NOTICE ECA21150 Keep the following points in mind when using the storage compart ment Since the storage compartment accumulates heat when ex posed to the sun and or the en gine heat do not store anything susceptible to heat consum ables or flammabl...

Page 50: ...B Do not exceed the load limit of 5 0 kg 11 lb for the rear storage compartment Do not exceed the maximum load of 161 kg 355 lb for the ve hicle EAU78521 Windshield To suit the rider s preference the wind shield height can be changed to one of two positions To change the windshield height to the high position 1 Remove the bolt access covers by removing the quick fasteners 2 Remove the windshield b...

Page 51: ...15511 5 Place the bolt access covers and then install the quick fasteners To change the windshield height to the low position 1 Remove the bolt access covers by removing the quick fasteners 2 Remove the windshield by remov ing the bolts 3 Remove the bolts and then install the bolts in the desired position 1 Bolt 1 Bolt 1 1 1 1 1 Bolt Tightening torque Windshield bolt 8 N m 0 8 kgf m 5 9 lb ft 1 1 ...

Page 52: ...screws to the specified torque EWA15511 5 Place the bolt access covers and then install the quick fasteners EAU46833 Handlebar position The handlebar can be adjusted to one of two positions to suit the rider s pref erence Have a Yamaha dealer adjust the position of the handlebar 1 Bolt 1 Bolt 1 1 1 1 1 Bolt Tightening torque Windshield bolt 8 N m 0 8 kgf m 5 9 lb ft 1 1 1 Handlebar 1 UB5X10E0 book...

Page 53: ...reload Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the spring preload adjusting tool included in the kit to make this adjustment EAUN3360 Power outlet This model is equipped with a 12V DC power outlet NOTICE ECAN0140 Do not use the power outlet when the engine is off and do not exceed the specified electrical load other wise the fuse may...

Page 54: ...of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand c...

Page 55: ... regularly and have a Yamaha dealer repair it if it does not function properly EAUT1098 Ignition circuit cut off system Check the operation of the sidestand switch according to the following pro cedure UB5X10E0 book Page 25 Thursday May 27 2021 8 55 AM ...

Page 56: ...the brake levers The engine will start Put the sidestand down If the engine stalls The sidestand switch is OK Place vehicle on centerstand WARNING The vehicle must be placed on the centerstand during this inspection If a malfunction is found have the vehicle inspected before riding UB5X10E0 book Page 26 Thursday May 27 2021 8 55 AM ...

Page 57: ... Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 5 16 5 17 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 10 Final transmission oil Check vehicle for oil leakage 8 13 Coolant Check coolant level in res...

Page 58: ...ation is smooth Lubricate if necessary 8 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 8 20 8 22 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 8 26 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 8 26 Chassis fasteners Make sure that all nuts bol...

Page 59: ... 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU34323 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min NOTICE After 1000 km 600 mi of operation be sure to replace the engine oil final transmiss...

Page 60: ...as described above see page 5 1 for the corresponding warning and indicator light circuit check 2 Close the throttle 3 While applying the front or rear brake push the side of the stop run start switch Release it when the engine starts TIP If the engine does not start release the start switch after 5 seconds Before pressing the start switch again wait 10 seconds to allow battery voltage to re store...

Page 61: ...tle grip in di rection a To reduce the speed turn the throttle grip in direction b EAU60650 Braking WARNING EWA17790 Avoid braking hard or suddenly especially when leaning over to one side otherwise the vehicle may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching s...

Page 62: ...t the engine and operate the vehicle Please turn the smart key off when leaving the ve hicle See page 4 5 If the sidestand is lowered when the engine is running the engine will stop and the beeper will sound for approxi mately 1 minute To stop the beeper turn the vehicle power off or raise the sidestand TIP Before leaving the vehicle be sure to turn the main switch to OFF or Otherwise the battery ...

Page 63: ... performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers d...

Page 64: ...t are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 UB5X10E0 book Page 2 Thursday May 27 2021 8 55 AM ...

Page 65: ... or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace Every 12000 mi 19000 km 3 Valve clearance Check and adjust Every 12000 mi 19000 km 4 Fuel injection Check engine idle speed 5 Exhaust s...

Page 66: ...e Every 12000 mi 19000 km 3 Pre air filter element Clean Every 12000 mi 19000 km 4 Sub air filter ele ment Replace Every 12000 mi 19000 km 5 Air filter check hose Clean 6 V belt case air filter element Clean 7 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 8 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 9...

Page 67: ...is fitting and fas teners Correct if necessary 16 Front brake lever pivot shaft Apply silicone grease lightly 17 Rear brake lever pivot shaft Apply silicone grease lightly 18 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly 19 Sidestand switch Check operation and replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi...

