Yamaha WOLVERINE X4 2021 Owner'S Manual Download Page 157

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9-45

Rear

EBU32590

Rear knuckle upper and lower pivot lu-
brication (left and right)

Lubricate the knuckle upper and lower pivots
with a grease gun.

EBU32600

Steering shaft lubrication

Lubricate the pivot points.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

UBAR11E0.book Page 45 Monday, July 27, 2020 4:42 PM

Summary of Contents for WOLVERINE X4 2021

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefull...

Page 4: ...safety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous si...

Page 5: ...fore choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level an...

Page 6: ...witch 5 14 Winch switch YXF85WPZM 5 15 On Command drive knob 2WD 4WD DIFF LOCK 5 15 Accelerator pedal 5 16 Brake pedal 5 17 Parking brake lever 5 17 Drive select lever 5 18 Fuel tank cap 5 18 Doors 5...

Page 7: ...7 Instruments lights and switches 6 7 Control cables 6 7 Tires 6 7 OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Drive select lever operation and reverse driving 7 3 On Command drive knob...

Page 8: ...Parking brake lever free play adjustment 9 42 Brake light switch adjustment 9 42 Cable inspection and lubrication 9 43 Pedal lubrication 9 44 Checking the stabilizer bushes 9 44 Rear knuckle upper an...

Page 9: ...ion label 12 1 Emission Regulation California 12 1 NOISE REGULATION 12 2 MAINTENANCE RECORD 12 3 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SIDE LIMITED WARRANTY 12 4 YAMAHA EXTENDED...

Page 10: ...HICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificat...

Page 11: ...bel EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model...

Page 12: ...1 3 1 1 Key identification number 1 UBAR11E0 book Page 3 Monday July 27 2020 4 42 PM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 11 9 8 10 4 4 4 5 4 2 2 3 2 2 12 6 7 UBAR11E0 book Page 1 Monday July 27 2020 4 42 PM...

Page 14: ...2 2 2 14 13 13 15 UBAR11E0 book Page 2 Monday July 27 2020 4 42 PM...

Page 15: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 16: ...ds increase the risk of a rollover Do not tow or pull objects from any point other than the trailer hitch bracket or winch if installed Read Owner s Manual before loading towing or pulling objects Imp...

Page 17: ...U S A BAR F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requirements for rollover protection structures m 850Kg for ISO3471 4 5 6 YXF85WPZM 7 YXF85WPZM...

Page 18: ...weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs 200 kg 1080 lbs 490 kg Recommend...

Page 19: ...y completely inside the vehicle Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll reduce your risk to injury Keep a firm grip on the handhold and brace yourself Do not put...

Page 20: ...re or explosion hazard To avoid injury or death never store fuel or flammable liquids in this storage compartment Storage should not exceed 13 5 lbs 6 4 kg BAR F151F 00 14 15 BAR F1568 00 UBAR11E0 boo...

Page 21: ...rs Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle...

Page 22: ...against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly...

Page 23: ...label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loo...

Page 24: ...llover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at...

Page 25: ...avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injur...

Page 26: ...tially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through open ings such as windows and doors Genuine Yamaha Accessor...

Page 27: ...any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are respon sible for injuries related to changes in the vehicle Aftermar...

Page 28: ...2 10 4 5 6 4 5 6 8 7 3 1 9 1 Winch YXF85WPZM 2 Front shock absorber assembly 3 Fuses 4 Door 5 Shoulder bolster 6 Seat belt 7 Cargo area 8 Spark arrester 9 Engine oil tank 10 Brake fluid reservoir UBA...

Page 29: ...w 7 2 2 1 4 3 5 8 9 6 1 Brake tail light 2 Seat belt 3 Transmission oil dipstick 4 Battery 5 Air filters 6 Headlight 7 Coolant reservoir 8 Fuel tank cap 9 Oil filter cartridge UBAR11E0 book Page 2 Mon...

Page 30: ...h switch YXF85WPZM 5 Multi function meter unit 6 Front passenger handhold 7 Glove compartment 8 Auxiliary DC jack 9 Storage compartment 10 Drive select lever 11 Parking brake lever 12 Accelerator peda...

