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Yamaha VX200D, Owner'S Manual

The Yamaha VX200D Owner's Manual is your comprehensive guide to understanding and operating this cutting-edge product. With easy-to-follow instructions and helpful diagrams, this manual ensures smooth usage. Download your free copy of the manual from manualshive.com today and unlock the full potential of your Yamaha VX200D.

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Table of contents

 

General information .......................... 1

 

Identification numbers record ........... 1

 

Outboard motor serial number .......... 1
Key number....................................... 1

 

Emission control information ............ 1

 

North American models..................... 1

 

Safety information ............................ 2
Important labels................................ 3

 

Warning labels .................................. 3
Caution labels ................................... 4

 

Basic boating rules 

(Rules of the road)  ........................ 4

 

Steering and sailing rules and sound 

signals............................................. 4

Rules when encountering vessels .... 5
Other special situations..................... 6

 

Fueling instructions .......................... 8

 

Gasoline ............................................ 9
Engine oil .......................................... 9

 

Battery requirement.......................... 9

 

Battery specifications ...................... 10

 

Propeller selection.......................... 10
Start-in-gear protection .................. 10

 

Basic components .......................... 11

 

Main components ........................... 11

 

Remote control................................ 11
Remote control lever ....................... 12
Neutral interlock trigger ................... 12
Neutral throttle lever........................ 12
Throttle friction adjuster................... 13
Engine stop lanyard switch ............. 13
Main switch ..................................... 14
Power trim and tilt switch on 

remote control or tiller handle ....... 14

Power trim and tilt switch on 

bottom engine cowling .................. 14

Trim tab with anode ........................ 15
Tilt support lever for power trim 

and tilt or hydro tilt model.............. 15

Top cowling release lever ............... 16
Flushing device ............................... 16
Tachometer ..................................... 17
Digital tachometer ........................... 17
Oil level indicators 

(three indicators 2)........................ 17

Oil level indicator (digital type) ........ 18
Overheat warning indicator 

(digital type) .................................. 18

Speedometer (digital type) .............. 18
Trim meter ....................................... 19
Trim meter (digital type) .................. 19
Hour meter (digital type).................. 19
Trip meter ........................................ 20
Clock ............................................... 20
Fuel gauge ...................................... 20
Fuel warning indicator ..................... 21
Low battery voltage warning 

indicator ........................................ 21

 

Warning system ............................  21

 

Overheat warning ............................ 21
Oil level warning and oil filter 

clogging warning ........................... 22

 

Operation ......................................... 24

 

Installation...................................... 24

 

Mounting the outboard motor .......... 24

 

Breaking in engine ........................  25

 

Procedure for oil injection models ... 25
Gasoline and engine oil mixing 

chart (50:1).................................... 26

 

Preoperation checks .....................  26

 

Fuel ................................................. 26
Oil .................................................... 26
Controls ........................................... 26
Engine ............................................. 26
Operation after a long period of 

storage .......................................... 26

 

Filling fuel and engine oil ..............  27

 

Filling fuel for models without a 

fuel joint......................................... 27

Ring Free Fuel Additive................... 27
Filling oil for oil injection models 2... 27
Oil level indicator operation ............. 29

 

Operating engine ........................... 30

 

Feeding fuel .................................... 30
Starting engine ................................ 30

 

Warming up engine........................ 31

 

Electric start and prime start 

models .......................................... 31

 

Shifting ........................................... 32

 

Forward (tiller handle and remote 

✩✩✬✤✫✲✣ ✤   

Summary of Contents for VX200D

Page 1: ...VX200D OWNER S MANUAL 66K 28199 18 U S A Edition LIT 18626 05 93 ...

Page 2: ...EMU25060 ZMU01690 Read this owner s manual carefully before operating your outboard motor ...

Page 3: ...board motor CAUTION ECM00700 A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor NOTE A NOTE provides key information to make procedures easier or clearer Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current prod uct information available at the time of print ing there may be minor dis...

