Yamaha VIKING VI 2021 Owner'S Manual Download

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9-37

EBU40380

Parking brake lever free play adjust-
ment

Periodically check the parking brake lever
free play and adjust it if necessary.

1. Shift the drive select lever into low gear

“L”.

2. Check the parking brake lever free play.

The maximum free play is equal to 3
clicks of the parking brake lever. If neces-
sary, adjust the free play as follows.

3. Release the parking brake lever.

4. Slide the rubber cover back on the park-

ing brake cable.

5. Loosen the locknut.

6. Turn the adjusting nut in direction (a) to

increase the free play or in direction (b) to
decrease the free play.

7. Tighten the locknut, and then slide the

rubber cover to its original position.

1. Parking brake lever free play

1. Rubber cover
2. Adjusting nut
3. Locknut

(a)

(b)

UBHE11E0.book Page 37 Friday, October 1, 2021 9:19 AM

Summary of Contents for VIKING VI 2021

Page 1: ...DIC183 OWNER S MANUAL BHE F8199 11 LIT 11626 35 47 YXC70VPXN YXC70VPHN YXC70VPRN READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently w...

Page 3: ...anding of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle plea...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...osing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spark...

Page 6: ...Command drive knob 2WD 4WD DIFF LOCK 5 11 Accelerator pedal 5 12 Brake pedal 5 13 Parking brake lever 5 13 Drive select lever 5 14 Fuel tank cap 5 14 Doors 5 14 Seats 5 15 Adjusting the driver seat p...

Page 7: ...BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEHICLE 8 1 LEARNING TO OPERATE YOUR VEHICLE 8 14 PERIODIC MAINTENANCE AND ADJUSTMENT 9 1 Owner s Manual 9 2 Maintenance charts 9 3 Hood 9 9 Right rear panel 9...

Page 8: ...ation 9 40 Wheel removal 9 40 Tire replacement 9 41 Wheel installation 9 42 Battery 9 42 Jump starting 9 46 Fuse replacement 9 48 Replacing a headlight bulb 9 50 Headlight beam adjustment 9 52 Brake t...

Page 9: ...INDEX 13 1 UBHE11E0 book Page 4 Friday October 1 2021 9 19 AM...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificati...

Page 11: ...el EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model...

Page 12: ...1 3 1 1 Key identification number 1 UBHE11E0 book Page 3 Friday October 1 2021 9 19 AM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 1 2 10 11 3 3 4 6 7 5 8 2 3 3 9 UBHE11E0 book Page 1 Friday October 1 2021 9 19 AM...

Page 14: ...2 2 2 13 14 12 12 UBHE11E0 book Page 2 Friday October 1 2021 9 19 AM...

Page 15: ...e vehicle by holding the steering wheel or handhold Keep hands body and other people away from pinch points when lowering bed Do not hold the cage frame while closing bed BHF K7764 00 WARNING WARNING...

Page 16: ...ehicle load is weight of operator passengers accessories cargo and if applicable trailer tongue weight Do not exceed maximum vehicle load Gross Vehicle Weight Rating 3087 lbs 1400 kg maximum including...

Page 17: ...HA and ISO 3471 requirements for rollover protection structures m 800Kg for ISO3471 BHF F151K 00 WARNING Improperly loading a trailer or pulling an object can affect handling stability and risk of ove...

Page 18: ...while keeping feetflat on floor and sitting uprightwith back against seat Stay completely inside the vehicle Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll reduce your...

Page 19: ...ward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Do not tow or pull objects from any point other than...

Page 20: ...se to operate your vehicle or ride as a pas senger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuve...

Page 21: ...against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly...

Page 22: ...label next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loo...

Page 23: ...over Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at s...

Page 24: ...avoid sharp drop offs large rocks or slippery surfaces Operating this vehicle through deep or fast flowing water can lead to loss of control or overturn To reduce your risk of drowning or other injuri...

Page 25: ...artially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through open ings such as windows and doors Genuine Yamaha Access...

Page 26: ...any of the vehicle s design or operation char acteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Aftermark...

Page 27: ...servoir 3 Driver seat 4 Shoulder bolster 5 Seat belt 6 Air filter 7 Cargo bed 8 Spark arrester 9 Rear shock absorber assembly 10 Spark plug 11 Cargo bed release lever 12 Storage compartment for YXC70V...

Page 28: ...4 3 3 2 1 1 Brake tail light 2 Engine oil dipstick 3 Seat belt 4 Passenger seat 5 Battery 6 Fuses 7 Headlight 8 Coolant reservoir 9 Storage compartment 10 Fuel tank cap 11 Oil filter cartridge UBHE11...

