CLUTCH
5-4
ratic clutch operation.
EAM30113
CHECKING THE CLUTCH BOSS
1. Check:
•
Clutch boss splines
Damage/pitting/wear
Replace the clutch
boss.
TIP
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAM30114
CHECKING THE PRESSURE PLATE
1. Check:
•
Pressure plate
Crack/damage
Replace.
EAM30115
CHECKING THE PUSH LEVER SHAFT
1. Check:
•
Push lever shaft
Wear/damage
Replace.
EAM30484
CHECKING THE PUSH RODS
1. Check:
•
Push rod 1 “1”
•
Bearing/Washer “2”
•
Push rod 2 “3”
•
Ball “4”
Cracks/damage/wear
Replace.
2. Measure:
•
Push rod 2 bending limit
Out of specification
Replace.
EAM30117
CHECKING THE PRIMARY DRIVE GEAR
1. Check:
•
Primary drive gear
Damage/wear
Replace the primary drive
and primary driven gears as a set.
Excessive noise during operation
Replace
the primary drive and primary driven gears as
a set.
2. Check:
•
Primary-drive-gear-to-primary-driven-gear
free play
Free play exists
Replace the primary drive
and primary driven gears as a set.
EAM30118
CHECKING THE PRIMARY DRIVEN GEAR
1. Check:
•
Primary driven gear
Damage/wear
Replace the primary drive
and primary driven gears as a set.
Excessive noise during operation
Replace
the primary drive and primary driven gears as
a set.
EAM30121
INSTALLING THE CLUTCH
1. Install:
•
Dowel pin “1”
•
Gasket “2”
1
1
Push rod bending limit
0.30 mm (0.012 in)
1
1
1
2
2
4
3
5
4
New
Summary of Contents for WR250F 2023
Page 8: ......
Page 15: ...LOCATION OF IMPORTANT LABELS 1 5...
Page 16: ...LOCATION OF IMPORTANT LABELS 1 6 AUS NZL ZAF EUR...
Page 56: ...TIGHTENING TORQUES 2 15...
Page 90: ...ELECTRICAL SYSTEM 3 32...
Page 138: ...FUEL TANK 6 3...
Page 146: ...ELECTRICAL COMPONENTS 7 7...
Page 160: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 8 13...
Page 170: ...CHASSIS 9 9...
Page 172: ...PRINTED IN JAPAN E...