Page 4: ...lt or hydro tilt model 15 Top cowling release lever 16 Flushing device 16 Tachometer 17 Digital tachometer 17 Oil level indicators three indicators 2 17 Oil level indicator digital type 18 Overheat warning indicator digital type 18 Speedometer digital type 18 Trim meter 19 Trim meter digital type 19 Hour meter digital type 19 Trip meter 20 Clock 20 Fuel gauge 20 Fuel warning indicator 21 Low batte...

Page 5: ...filter 49 Inspecting idling speed 50 Checking water in engine oil tank 50 Checking wiring and connectors 51 Exhaust leakage 51 Water leakage 51 Checking power trim and tilt system 51 Checking propeller 52 Removing the propeller 53 Installing the propeller 53 Changing gear oil 54 Inspecting and replacing anode s 55 Checking battery for electric start models 55 Connecting the Battery 56 Disconnectin...

Page 6: ... If a main key switch is equipped with the mo tor the key identification number is stamped on your key as shown in the illustration Record this number in the space provided for reference in case you need a new key EMU25220 Emission control information EMU25230 North American models This engine conforms to U S Environmental Protection Agency EPA regulations for ma rine SI engines See the label affi...

Page 7: ... could make the motor unfit or unsafe to use Never operate after drinking alcohol or tak ing drugs About 50 of all boating fatali ties involve intoxication Have an approved personal flotation de vice PFD on board for every occupant It is a good idea to wear a PFD whenever boating At a minimum children and non swimmers should always wear PFDs and everyone should wear PFDs when there are potentially...

Page 8: ...ys operate at safe speeds and keep a careful watch for obstacles and other traffic Always watch carefully for swimmers dur ing the engine operation Stay away from swimming areas When a swimmer is in the water near you shift into neutral and shut off the engine Be informed about boating safety Additional publications and information can be obtained from many organizations including the fol lowing U...

Page 9: ...al agen cies You should be aware of these rules and follow them whenever you encounter another vessel on the water Several sets of rules prevail according to geographic location but are all basically the same as the International Rules of the Road The rules presented here in your Owner s Manual are condensed and have been pro vided for your convenience only Consult your local U S Coast Guard Auxil...

Page 10: ... collision unless the Steering Rules are followed Meeting you are approaching another ves sel head on Crossing you are traveling across the oth er vessel s path Overtaking you are passing or being passed by another vessel In the following illustration your boat is in the center You should give the right of way to any vessels shown in white area you are the Give Way vessel Any vessels in the shad e...

Page 11: ...ishing ves sels under the International Rules Vessels with trolling lines are not considered fishing vessels Fishing vessels have the right of way regardless of position Fishing vessels cannot however impede the passage of other vessels in narrow channels Sailing vessel right of way Sailing vessels should normally be given the right of way The exceptions to this are 1 When the sailing vessel is ov...

Page 12: ...ctive shapes and colors to show regulato ry or advisory information These markers are white with black letters and orange boarders They signify speed zones restrict ed areas danger areas and general infor mation Remember markings may vary by geo graphic location Always consult local boat ing authorities before driving your boat in unfamiliar waters ...

Page 13: ... FLAMMABLE AND EXPLOSIVE Do not smoke when refueling and keep away from sparks flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area Refuel portable fuel tanks off the boat Take care not to spill gasoline If gaso line spills wipe it up immediately with ZMU01708 ...

Page 14: ...minimum octane ratings Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems EMU25660 Engine oil Use Yamalube 2 M outboard oil If Ya malube 2 M is not available use only anoth er outboard motor manufacturer s factory brand oil with TC W3 rating CAUTION ECM01290 Serious engine damage can result from the use of lower quality oi...

Page 15: ...er oper ating load Yamaha dealers stock a range of propellers and can advise you and install a propeller on your outboard that is best suited to your ap plication NOTE Select a propeller which will allow the engine to reach the middle or upper half of the oper ating range at full throttle with the maximum boat load If operating conditions such as light boat loads then allow the engine r min to ris...

Page 16: ...control box TRIP TIME BATT Km h knot mph km mile SPEED YAMAHA set mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 16 ZMU04285 1 Power trim and tilt switch 2 Flushing device 3 Tilt support lever 4 Anti cavitation plate 5 Trim tab anode 6 Propeller 7 Cooling water inlet 8 Anode 9 Clamp bracket 10 Top cowling release lever 11 Top cowling 12 Cooling water pilot hole 13 Remote control box side mount typ...

