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GENERATOR AND STARTER CLUTCH
5-41
4. Check:
• Starter clutch operation
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a. Install the starter clutch gear “1” and starter
clutch onto the generator rotor “2” and hold
the generator rotor.
b. When turning the starter clutch gear clock-
wise “A”, the starter clutch and the starter
clutch gear should engage; otherwise, the
starter clutch is faulty and must be replaced.
c. When turning the starter clutch gear counter-
clockwise “B”, it should turn freely; otherwise,
the starter clutch is faulty and must be re-
placed.
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EAS24600
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch “1”
TIP
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark “a” is toward the generator rotor “2”.
• While holding the generator rotor “2” with the
sheave holder “3”, tighten the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
EAS24500
INSTALLING THE GENERATOR
1. Install:
• Woodruff key
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly sealed in the key-
way of the crankshaft.
• Replace the washer with a new one.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt “1”
TIP
• While holding the generator rotor “2” with the
sheave holder “3”, tighten the generator rotor
bolt.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
T
R
.
.
Starter clutch bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
LOCTITE®
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
2
1
B
A
T
R
.
.
Generator rotor bolt
80 Nm (8.0 m·kgf, 58 ft·lbf)
2
1
a
3
2
New
Summary of Contents for Vmax VMX17C 2009
Page 1: ...2009 SERVICE MANUAL VMX17Y C LIT 11616 22 64 2S3 28197 10 ...
Page 6: ......
Page 8: ......
Page 52: ...SPECIAL TOOLS 1 43 ...
Page 85: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 32 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 4 5 2 3 ...
Page 92: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 2 A 4 3 2 1 ...
Page 94: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A 1 A A 7 6 8 5 4 3 2 ...
Page 98: ...COOLING SYSTEM DIAGRAMS 2 45 6 1 2 3 4 5 2 3 4 5 7 6 8 9 A B C F E D ...
Page 102: ...CABLE ROUTING 2 49 A B B A B B A B C D E F F H I 1 2 3 4 4 5 6 7 8 G 6 ...
Page 106: ...CABLE ROUTING 2 53 A B 7 1 2 3 4 5 6 12 11 13 F E D 10 C G 14 9 8 ...
Page 110: ...CABLE ROUTING 2 57 A A A B D E F H 1 2 2 3 4 3 5 6 7 8 9 C 4 5 G ...
Page 114: ...CABLE ROUTING 2 61 A A A A A B C 1 2 3 4 5 6 7 8 9 10 11 ...
Page 120: ...CABLE ROUTING 2 67 B A C C B A C C A B C D E F G H I J 1 2 1 2 5 1 2 3 5 3 4 5 ...
Page 124: ...CABLE ROUTING 2 71 ...
Page 127: ......
Page 270: ...SHAFT DRIVE 4 105 ...
Page 316: ...GENERATOR AND STARTER CLUTCH 5 43 a 1 ...
Page 364: ...CONNECTING RODS AND PISTONS 5 91 a ...
Page 390: ...MIDDLE GEAR 5 117 ...
Page 406: ...WATER PUMP 6 15 ...
Page 425: ...THROTTLE BODIES 7 18 1 ...
Page 426: ...AIR INDUCTION SYSTEM 7 19 EAS27040 AIR INDUCTION SYSTEM A A 6 5 4 5 6 1 4 3 3 2 1 A B C D ...
Page 433: ......
Page 439: ...IGNITION SYSTEM 8 6 ...
Page 445: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 447: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 6 Main fuse 8 Battery 9 Frame ground ...
Page 449: ...CHARGING SYSTEM 8 16 ...
Page 461: ...SIGNALING SYSTEM 8 28 ...
Page 465: ...COOLING SYSTEM 8 32 ...
Page 501: ...FUEL INJECTION SYSTEM 8 68 ...
Page 505: ...FUEL PUMP SYSTEM 8 72 ...
Page 509: ...ABS ANTI LOCK BRAKE SYSTEM 8 76 ...
Page 549: ...ABS ANTI LOCK BRAKE SYSTEM 8 116 ...
Page 552: ...ELECTRICAL COMPONENTS 8 119 3 4 5 6 2 1 7 8 9 10 11 12 13 14 15 16 17 18 19 ...
Page 574: ...ELECTRICAL COMPONENTS 8 141 ...
Page 581: ......
Page 582: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...