STARTER CLUTCH AND GENERATOR (YP250R)
5-102
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear
→
Replace the
defective part(s).
3. Check:
• Starter clutch gear’s contact surfaces
Damage/pitting/wear
→
Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
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a. Install the starter clutch gear “1” onto the
starter clutch “2” and hold the starter clutch.
b. When turning the starter clutch gear clock-
wise “A”, the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise “B”, it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
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EAS24600
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch
• Starter clutch bolts “1”
TIP
• While holding the generator rotor “2” with the
sheave holder “3”, tighten the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
EAS24500
INSTALLING THE GENERATOR
1. Install:
• Starter clutch gear
• Woodruff key
• Generator rotor
• Washer
• Generator rotor nut
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Make sure that the blunt-edged corner of the
washer is facing outward.
2. Tighten:
• Generator rotor nut “1”
TIP
• While holding the generator rotor “2” with the
sheave holder “3”, tighten the generator rotor
nut.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
T
R
.
.
Starter clutch bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
LOCTITE®
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
T
R
.
.
Generator rotor nut
80 Nm (8.0 m·kgf, 58 ft·lbf)
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
Summary of Contents for XMAX 125
Page 1: ...SERVICE MANUAL 2010 37P F8197 E0 YP125R YP250R ...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19 ...
Page 30: ...COOLING SYSTEM DIAGRAMS YP250R 2 73 CABLE ROUTING YP250R 2 75 ...
Page 31: ......
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES YP125R 2 24 ...
Page 62: ...CABLE ROUTING YP125R 2 31 Front fork front view A 1 1 1 1 2 2 2 3 4 5 6 7 ...
Page 66: ...CABLE ROUTING YP125R 2 35 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 ...
Page 70: ...CABLE ROUTING YP125R 2 39 Engine left side view 2 1 3 4 A 3 ...
Page 72: ...CABLE ROUTING YP125R 2 41 Handlebar top view A 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Page 76: ...CABLE ROUTING YP125R 2 45 Tail brake light top view 2 1 3 4 B A 1 5 6 ...
Page 103: ...LUBRICATION POINTS AND LUBRICANT TYPES YP250R 2 72 ...
Page 108: ...CABLE ROUTING YP250R 2 77 Front fork front view 1 1 2 3 4 5 6 7 1 2 A 1 2 ...
Page 112: ...CABLE ROUTING YP250R 2 81 Engine right side view A 7 3 2 2 2 1 3 4 5 6 7 8 B ...
Page 116: ...CABLE ROUTING YP250R 2 85 Engine left side view 2 1 3 4 5 6 B A 3 7 ...
Page 118: ...CABLE ROUTING YP250R 2 87 Handlebar top view A 1 2 3 4 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 ...
Page 122: ...CABLE ROUTING YP250R 2 91 Tail brake light top view 2 1 3 4 B A 1 5 6 8 7 ...
Page 124: ...CABLE ROUTING YP250R 2 93 ...
Page 127: ......
Page 172: ...ELECTRICAL SYSTEM 3 45 ...
Page 175: ......
Page 240: ...REAR SHOCK ABSORBER ASSEMBLIES AND SWINGARM 4 65 ...
Page 245: ......
Page 305: ...CRANKSHAFT YP125R 5 60 a 1 ...
Page 366: ...CRANKSHAFT YP250R 5 121 ...
Page 394: ...THROTTLE BODY 7 11 ...
Page 397: ......
Page 411: ...CHARGING SYSTEM 8 14 ...
Page 423: ...SIGNALING SYSTEM 8 26 ...
Page 427: ...COOLING SYSTEM 8 30 ...
Page 453: ...FUEL INJECTION SYSTEM 8 56 ...
Page 457: ...FUEL PUMP SYSTEM 8 60 ...
Page 466: ...IMMOBILIZER SYSTEM 8 69 a Light on b Light off ...
Page 467: ...IMMOBILIZER SYSTEM 8 70 ...
Page 495: ......
Page 496: ...YAMAHA MOTOR ESPAÑA S A ...