Page 17: ...eutral throttle lever To open the throttle without shifting into ei ther forward or reverse put the remote con trol lever in the neutral position and lift the neutral throttle lever NOTE The neutral throttle lever will operate only when the remote control lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position 1 Power trim and tilt s...

Page 18: ... engine to run The lanyard should be attached to a secure place on the operator s clothing or arm or leg Should the operator fall overboard or leave the helm the lanyard will pull out the lock plate stopping ignition to the engine This will prevent the boat from running away un der power WARNING EWM00120 Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg wh...

Page 19: ...the switch up trims the outboard motor up then tilts it up Pressing the switch down tilts the outboard mo tor down and trims it down When the switch is released the outboard motor will stop in its current position NOTE For instructions on using the power trim and tilt switch see pages 33 and 35 EMU26151 Power trim and tilt switch on bottom engine cowling The power trim and tilt switch is located o...

Page 20: ...b has been installed or re placed to be sure steering is correct Be sure you have tightened the bolt after ad justing the trim tab If the boat tends to veer the left port side turn the trim tab rear end to the port side A in the figure If the boat tends to veer the right starboard side turn the trim tab end to the starboard side B in the figure CAUTION ECM00840 The trim tab also serves as an anode...

Page 21: ...AUTION ECM00070 Make sure the cowling lock connection cable is operating correctly before rein stalling the top cowling When the release lever is operated both the front and rear cowling hooks should be released at the same time If not adjust the rear clamp cable adjust ers Make sure the cable operates smoothly and is free of corrosion Check that the cable is properly se cured in the holder When r...

Page 22: ...te when the en gine is equipped with the appropriate func tions EMU26540 Oil level indicators three indicators 2 The indicators on the gauge show the status of the oil level For details on how to read the indicators see page 29 CAUTION ECM00030 Do not operate the engine without oil Se rious engine damage will occur 1 Flushing device 1 Tachometer 2 Oil level indicator 1 ZMU04139 ZMU04577 1 2 1 Tach...

Page 23: ...will start to blink For fur ther information on reading the indicator see page 21 CAUTION ECM00050 Do not continue to run the engine if the overheat warning indicator is on Serious engine damage will occur EMU26600 Speedometer digital type This gauge shows the boat speed NOTE After the main switch is first turned on all segments of the display come on as a test After a few seconds the gauge will c...

Page 24: ... trim and tilt switch EMU26620 Trim meter digital type This meter shows the trim angle of your out board motor NOTE Memorize the trim angles that work best for your boat under different conditions Adjust the trim angle to the desired using the power trim and tilt switch If the trim angle of your motor exceeds the trim operating range the top segment on the trim meter display will blink EMU26650 Ho...

Page 25: ...ce is kept in memory by bat tery power The stored data will be lost if the battery is disconnected EMU26700 Clock Press the mode button repeatedly until the indicator on the face of the gauge points to time To set the clock be sure the gauge is in the time mode Press the set button the hour display will begin blinking Press the mode button until the desired hour is displayed Press the set button a...

Page 26: ...battery voltage warning indicator If battery voltage drops the display will auto matically turn on and begin to blink CAUTION ECM00870 Get back to the port soon if a warning de vice has activated For charging the bat tery consult your Yamaha dealer EMU26801 Warning system CAUTION ECM00090 Do not continue to operate the engine if a warning device has activated Consult your Yamaha dealer if the prob...

Page 27: ...ed stop the engine and check the cooling water inlet for clogging EMU26843 Oil level warning and oil filter clogging warning Oil injection models This engine has an oil level warning system If the oil level falls below the lower limit the warning system will activate Activation of warning device Engine speed will automatically decrease to about 2000 r min The oil level warning indicator will light...

Page 28: ...e and check for the cause NOTE The warning for oil filter clogging is similar to the warnings for low oil level and overheat ing To make troubleshooting easier check for engine overheating first then oil level and finally oil filter clogging 1 Oil filter ZMU03025 1 ZMU03906 1 Oil filter 1 ZMU01952 ...

