PRE-OPERATION INSPECTION AND MAINTENANCE
3-6
EAM20134
PRE-OPERATION INSPECTION AND MAINTENANCE
Before riding for break-in operation, practice or a race, make sure the machine is in good operating con-
dition.
Before using this machine, check the following points.
EAM30209
GENERAL INSPECTION AND MAINTENANCE
TIP
Perform usual maintenance enough so that, in the race course, a confirmation of that and simple setting
adjustments may only be left, in order to get enough time to use effectively.
Item
Inspect
Page
Coolant
Check that coolant is filled up to the radiator cap. Check the
cooling system for leakage.
Fuel
Check that a fresh gasoline is filled in the fuel tank. Check
the fuel line for leakage.
Engine oil
Check that the oil level is correct. Check the crankcase and
oil line for leakage.
Gear shifter and clutch
Check that gears can be shifted correctly in order and that
the clutch operates smoothly.
Throttle grip/Housing
Check that the throttle grip operation and free play are cor-
rectly adjusted. Lubricate the throttle grip and housing, if
necessary.
Brakes
Check the play of front brake and effect of front and rear
brake.
Drive chain
Check drive chain slack and alignment. Check that the
drive chain is lubricated properly.
Wheels
Check for excessive wear and tire pressure. Check for
loose spokes and have no excessive play.
Steering
Check that the handlebar can be turned smoothly and have
no excessive play.
Front forks and rear
shock absorber
Check that they operate smoothly and there is no oil leak-
age.
Cables (wires)
Check that the clutch and throttle cables move smoothly.
Check that they are not caught when the handlebars are
turned or when the front forks travel up and down.
—
Exhaust pipe
Check that the exhaust pipe is tightly mounted and has no
cracks.
Rear wheel sprocket
Check that the rear wheel sprocket tightening bolt is not
loose.
Lubrication
Check for smooth operation. Lubricate if necessary.
Bolts and nuts
Check the chassis and engine for loose bolts and nuts.
Lead connectors
Check that the stator coil assembly, ECU and ignition coil
are connected tightly.
Settings
Is the machine set suitably for the condition of the racing
course and weather or by taking into account the results of
test runs before racing? Are inspection and maintenance
completely done?
Summary of Contents for WR450F 2021
Page 5: ...EAM20093 YAMAHA MOTOR CORPORATION U S A WR MOTORCYCLE LIMITED WARRANTY...
Page 8: ......
Page 10: ......
Page 41: ...MULTI FUNCTION DISPLAY 1 29...
Page 62: ...ELECTRICAL SPECIFICATIONS 2 9 Radiator fan motor fuse 5 0 A Spare fuse 15 0 A...
Page 71: ...TIGHTENING TORQUES 2 18...
Page 72: ...CABLE ROUTING DIAGRAM 2 19 EAM20152 CABLE ROUTING DIAGRAM Frame and engine left side view...
Page 74: ...CABLE ROUTING DIAGRAM 2 21 Frame and engine right side view...
Page 76: ...CABLE ROUTING DIAGRAM 2 23 Handlebar front view...
Page 78: ...CABLE ROUTING DIAGRAM 2 25 Frame and engine top view...
Page 80: ...CABLE ROUTING DIAGRAM 2 27 Frame and battery top view...
Page 82: ...CABLE ROUTING DIAGRAM 2 29 Rear brake right side view...
Page 84: ...CABLE ROUTING DIAGRAM 2 31 Front brake front view and right side view...
Page 86: ...CABLE ROUTING DIAGRAM 2 33 Taillight top view and right side view...
Page 88: ...CABLE ROUTING DIAGRAM 2 35...
Page 205: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 3 1 Connecting rod 2 Oil nozzle 3 Crankshaft...
Page 207: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 5 5 1 Oil filter element 2 Oil pump 3 Oil strainer...
Page 286: ...WATER PUMP 6 9...
Page 296: ...THROTTLE BODY 7 9...
Page 299: ......
Page 300: ...IGNITION SYSTEM 8 1 EAM20142 IGNITION SYSTEM EAM30277 CIRCUIT DIAGRAM...
Page 304: ...ELECTRIC STARTING SYSTEM 8 5 EAM20143 ELECTRIC STARTING SYSTEM EAM30279 CIRCUIT DIAGRAM...
Page 310: ...CHARGING SYSTEM 8 11 EAM20144 CHARGING SYSTEM EAM30282 CIRCUIT DIAGRAM...
Page 313: ...CHARGING SYSTEM 8 14...
Page 314: ...SIGNALING SYSTEM 8 15 EAM20154 SIGNALING SYSTEM EAM30348 CIRCUIT DIAGRAM...
Page 318: ...LIGHTING SYSTEM 8 19 EAM20153 LIGHTING SYSTEM EAM30346 CIRCUIT DIAGRAM...
Page 321: ...LIGHTING SYSTEM 8 22...
Page 322: ...COOLING SYSTEM 8 23 EAM20155 COOLING SYSTEM EAM30350 CIRCUIT DIAGRAM...
Page 325: ...COOLING SYSTEM 8 26...
Page 326: ...FUEL INJECTION SYSTEM 8 27 EAM20145 FUEL INJECTION SYSTEM EAM30284 CIRCUIT DIAGRAM...
Page 351: ...FUEL INJECTION SYSTEM 8 52...
Page 352: ...FUEL PUMP SYSTEM 8 53 EAM20146 FUEL PUMP SYSTEM EAM30287 CIRCUIT DIAGRAM...
Page 386: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 15...
Page 396: ...CHASSIS 10 9...
Page 398: ......
Page 400: ......