Page 31: ...he vehicle you have purchased may differ slightly from those shown in the figures of this man ual 1 2 1 Rear passenger handhold 2 Auxiliary DC jack YXF85WPZM UBAR11E0 book Page 4 Monday July 27 2020 4...

Page 32: ...lights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is...

Page 33: ...n the drive select lever is in the R position EBU31310 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low ran...

Page 34: ...urn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 15 and 7 6 for more informa tion on selecting the drive mode Due to the synchron...

Page 35: ...engine and allow it to cool See page 9 58 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and...

Page 36: ...ht remains on have a Yamaha dealer check the vehicle EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engine is st...

Page 37: ...en the key is turned to on to remind the occupants to fasten their seat belt The reminder light stays on until the driver seat belt is properly latched If the reminder light does not come on when the...

Page 38: ...PH and km h turn the key to off then while holding the SELECT button pushed turn the key to on Odometer and tripmeters The odometer shows the total distance trav eled by the vehicle The tripmeters sho...

Page 39: ...he tripmeters will reset and continue counting after 9999 9 is reached Clock hour meter voltage display and coolant temperature display The clock displays time in 12 hour format The hour meter shows t...

Page 40: ...he min ute digits will start flashing 5 Push the RESET button to set the min utes 6 Push the SELECT button and then re lease it to start the clock Voltage display This display shows the battery voltag...

Page 41: ...nues to rise the message Hi will flash TIP The coolant temperature display can be set to C or F To switch the temperature units turn the key to off then while holding the RESET button pushed turn the...

Page 42: ...US gal 2 09 Imp gal of fuel re mains Refuel as soon as possible TIP If the electrical circuit for the fuel gauge is not working correctly all display segments will flash repeatedly Have a Yamaha deal...

Page 43: ...s electrical circuits If a problem is detected in any of those cir cuits the engine trouble warning light will come on or flash and the display will indicate an error code If the display indicates an...

Page 44: ...he position the vehicle s top speed is limited to approximately 40 km h 25 mph WARNING This system works via the electronic throt tle valve and cannot slow the vehicle Use the brakes to slow the vehic...

Page 45: ...ck to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Before using the system key stop the en gine Remove the system key immediately after use otherwise the s...

Page 46: ...EBU39431 Winch switch YXF85WPZM This switch is used when operating the winch page 5 36 Read this manual and the Winch Owner s Manual completely before operating the winch switch EBU39121 On Command d...

Page 47: ...plied to the front and rear wheels with the differ ential gear locked Unlike standard four wheel drive all wheels turn at the same speed regardless of traction TIP Maximum vehicle speed is limited to...

Page 48: ...automatically reduced TIP When the brake pedal is pressed and then the accelerator pedal is pressed the brake over ride system will not engage EBU35642 Parking brake lever Setting the parking brake le...

Page 49: ...brake engaged a buzzer will sound EBU31441 Drive select lever The drive select lever is used to shift the transmission into the low high neutral and reverse positions See page 7 3 EBU31451 Fuel tank...

Page 50: ...e door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT Front door Rear door EBU37600 Passenger seat cushion To remove the passenger seat cushion lift the fro...

Page 51: ...he passenger could fall EWB04240 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while oper...

Page 52: ...ile operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjus...

Page 53: ...ng in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will b...

Page 54: ...artments are located as shown When storing any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let...

Page 55: ...nts may spill and the glass contain ers may be thrown about and break and possibly injure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plasti...

Page 56: ...BU37592 Cargo bed The rear passenger seats fold up and slide forward WARNING EWB03250 Never carry passengers in the cargo bed 1 Cup holder 1 Cup holder 1 1 1 1 Cargo bed 2 Folded rear seat 1 2 UBAR11E...

Page 57: ...loads See page 7 8 for precaution information Moving a rear seat forward 1 Pull the rear of the seat cushion to lift it up 2 While pulling the seat lock lever slide the seat forward completely until...

Page 58: ...ompartment cover and place the buck les in the compartment 4 Install the seat belt buckle storage com partment cover 1 Seat lock lever 1 1 Seat belt buckle storage compartment cover 1 Buckle 1 1 1 UBA...

Page 59: ...lever slide the seat rearward completely until it locks in place 4 Place the seat cushion in its original posi tion Opening and closing the tailgate NOTICE ECB02100 The tailgate is not designed to ho...