Page 29: ...ec tion is intended as reference only It is not possible to provide complete in structions for every possible boat and motor combination Proper mounting depends in part on experience and the specific boat and motor combination WARNING EWM00830 Improper mounting of the outboard mo tor could result in hazardous conditions such as poor handling loss of control or fire hazards Observe the following Fo...

Page 30: ...e damage Premix fuel must be used during break in in addition to oil in the oil injection system After break in use gasoline only If pre mix fuel is used continuously the oxy gen sensor for the Electronic Fuel Injection system could be damaged EMU30310 Procedure for oil injection models Run the engine under load in gear with a propeller installed as follows 1 First 10 minutes Run the engine at the...

Page 31: ...that the fuel line is not twisted or flattened or likely to contact sharp objects if equipped Yamaha fuel tank or boat tank EMU27120 Oil Check to be sure you have plenty of oil for your trip EMU27130 Controls Check throttle shift and steering for prop er operation before starting the engine The controls should work smoothly with out binding or unusual free play Look for loose or damaged connection...

Page 32: ...ed fuel EMU27270 Ring Free Fuel Additive Gasoline is a precise blend of many different substances each chosen to give certain characteristics Gasoline blends have been changing in recent years in response to con cerns about pollution and resulting emis sions regulations One of the most obvious changes has been the elimination of lead from most fuels As gasoline has changed the amount of ad ditives...

Page 33: ...dditional oil that can be added to the tank The top oil level line indi cates approximately 1 9 L 0 5 US gal 0 4 Imp gal can be added and the bottom oil level line indicates approximately 3 8 L 1 US gal 0 8 Imp gal can be added 2 Turn on the main switch The Yamaha oil injection system will automatically feed oil from the remote oil tank to the engine oil tank 3 Operate the engine normally CAUTION ...

Page 34: ...e than 300 cm3 0 32 US qt 0 26 Imp qt 1500 cm3 1 6 US qt 1 31 Imp qt or less Add oil see page 27 Red Yellow Green 300 cm3 0 32 US qt 0 26 Imp qt or less more than 1500 cm3 1 6 US qt 1 31 Imp qt Check oil filter for clog ging Check battery cable connection Buzzer will sound Engine speed is auto matically reduced to about 2000 r min Red 300 cm3 0 32 US qt 0 26 Imp qt or less 1500 cm3 1 6 US qt 1 31 ...

Page 35: ...entilated Avoid blocking exhaust outlets 1 If there is an air vent screw on the fuel tank cap loosen it 2 or 3 turns 2 If there is a fuel joint or a fuel cock on the boat firmly connect the fuel line to the joint or open the fuel cock 3 Squeeze the primer pump with the outlet end up until you feel it become firm EMU27490 Starting engine EMU27662 Electric start and remote control models 1 Place the...

Page 36: ...ne will not start after 5 seconds of cranking return the main switch to on wait 10 seconds then crank the engine again NOTE When the engine is cold it needs to be warmed up For further information see page 31 If the engine is warm and fails to start open the throttle slightly and try to start the engine again If the engine still fails to start see page 59 EMU27670 Warming up engine EMU27702 Electr...

Page 37: ...ward Remote control models 1 Pull up the neutral interlock trigger if equipped and move the remote control lever quickly and firmly from neutral to forward EMU27784 Reverse automatic reverse lock and power trim and tilt models WARNING EWM00190 When operating in reverse go slowly Do not open the throttle more than half Oth erwise the boat could become unstable which could result in loss of control ...

Page 38: ...elps determine the position of the bow of the boat in the water Correct trim angle will help im prove performance and fuel economy while reducing strain on the engine Correct trim angle depends upon the combination of boat engine and propeller Correct trim is also affected by variables such as the load in the boat sea conditions and running speed WARNING EWM00740 Excessive trim for the operating c...

Page 39: ...evice or tiller handle if equipped EMU27911 Adjusting boat trim When the boat is on plane a bow up attitude results in less drag greater stability and effi ciency This is generally when the keel line of the boat is up about 3 to 5 degrees With the bow up the boat may have a greater tenden cy to steer to one side or the other Compen sate for this as you steer The trim tab can also be adjusted to he...