Page 29: ...g wheel 4 Main switch 5 Parking brake lever 6 Helmet reminder light 7 Seat belt reminder light 8 Drive select lever 9 Accelerator pedal 10 Brake pedal 11 Multi function meter unit 12 Front passenger h...

Page 30: ...4 The vehicle you have purchased may differ slightly from those shown in the figures of this man ual 1 2 1 Rear passenger handhold 2 Auxiliary DC jack UBHE11E0 book Page 4 Friday October 1 2021 9 19...

Page 31: ...ights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is e...

Page 32: ...he H position 1 Differential gear lock indicator light DIFF LOCK 2 Low range indicator light L 3 High range indicator light H 4 Neutral indicator light N 5 Reverse indicator light R 6 Parking brake in...

Page 33: ...On Command drive knob is set to DIFF LOCK the indicator light will flash un til the differential is locked Turn the steering wheel back and forth or drive slowly to help the differential gear lock to...

Page 34: ...le this warning light is on will damage the engine The electrical circuit of the warning light can be checked by turning the key to on If the warning light does not come on initially when the key is t...

Page 35: ...sand or snow the power assist is reduced to protect the EPS motor from overheating EBU39940 Helmet reminder light The reminder light comes on and stays on while the key is turned to on to remind the o...

Page 36: ...peedometer can be set to mph or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween mph and km h turn the key to off then while holding...

Page 37: ...raveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set...

Page 38: ...der CLOCK HOUR CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits start flashing 3 Use the RESET button to set the hours 4 Push...

Page 39: ...ates LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Fuel gauge The fuel gauge indicates th...

Page 40: ...ted in any of those cir cuits the engine trouble warning light will come on or flash and the display will indicate an error code If the display indicates an error code note the code number and have a...

Page 41: ...ended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it EBU39121...

Page 42: ...lied to the front and rear wheels with the differ ential gear locked Unlike standard four wheel drive all wheels turn at the same speed regardless of traction TIP Maximum vehicle speed is limited to a...

Page 43: ...keep the vehicle from moving while parked To engage the parking brake pull the lever firmly To release the parking brake pull slightly on the lever press the release button and then push the lever to...

Page 44: ...positions See page 7 3 EBU31451 Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU...

Page 45: ...Certain models have under seat storage compartments See page 5 19 To access these compartments remove the seat cush ion by pulling it up from the front 1 Latch 2 Door 1 2 1 Latch 2 Door 1 2 UBHE11E0...

Page 46: ...ommet by pushing down Make sure the seats are prop erly secured before starting off WARNING A loose seat could cause the operator to lose control or cause the operator or pas sengers to fall EWB03220...

Page 47: ...posi tion and align the bolt holes in the seat frame with the bolt holes in the vehicle frame 4 Install the bolts 5 Tighten to the specified torque 6 Install the cushion 1 Bolt 1 1 Tightening torque...

Page 48: ...g in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be...

Page 49: ...ioning material EBU34903 Storage compartments There are storage compartments located in the dashboard the driver seat the front pas senger seats and the rear right passenger seat For YXC70VPRN there i...

Page 50: ...these items must be stored wrap them in appropriate cushioning material To use the front center under seat storage compartment or rear left under seat storage compartment for YXC70VPRN remove the stor...

Page 51: ...Front center under seat storage compart ment 8 4 kg 18 lb Storage compartment under right passen ger seat 5 0 kg 11 lb Rear left under seat storage compartment YXC70VPRN 4 5 kg 10 lb YXC70VPRN 1 Stora...

Page 52: ...EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WA...

Page 53: ...possibly injure people in the vehicle during sudden braking or an ac cident Front cup holders Rear cup holders EBU31532 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not excee...

Page 54: ...not designed to hold heavy loads when open The tailgate could col lapse if you put heavy cargo or sit on it To open Unhook the latches and then lower the tail gate 1 Tailgate 2 Cargo hook 3 Cargo bed...

Page 55: ...slowly lift up the cargo bed until it stops To lower With hands and fingers clear of pinch points lower the cargo bed slowly to its original po sition and be sure it is locked into place WARNING Keep...

Page 56: ...explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber a...

Page 57: ...roper plug such as a radio or smartphone charger can be used when the engine is running and the headlights are off To use an auxiliary DC jack 1 Start the engine See page 7 2 1 Auxiliary DC jack cap 2...