Page 60: ...tability which could lead to an accident Adjust the spring preload as follows Turn the spring preload adjusting ring in di rection a to increase the spring preload and thereby harden the suspension an...

Page 61: ...eform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assemb...

Page 62: ...n adjusting mechanism be yond the minimum and maximum settings TIP When turning a damping force adjuster in direction a the 0 click position and the 1 click position may be the same Although a damping...

Page 63: ...te turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 4 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to th...

Page 64: ...ce Fast compression damping force To increase the fast compression damping force and thereby harden the compression damping turn the fast compression damping force adjusting bolt in direction a To de...

Page 65: ...mpression damp ing force adjusting screw in direction a To decrease the slow compression damping force and thereby soften the compression damping turn the adjusting screw in direction b 1 Fast compres...

Page 66: ...pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shoc...

Page 67: ...not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber a...

Page 68: ...rope NOTICE ECBM0051 Prolonged winching can overheat the winch motor and can drain the vehicle s battery even when the engine is idling Al low the winch motor to cool and the bat tery to recharge betw...

Page 69: ...ment YXF85WPZM This vehicle is equipped with two 12 V DC jacks one at the left side of the glove com partment and one in front of the rear left pas senger seat 1 Auxiliary DC jack cap 2 Front auxiliar...

Page 70: ...11 The combined load of the accessories connected to the front and rear auxiliary DC jacks must never exceed the stated maximum capacity Exceeding the max imum capacity may overload the circuit and ca...

Page 71: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha deale...

Page 72: ...dhold Check for stability and proper fastening 6 7 8 9 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for pro...

Page 73: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspe...

Page 74: ...ately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swall...

Page 75: ...uch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may resul...

Page 76: ...tor pedal is not in correct work ing order have the vehicle inspected before starting off EBU31800 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must...

Page 77: ...operation EBU31832 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before starting off Take the ve hicle to a Yamaha dealer or refer to the Ser vice Manual for corr...

Page 78: ...ire pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tir...

Page 79: ...psi Front Minimum 76 0 kPa 0 760 kgf cm 11 0 psi Rear Minimum 90 0 kPa 0 900 kgf cm 13 0 psi VEHICLE LOAD of 200 0 490 0 kg 441 1080 lb FRONT Recommended 97 0 kPa 0 970 kgf cm 14 0 psi REAR Recommende...

Page 80: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Page 81: ...e started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning th...

Page 82: ...ccur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift...

Page 83: ...your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift guide When in reverse the reverse ind...

Page 84: ...behind the vehicle for people or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing UBAR11E0 book Page 5 Monday July 27...

Page 85: ...selected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels...

Page 86: ...k and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and th...

Page 87: ...ler hitch drawbar designed for use with a 2 5 cm receiver See page 5 37 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight i...

Page 88: ...ng heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident...

Page 89: ...for that product and only attach to the hitch or hitch bracket of the WolverineX4 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the WolverineX4 A...

Page 90: ...KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The WolverineX4 has higher ground clearance and other featu...

Page 91: ...t be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is no...

Page 92: ...Do not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety...

Page 93: ...pants in the event of an accident If these features are not used prop erly they can cause injury Protective structure The vehicle cage frame provides a protective structure that helps limit intrusions...

Page 94: ...ngers The driver must be sure that the passengers are belted before driving Be sure that each occupant s seat belt latch plate is inserted into the appropriate buckle Be sure the seat belt is not twis...

Page 95: ...d and any necessary replacements made as soon as possible Front seat belts Rear seat belts To wear the seat belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap...

Page 96: ...e lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not caught on the shoulder bolster or other object 5 Position the...

Page 97: ...doors are designed to reduce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of object...

Page 98: ...d balance Holding onto the handhold helps to reduce the likelihood that the pas sengers put a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passengers are holdi...

Page 99: ...uit the pas sengers preference Adjust the front passenger handhold position as follows 1 Remove the locking pins 2 Slide the handhold to the desired position and align the holes in the handhold bar wi...

Page 100: ...he seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by object...

Page 101: ...r palms on the out side of the steering wheel Similar to other off road vehicles if the WolverineX4 hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back and...

Page 102: ...ngers should wear the following to reduce risk of injury in an acci dent CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Glov...

Page 103: ...or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha WolverineX4 us ers You s...