Page 40: ...ons and also to reduce salt corrosion WARNING EWM00220 Be sure all people are clear of the out board motor when tilting up and down also be careful not to pinch any body parts between the drive unit and engine bracket WARNING EWM00250 Leaking fuel is a fire hazard If there is a fuel joint on the outboard motor discon nect the fuel line or close the fuel cock if the engine will be tilted for more t...

Page 41: ...and tilt unit loses pres sure 5 Models equipped with trim rods Once the outboard motor is supported with the tilt support lever press the power trim and tilt switch down to retract the trim rods CAUTION ECM00250 Be sure to retract the trim rods complete ly during mooring This protects the rods from marine growth and corrosion which could damage the power trim and tilt mechanism EMU28052 Procedure ...

Page 42: ...n neutral before setting up for shallow water cruising Return the outboard motor to its normal position as soon as the boat is back in deeper water CAUTION ECM00260 Do not tilt the outboard motor up so that the cooling water inlet on the lower unit is above the surface of the water when set ting up for and cruising in shallow water Otherwise severe damage from overheat ing can result EMU28184 Proc...

Page 43: ...water After operating in salt water wash out the cooling water passages with fresh water to prevent them from becoming clogged with salt deposits NOTE For cooling system flushing instructions see page 40 Cruising in turbid water Yamaha strongly recommends that you use the optional chromium plated water pump kit if you use the outboard motor in turbid mud dy water conditions UP ZMU01935 UP DN UP ZM...

Page 44: ...ting carburetion system Electronic fuel injection Min cold cranking amps CCA SAE 512 0 A Min marine cranking amps MCA ABYC 675 0 A Min reserve capacity RC SAE 182 minutes Alternator output for battery DC 35 0 A Drive unit Gear positions Forward neutral reverse Gear ratio 1 81 29 16 Trim and tilt system Power trim and tilt Propeller mark M Fuel and oil Recommended fuel Regular unleaded gasoline Min...

Page 45: ...sufficient road clearance in this position then trailer the outboard motor in the tilt po sition using a motor support device such as a transom saver bar Consult your Yamaha dealer for further details EMU28250 Storing outboard motor When storing your Yamaha outboard motor for prolonged periods of time 2 months or longer several important procedures must be performed to prevent excessive damage Thi...

Page 46: ... to rust Perform the flush ing and fogging at the same time WARNING EWM00090 Do not touch or remove electrical parts when starting or during operation Keep hands hair and clothes away from the flywheel and other rotating parts while the engine is running 6 Run the engine at a fast idle for 10 15 minutes in neutral position while supply ing fresh water 7 Just prior to turning off the engine quick l...

Page 47: ... when han dling or working near batteries Antidote EXTERNAL SKIN Flush with water EYES Flush with water for 15 minutes and get immediate medical attention Antidote INTERNAL Drink large quantities of water or milk followed by milk of magnesia beaten egg or vegetable oil Get immediate medical attention Batteries also generate explosive hydro gen gas therefore you should always follow these preventiv...

Page 48: ...ose on the bottom cowling fitting or let the hose hang free during normal opera tion Water will leak out of the connector instead of cooling the engine which can cause serious overheating Be sure the connector is tightened securely on the fit ting after flushing the engine NOTE When flushing the engine with the boat in the water tilting up the outboard motor un til it is completely out of the wate...

Page 49: ...stablishment or individual All warranty repairs however including those to the emission control system must be performed by an authorized Yamaha marine dealership A service manual is available for purchase through your Yamaha dealer for owners who have the mechanical skills tools and other equipment necessary to perform mainte nance not covered by this owner s manual EMU28510 Replacement parts If ...

Page 50: ... Anode s external Inspection replace ment Anode s internal Inspection replace ment Battery Inspection charging Cooling water pas sages Cleaning Cowling clamp Inspection Fuel filter can be dis assembled Inspection cleaning Fuel system Inspection Gear oil Change Greasing points Greasing Idling speed EFI mod els Inspection adjustment PCV Pressure Con trol Valve Inspection Power trim and tilt unit Ins...

