Yamaha Vmax VMX17C 2009, Service Manual

Page: 272 / 583

CLUTCH ........................................................................................................ 5-48
REMOVING THE CLUTCH ..................................................................... 5-56
CHECKING THE FRICTION PLATES..................................................... 5-56
CHECKING THE CLUTCH PLATES ....................................................... 5-57
CHECKING THE CLUTCH SPRING PLATE........................................... 5-58
CHECKING THE CLUTCH HOUSING .................................................... 5-58
CHECKING THE CLUTCH BOSS........................................................... 5-58
CHECKING THE PRESSURE PLATE .................................................... 5-58
CHECKING THE CLUTCH PUSH RODS ............................................... 5-58
CHECKING THE PRIMARY DRIVEN GEAR .......................................... 5-58
INSTALLING THE CLUTCH.................................................................... 5-59
DISASSEMBLING THE CLUTCH MASTER CYLINDER ........................ 5-60
CHECKING THE CLUTCH MASTER CYLINDER................................... 5-61
ASSEMBLING THE CLUTCH MASTER CYLINDER .............................. 5-61
INSTALLING THE CLUTCH MASTER CYLINDER................................. 5-61
REMOVING THE CLUTCH RELEASE CYLINDER ................................ 5-62
CHECKING THE CLUTCH RELEASE CYLINDER ................................. 5-62
ASSEMBLING THE CLUTCH RELEASE CYLINDER............................. 5-63
INSTALLING THE CLUTCH RELEASE CYLINDER ............................... 5-63
SHIFT SHAFT ................................................................................................ 5-65
CHECKING THE SHIFT SHAFT ............................................................. 5-67
CHECKING THE STOPPER LEVER ...................................................... 5-67
INSTALLING THE SHIFT SHAFT ........................................................... 5-67
OIL PUMP ...................................................................................................... 5-68
REMOVING THE OIL PAN...................................................................... 5-71
CHECKING THE OIL PUMP ................................................................... 5-71
CHECKING THE RELIEF VALVE ........................................................... 5-71
CHECKING THE OIL PIPE 2 .................................................................. 5-72
CHECKING THE OIL STRAINER ........................................................... 5-72
ASSEMBLING THE OIL PUMP............................................................... 5-72
INSTALLING THE OIL PUMP ................................................................. 5-72
INSTALLING THE OIL PAN .................................................................... 5-72
CRANKCASE ................................................................................................ 5-73
DISASSEMBLING THE CRANKCASE.................................................... 5-76
CHECKING THE CRANKCASE .............................................................. 5-76
CHECKING THE OIL PIPE 3 .................................................................. 5-76
CHECKING THE TIMING CHAIN GUIDE ASSEMBLY ........................... 5-77
CHECKING THE OIL NOZZLES ............................................................. 5-77
ASSEMBLING THE CRANKCASE.......................................................... 5-77
CONNECTING RODS AND PISTONS .......................................................... 5-81
REMOVING THE CONNECTING RODS AND PISTONS ....................... 5-82
CHECKING THE OIL NOZZLES ............................................................. 5-82
CHECKING THE CYLINDERS AND PISTONS ...................................... 5-82
CHECKING THE PISTON RINGS........................................................... 5-83
CHECKING THE PISTON PINS.............................................................. 5-84
CHECKING THE CONNECTING RODS ................................................. 5-85
INSTALLING THE CONNECTING RODS AND PISTONS ..................... 5-88