Page 104: ...the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard ac...

Page 105: ...d smoothly The centrifugal clutch will engage and the vehicle will begin to accelerate Avoid higher speeds and sudden or hard ac celeration until you are thoroughly familiar with the operation of your...

Page 106: ...us to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the...

Page 107: ...mps or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha WolverineX4 has higher ground clea...

Page 108: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momen...

Page 109: ...f the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehic...

Page 110: ...or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction d...

Page 111: ...peration and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near...

Page 112: ...stion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UBAR11E0 book Page 23 M...

Page 113: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifi...

Page 114: ...luded in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are suffici...

Page 115: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UBAR11E0 book Page 3 Monday July 27 2020 4 42 PM...

Page 116: ...ol system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or d...

Page 117: ...s if necessary 7 Evaporative emis sion control sys tem Check control system for damage Replace if necessary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 1...

Page 118: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Page 119: ...ke pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear crack...

Page 120: ...djust if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 21 Engine mounts Ch...

Page 121: ...eplace the internal components of the brake master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 23 Fittings and fas teners Check...

Page 122: ...2340 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UBAR11E0 book Page 10 Monday July 27 2...

Page 123: ...oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use o...

Page 124: ...ine off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately 10 minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe t...

Page 125: ...on and then install the quick fastener screws To change the engine oil 1 Park the vehicle on a level surface 2 Remove the rear cup holder panel 3 Start the engine warm it up for several minutes and th...

Page 126: ...he engine oil from the oil tank Use a trough or a similar object as shown to prevent oil from spilling on the frame 1 Engine oil tank filler cap 2 Cylinder head cap 1 2 1 Engine oil tank drain bolt 2...

Page 127: ...ighten the bolts to the specified torques 10 Add 2 50 L 2 64 US qt 2 2 Imp qt of the recommended engine oil to the oil tank 11 Check the O rings for damage and re place them if necessary 1 Engine oil...

Page 128: ...p 16 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 17 Turn the engine off wait a...

Page 129: ...ogether with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 5 Apply a light coat of clean en...

Page 130: ...engine oil level and the vehicle for oil leakage Install the rear cup holder panel TIP Refer to steps 10 17 of the To change the engine oil section for the oil filling procedure 8 Install the right r...

Page 131: ...se oil s qualities and blend in the ideal bal ance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own disti...

Page 132: ...nsmission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove the passenger seat cushion 3 Pull the tab to lift up...

Page 133: ...um and maximum level marks 6 If the oil level is at or below the minimum level mark add oil TIP Add a sufficient amount to raise to the maxi mum level mark but do not overfill 7 Install the dipstick 8...

Page 134: ...ately when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torqu...

Page 135: ...ng the final gear oil make sure that no foreign material en ters the final gear case If necessary clean the final gear oil filler bolt and surrounding area Checking the final gear oil level 1 Park the...

Page 136: ...Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drai...

Page 137: ...the differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters...

Page 138: ...d its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect t...

Page 139: ...check for the cause EBU32993 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differentia...

Page 140: ...o not use hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at...

Page 141: ...by a Yamaha dealer EBU35121 Checking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will ca...

Page 142: ...maha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be...

Page 143: ...r seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU37531 Air filter...

Page 144: ...securely to avoid the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causi...

Page 145: ...Using gasoline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not t...

Page 146: ...ther quality foam air filter oil Do not use a spray type product The foam air filter element should be wet but not dripping 11 Pull the foam air filter element over its frame and then install the lock...

Page 147: ...heck hose at the bottom of the air filter case and at the bottom of the air intake duct If dust or water collects in a check hose the air filter elements may be soiled Clean the check hose and air fil...

Page 148: ...have a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU37511 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause burns To avoid burns or fires mak...

Page 149: ...pos its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes TIP Make sure th...

Page 150: ...dge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU32480 Check...

Page 151: ...ave a Yamaha dealer check the brake pads for wear and damage and if necessary re place them as a set EBU32501 Checking the brake fluid level Before starting off check that the brake fluid is above the...

Page 152: ...n Be careful that water does not enter the brake fluid reservoir when refilling Wa ter will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid...

Page 153: ...ce chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could in dicate air in the brake sy...