Page 51: ...r muddy water the engine should be flushed with clean water after each use Oil tank water drain Inspection cleaning Spark plug s Cleaning adjustment replacement Item Actions Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year ...

Page 52: ... When removing or installing a spark plug be careful not to damage the insulator A damaged insulator could allow external sparks which could lead to explosion or fire The spark plug is an important engine com ponent and is easy to inspect The condition of the spark plug can indicate something about the condition of the engine For exam ZMU04391 ...

Page 53: ...ark plug to the correct torque NOTE If a torque wrench is not available when you are fitting a spark plug a good estimate of the correct torque is 1 4 to 1 2 a turn past fin ger tight Have the spark plug adjusted to the correct torque as soon as possible with a torque wrench EMU28962 Checking fuel system WARNING EWM00060 Gasoline and its vapors are highly flam mable and explosive Keep away from sp...

Page 54: ...ow some fuel to spill Catch fuel in a rag Wipe up any spilled fuel immediately The fuel filter must be reassembled carefully with the O ring filter cup and hoses in place Improper assembly or replacement could result in a fuel leak which could result in a fire or explosion hazard EMU29012 Cleaning fuel filter 1 Lift up and hold the locking tab to loosen the filter cup ring nut 2 Remove the filter ...

Page 55: ...xpectedly start to move which could result in an accident CAUTION ECM00490 This procedure must be performed while the outboard motor is in the water A flushing attachment or test tank can be used A diagnostic tachometer should be used for this procedure Results may vary depending on whether testing is conducted with the flushing attachment in a test tank or with the outboard motor in the water 1 S...

Page 56: ... EWM00430 Never get under the lower unit while it is tilted even when the tilt support lever is locked Severe injury could occur if the outboard motor accidentally falls Make sure no one is under the outboard motor before performing this test 1 Check the power trim and tilt unit for any sign of oil leaks 2 Operate each of the power trim and tilt switches on the remote control and en gine bottom co...

Page 57: ...ING EWM00321 You could be seriously injured if the en gine accidentally starts when you are near the propeller Before inspecting removing or install ing the propeller remove the spark plug caps from the spark plugs Also place the shift control in neutral turn the main switch to off and re move the key and remove the lanyard from the engine stop switch Turn off the battery cut off switch if your bo...

Page 58: ...ed EMU29193 Removing the propeller 1 Straighten the cotter pin and pull it out using a pair of pliers 2 Remove the propeller nut washer and spacer if equipped 3 Remove the propeller and thrust wash er EMU29230 Installing the propeller CAUTION ECM00340 Be sure to install the thrust washer be fore installing the propeller otherwise the lower case and propeller boss could be damaged Be sure to use a ...

Page 59: ...is locked Severe injury could occur if the outboard motor accidental ly falls 1 Tilt the outboard motor so that the gear oil drain screw is at the lowest point pos sible 2 Place a suitable container under the gear case 3 Remove the gear oil drain screw NOTE If the magnetic gear oil drain screw equipped remove all metal particles from the screw before installing it 4 Remove the oil level plug to al...

Page 60: ...d models Consult a Yamaha dealer for inspection and replace ment of internal anodes attached to the pow er unit EMU29320 Checking battery for electric start models WARNING EWM00330 Battery electrolytic fluid is dangerous it contains sulfuric acid and therefore is poisonous and highly caustic Always follow these preventive mea sures Avoid bodily contact with electrolytic fluid as it can cause sever...

Page 61: ... If you will not use the boat for a month or more re move the battery from the boat and store it in a cool dark place Completely re charge the battery before using it 3 If the battery will be stored for longer than a month check the specific gravity of the fluid at least once a month and re charge the battery when it is low NOTE Consult a Yamaha dealer when charging or re charging batteries EMU293...

Page 62: ...wling Check the fitting of the top cowling by push ing it with both hands If it is loose have it re paired by your Yamaha dealer EMU29400 Coating the boat bottom A clean hull improves boat performance The boat bottom should be kept as clean of ma rine growth as possible If necessary the boat bottom can be coated with an anti foul ing paint approved for your area to inhibit marine growth Do not use...

Page 63: ...Maintenance 58 ZMU01943 ...