Page 68: ...nge coolant Every 3 years 25 Final transmission oil Check vehicle for oil leakage Change Every 12000 mi 19000 km 26 V belt Replace When the V belt replacement indicator flashes 27 Front and rear brake switches Check operation 28 Control cables Lubricate 29 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing No ITEM ROUTINE INITIAL OD...

Page 69: ...ke fluid levels and replenish the reservoirs as needed Replace the internal components of the brake master cylinders and calipers and change the brake fluid every two years Replace the brake hoses every four years or sooner if cracked or damaged 30 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km o...

Page 70: ...s chapter Refer to this section each time the panel needs to be removed and installed EAU78530 Panel A To remove the panel Remove the screws and then pull the panel outward and slide it forward as shown To install the panel Place the panel in the original position and then install the screws 1 Panel A 1 1 Screw 1 Panel A 1 1 1 UB5X10E0 book Page 8 Thursday May 27 2021 8 55 AM ...

Page 71: ...ot attempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If the spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its ma...

Page 72: ...e and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes for the oil level to settle for an accurate reading and then check the oil level through the check window locat ed at the bottom right side of the crankcase TIP The engine oil should be between the minimum and maxi...

Page 73: ... and replace the oil filter element and O ring 7 Install the oil filter element cover by installing the bolts then tight ening them to the specified torque TIP Make sure that the O ring is properly seated 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 1 Engine oil filler cap 2 O ring 1 2 1 Engine oil drain bolt 2 Gasket 1 Bolt 2 Oil filter ...

Page 74: ...s passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the ideal balance of addi tives to make sure the final oil clears our...

Page 75: ...ission oil drain bolt and its gasket to drain the oil from the final transmission case 6 Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque 7 Refill with the specified amount of the recommended final transmis sion oil WARNING Make sure that no foreign material enters the final transmission case Make sure that no oil gets on the tire ...

Page 76: ...If the coolant is at or below the minimum level mark remove the left floorboard mat by pulling it up 4 Remove the coolant reservoir cov er 5 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE If coolant is not available...

Page 77: ...remove the radiator cap when the engine is hot EWA10382 EAU78574 Air filter and V belt case air fil ter elements The air filter element and the sub air fil ter element should be replaced and the pre air filter element and the V belt case air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Service the air filter elements more frequently ...

Page 78: ...ment and cleaning the pre air filter element 1 Place the vehicle on the center stand 2 Remove the rubber plugs 3 Remove the air filter case cover by removing the screws 4 Pull the air filter element and sub air filter element out 5 Insert a new sub air filter element into the air filter case cover 6 Insert a new air filter element into the air filter case NOTICE Make sure that the air filter eleme...

Page 79: ...mage and replace it if neces sary 9 Insert the pre air filter element into the air filter case cover 10 Install the air filter case cover by installing the screws TIP The long screw should be installed as shown 11 Install the rubber plugs Cleaning the V belt case air filter el ement 1 Place the vehicle on the center stand 2 Remove the air filter case cover See the previous section 3 Remove the V b...

Page 80: ...filter cover by removing the bolts 7 Remove the air filter element and then blow out the dirt with com pressed air from the clean side as shown 8 Check the V belt case air filter ele ment for damage and replace it if necessary 1 Screw 1 Bolt 1 1 1 1 Rear wheel sensor lead 2 Lead holder 1 V belt case air filter cover 2 Bolt 1 2 2 1 2 2 1 V belt case air filter element 1 Clean side 1 1 UB5X10E0 book...

Page 81: ...ll the V belt case cover by in stalling the screws 14 Install the air filter case cover by installing the screws EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it 1 Rear wheel sensor lead 2 White tape 3 Lead holder Tightening torque Bolt 10 N m 1 0 kgf m 7 4 lb ft...

Page 82: ...s Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjust...

Page 83: ...quipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10462 The front and rear tires should be of the...

Page 84: ...lanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU50861 Checking the front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hyd...

Page 85: ...dicator while applying the brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer re place the brake pads as a set EAU22584 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark TIP Make sure the reservoir is parallel to the ground when checking NOTICE ECA17641 Brake fluid may damage pa...

Page 86: ...ing Use only DOT 4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point ...

Page 87: ...es not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride I...

Page 88: ...tand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operato...

Page 89: ...1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoot...

Page 90: ...king the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU60691 Battery The battery is located behind panel A See page 8 8 This model is equipped with a VRLA Valve Regulated Lead Acid ...

Page 91: ...ies NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main s...