Page 154: ...of the parking brake lever If the parking brake lever free play is out of specification have a Yamaha dealer ad just it EBU37480 Brake light switch adjustment The brake light switch which is activate...

Page 155: ...rake light come on later EBU32561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and...

Page 156: ...re smooth operation EBU32583 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer...

Page 157: ...right Lubricate the knuckle upper and lower pivots with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubrican...

Page 158: ...ys use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha WolverineX4 were designed to match the per formance capabilities and to provide the best...

Page 159: ...ll the wheel and the nuts 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on yo...

Page 160: ...or severely burned by the sulfuric acid in battery electrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow...

Page 161: ...r s instructions or have a Yamaha dealer charge it for you Keep in mind that the battery tends to dis charge more quickly if the vehicle is equipped with optional electrical accesso ries NOTICE ECB009...

Page 162: ...Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing t...

Page 163: ...not reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 9 10 3 Using a charged 12 volt battery connect the positive lead of the...

Page 164: ...and the battery in the vehicle 7 Install the hood EBU32665 Fuse replacement The fuses are located under the hood If an electrical problem is suspected check the fuses and replace if necessary General...

Page 165: ...use of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Auxiliary DC jack fu...

Page 166: ...n check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to hi...

Page 167: ...ke tail light This model is equipped with an LED brake tail light there are no replaceable bulbs If the brake tail light does not come on check for a loose connection check the fuses and then have a Y...

Page 168: ...ires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on you...

Page 169: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 170: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check t...

Page 171: ...akes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause...

Page 172: ...er or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour o...

Page 173: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Con...

Page 174: ...38 cm 15 in Weight Curb weight 797 0 kg 1757 lb YXF85WPAM 810 0 kg 1786 lb YXF85WPZM Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number...

Page 175: ...US qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator including all routes 3 70 L 3 91 US qt 3 26 Imp qt Air filter Air filter elemen...

Page 176: ...ufacturer model GBC DIRT COMMANDER Rear tire Size 27x11R12 NHS Manufacturer model GBC DIRT COMMANDER Loading Maximum load 490 0 kg 1080 lb Total weight of all occupants cargo accessories and tongue Ti...

Page 177: ...0 970 kgf cm 14 0 psi Rear 152 0 kPa 1 520 kgf cm 22 0 psi Minimum Front 90 0 kPa 0 900 kgf cm 13 0 psi Rear 145 0 kPa 1 450 kgf cm 21 0 psi Front wheel Rim size 12 x 6 0 AT Rear wheel Rim size 12 x...

Page 178: ...dicator light LED Coolant temperature warning light LED Engine trouble warning light LED Parking brake indicator light LED High range indicator light LED Low range indicator light LED Differential gea...

Page 179: ...11 Auxiliary DC jack fuse 10 0 A Backup fuse 7 5 A Four wheel drive motor fuse 7 5 A Radiator fan motor fuse 30 0 A ETV fuse 10 0 A Accessory fuse 20 0 A UBAR11E0 book Page 6 Monday July 27 2020 4 42...

Page 180: ...s related to ex haust emissions as required by federal law state law and Environment Canada EBU38940 Emission Regulation California An add on or modified part must be compli ant with applicable ARB ev...

Page 181: ...pose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inop...

Page 182: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3...

Page 183: ...inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of ea...

Page 184: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing...

Page 185: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives y...

Page 186: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient cont...

Page 187: ...light 5 4 Cup holders 5 24 D Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 25 Differential gear Pre operation check 6 6 Doors 5 19 Driver seat position 5 20...

Page 188: ...it 9 2 P Parking 7 8 Parking brake indicator light 5 2 Parking brake lever 5 17 Parking brake lever free play adjusting 9 42 Parking brake pads checking 9 39 Passenger handhold Pre operation check 6 7...

Page 189: ...charts 9 57 V Valve clearance 9 38 V belt case drain plug 9 36 Vehicle Emission Control Information label 12 1 Vehicle identification number 1 1 W Warranty extended 12 6 Warranty limited 12 4 Wheel i...

Page 190: ...UBAR11E0 book Page 4 Monday July 27 2020 4 42 PM...

Page 191: ...m right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engin...

Page 192: ...DIC183 PRINTED IN USA 2020 08 0 6 1 CR E...

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Yamaha WOLVERINE X4 2021, Owner'S Manual

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