Page 64: ...A Have serviced by a Yamaha dealer Q Is shift lever in gear A Shift to neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Is starting procedure incorrect A See page 30 Q Has fuel pump malfunctioned A Have serviced by a Yamaha deal...

Page 65: ...p damaged A Have serviced by a Yamaha dealer Q Is air vent screw on fuel tank closed A Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to normal operating position Q Is carburetor clogged A Have serviced by a Yamaha dealer Q Is fuel joint connection incorrect A Connect correctly Q Is throttle valve adjustment incorrect A Have serviced by ...

Page 66: ...g s fouled or of incorrect type A Inspect spark plug s Clean or replace with recommended type Q Are weeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q Is fuel system obstructed A Check for pinched or kinked fuel line or other obstructions in fuel system Q Is fuel filter clogged A Clean or replace filter Q Is fuel contaminated or stale A Fill tank w...

Page 67: ...0 The outboard motor can be seriously damaged by a collision while operating or trailering Damage could make the out board motor unsafe to operate If the outboard motor hits an object in the wa ter follow the procedure below 1 Stop the engine immediately 2 Inspect the control system and all com ponents for damage Also inspect the boat for damage 3 Whether damage is found or not return to the neare...

Page 68: ...e engine the start in gear protection device does not oper ate Make sure the remote control lever is in neutral Otherwise the boat could unexpectedly start to move which could result in an accident Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg while operating Do not attach the lanyard to clothing that could tear loose Do not route the cord where it cou...

Page 69: ...move the starter flywheel cover after removing the bolt s 4 Prepare the engine for starting For fur ther information see page 30 Be sure the engine is in neutral and that the en gine stop switch lanyard lock plate is at tached to the engine stop switch The main switch must be on if equipped 5 Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor and wind the rop...

Page 70: ...r repairs EMU29741 Low oil level warning activates If the oil level is allowed to drop too low the red segment will appear on the oil level indi cator the buzzer will sound and engine speed will be limited to about 2000 r min If this happens a reserve amount of oil can be pumped from the remote oil tank to the en gine oil tank using the emergency switch WARNING EWM01050 Be sure to stop the engine ...

Page 71: ... Pull the cowling release lever to unlock the front lock 2 Pull the emergency cowling release wire coming out of the hole on the side of the pilot hole in the bottom cowling to re lease the port side rear lock 3 Lift the port side of the top cowling to pull out the emergency cowling release wire from the port side of the bottom cowling 4 Pull the emergency cowling release wire to release the starb...

Page 72: ... face the spark plug holes downward to allow any water mud or contaminants to drain 3 Drain the fuel from the vapor separator fuel filter and fuel line 4 Feed fogging oil or engine oil through the intake manifold and spark plug holes while cranking with the emergency start er rope 5 Take the outboard motor to a Yamaha dealer as soon as possible CAUTION ECM00400 Do not attempt to run the outboard m...

Page 73: ...68 Consumer information EMU29811 Important warranty information for U S A and Canada ...

Page 74: ...Consumer information 69 ...

Page 75: ...Consumer information 70 EMU29820 YAMAHA MOTOR CORPORATION U S A OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY ...

Page 76: ...Consumer information 71 ...

Page 77: ...Consumer information 72 ...

Page 78: ...Consumer information 73 EMU29840 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U S A OR CANADA ...

Page 79: ...Printed in Japan April 2004 0 2 1 Printed on recycled paper ...

Page 80: ...r au détail OUTBOARD MOTOR MODEL AND SERIAL NUMBER From I D label on clamp bracket MODÉLE ET NO DE SÉRIE DU MOTEUR HORS BORD sur l étiquette d identification de la presse de fixation For Dealer Use Only A l usage du concessionnaire YAMAHA DEALER NUMBER NO DU CONCESSIONNAIRE YAMAHA DEALER NAME NOM DU CONCESSIONNAIRE DATE SOLD DATE DE LIVRAISON OWNER S NAME NOM DU PROPRIÉTAIRE ADDRESS ADRESSE PHONE ...

Page 81: ...PLACE POSTAGE HERE ATTN WARRANTY DEPARTMENT Warranty card 2 27 02 11 47 AM Page 2 ...

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