Page 92: ... electrical system and possibly a fire EWA15132 1 Fuse box 2 Main fuse 3 Spare main fuse 4 Starter relay cover 1 2 3 4 1 Signaling system fuse 2 2 Signaling system fuse 3 ABS control unit fuse 4 Main fuse 2 5 Radiator fan motor fuse 6 Backup fuse 7 Spare fuse 8 ABS motor fuse 9 ABS solenoid fuse 10 Turn signal light and hazard fuse 11 Terminal fuse 1 12 Answer back fuse 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 93: ...ail light If a light does not come on check the fuse and then have a Yamaha dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU43006 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 1 Headlight l...

Page 94: ...oth erwise the lens may break ECA11192 EAU78560 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the bolts and plate and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 1 Turn signal light bulb socket 1 Turn signal light bulb 1 1 1 License plate light unit 2 Bolt 3 License...

Page 95: ...ts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage EAU76551 Smart key system trouble...

Page 96: ...rt key system does not work after checking the above items have a Yamaha dealer check the smart key system TIP See Emergency mode on page 8 37 for information on starting the engine without the smart key UB5X10E0 book Page 34 Thursday May 27 2021 8 55 AM ...

Page 97: ...ve a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try sta...

Page 98: ...stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system f...

Page 99: ...or light will come on for three seconds to indicate the transition to emergency mode 3 After the smart key system indica tor light goes off input the identifi cation number as follows 4 Inputting the identification number is done by counting the number of flashes of the smart key system in dicator light For example if the identification number is 123456 Push and hold the knob The smart key system ...

Page 100: ... will flash quickly for 3 seconds In this case start over again from step 2 When there are no knob opera tions for 10 seconds during the identification number input pro cess When the smart key system indi cator light is allowed to flash nine or more times The identification number is not entered correctly 5 While the smart key system indi cator light is on push the knob once more to complete emerg...

Page 101: ...wfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not...

Page 102: ...e Use an old tooth brush or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner YAMACLEAN Glass Cl...

Page 103: ... sprays and wax sparingly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per...

Page 104: ...des are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7...

Page 105: ...t With oil filter removal 1 60 L 1 69 US qt 1 41 Imp qt Final transmission oil Type Motor oil SAE 10W 40 type SG or higher Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 18 L 0 19 US qt 0 16 Imp qt Radiator including all routes 1 10 L 1 16 US qt 0 97 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 90 Fuel tan...

Page 106: ...l system System voltage 12 V Battery Model GTZ8V Voltage capacity 12 V 7 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal position light 21 0 W 5 0 W Rear turn signal light 10 0 W Auxiliary light LED License plate light 5 0 W UB5X10E0 book Page 2 Thursday May 27 2021 8 55 AM ...

Page 107: ...CLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase E...

Page 108: ...hown EAU90250 Vehicle data recording This model s ECU stores certain vehi cle data to assist in the diagnosis of malfunctions and for research statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a s...

Page 109: ...ices related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner UB5X10E0 book Page 3 Thursday May 27 2021 8 55 AM...

Page 110: ...it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey ...

Page 111: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Ex...

Page 112: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km ...

Page 113: ...rmation 11 7 11 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UB5X10E0 book Page 7 Thursday May 27 2021 8 55 AM ...

Page 114: ...the machine be inspected and registered for warranty by an authorized Yamaha scooter dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and eac...

Page 115: ...Consumer information 11 9 11 UB5X10E0 book Page 9 Thursday May 27 2021 8 55 AM ...

Page 116: ...covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency t...

Page 117: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UB5X10E0 book Page 11 Thursday May 27 2021 8 55 AM ...

Page 118: ... 5 22 Handlebar switches 5 10 Hazard switch 5 11 High beam indicator light 5 1 Horn switch 5 11 I Identification numbers 11 1 Ignition circuit cut off system 5 25 Indicator lights and warning lights 5 1 K Key handling of smart and mechanical keys 4 3 L Labels location 1 1 License plate light bulb replacing 8 32 M Main switch 4 7 Maintenance and lubrication periodic 8 4 Maintenance emission control...

Page 119: ...hooting 8 33 Troubleshooting chart 8 35 Turn signal indicator lights 5 1 Turn signal light bulb replacing 8 31 Turn signal switch 5 11 V Valve clearance 8 20 V belt checking 8 25 Vehicle Emission Control Information label 11 2 Vehicle identification number 11 1 Vehicle lights 8 31 W Warranty extended 11 10 Warranty limited 11 8 Wheel bearings checking 8 28 Wheels 8 22 Windshield 5 20 Y Yamalube 8 ...

Page 120: ...UB5X10E0 book Page 3 Thursday May 27 2021 8 55 AM ...

Page 121: ...m right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service man...

Page 122: ...DIC183 PRINTED IN INDONESIA 2021 08 ...

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