Page 58: ...e cap NOTICE ECB02111 The combined load of the accessories connected to the front and rear auxiliary DC jacks must never exceed the stated maximum capacity Exceeding the max imum capacity may overload...

Page 59: ...ccident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer...

Page 60: ...ration and belt wear 6 6 Passenger handhold Check for stability and proper fastening 6 7 8 9 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instrum...

Page 61: ...rake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspec...

Page 62: ...tely 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallo...

Page 63: ...spenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this...

Page 64: ...00 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must move smoothly when pulled out and re tract on its own when released The seat belts must also lo...

Page 65: ...the tightness of chassis fittings and fasteners before starting off Take the ve hicle to a Yamaha dealer or refer to the Ser vice Manual for correct tightening torque EBU31840 Instruments lights and s...

Page 66: ...or death from loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe driving conditions EWB04120 1 Tire pressure gauge...

Page 67: ...he tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UBHE11E0 book Page 9 F...

Page 68: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Page 69: ...the neutral indicator light should come on If the neutral indi cator light does not come on ask a Yamaha dealer to inspect the electric circuit The engine can be started in any gear if the brake peda...

Page 70: ...ine or drive train may occur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the...

Page 71: ...our foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift guide When in reverse the reverse indi...

Page 72: ...ehind the vehicle for people or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing UBHE11E0 book Page 5 Friday October...

Page 73: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4...

Page 74: ...and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the...

Page 75: ...er hitch drawbar designed for use with a 2 5 cm receiver See page 5 26 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight in...

Page 76: ...u are carrying heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of...

Page 77: ...s for that product and only attach to the hitch or hitch bracket of the Viking VI WARNING Improperly pull ing can cause serious injury or death Never exceed the pulling load limit of the Viking VI Avo...

Page 78: ...KNOW YOUR VEHICLE This off road vehicle will handle and ma neuver differently from cars ATVs go carts golf cars and grounds keeping vehi cles The Viking VI has higher ground clear ance and other featu...

Page 79: ...r older with a valid motor ve hicle license Check local laws for minimum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back again...

Page 80: ...the passenger handhold Allow only five passengers in the vehicle and only in the designated passenger seats Do not carry any other passengers Do not carry passengers in the cargo bed Do not allow som...

Page 81: ...8 4 8 1 Seat belt 2 Shoulder bolster 3 Door 3 2 1 1 1 Seat belt 2 Shoulder bolster 3 Door 4 Front passenger handhold 3 4 2 1 UBHE11E0 book Page 4 Friday October 1 2021 9 19 AM...

Page 82: ...dy parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehicle for any reason Do not hold onto the door cage frame...

Page 83: ...eration You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the veh...

Page 84: ...f the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt ad just its location up or down along the length of the...

Page 85: ...st If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passen gers To lower the belt insert the belt into t...

Page 86: ...operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation t...

Page 87: ...si tion The front passenger handhold can be adjust ed to one of three positions to suit the pas sengers preference Adjust the front passenger handhold position as follows 1 Remove the locking pins UBH...

Page 88: ...oles in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting off 1 Front passenger handhold 2 Lock...

Page 89: ...p keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground...

Page 90: ...e of the steering wheel Similar to other off road vehicles if the Viking VI hits a deep rut or large obstacle the steering wheel could brief ly jerk in one direction or back and forth as the tires and...

Page 91: ...uries if any part of you is outside the vehicle cage frame pro tective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in t...

Page 92: ...n Avoid higher speeds until you are thoroughly familiar with the oper ation of your vehicle Remember driving ag gressively or making abrupt maneuvers even on flat open areas can cause side rollovers B...

Page 93: ...ollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep your body completely inside the prote...

Page 94: ...loose or slippery surfaces Engine braking Engine compression braking is designed to assist you when operating your Viking VI off road With this feature the engine helps slow the vehicle down after you...

Page 95: ...pedal 2 Put the vehicle in DIFF LOCK 3 Turn the key to off 4 With the brake pedal applied set the parking brake 5 Block the front and rear wheels with rocks or other objects Loading The total weight o...

Page 96: ...sense and remember that some hills are too steep for you to climb or descend Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and do...

Page 97: ...stop Do not at tempt to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the drive select lever into reverse so you can use engine braking to slow...

Page 98: ...vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must d...

Page 99: ...slow down and put the vehicle in four wheel drive before driving on a slippery surface and plan your path to avoid making abrupt ma neuvers If you feel the vehicle begin to slide sideways or fishtail...

Page 100: ...here it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that wi...

Page 101: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifie...

Page 102: ...ith the necessary information for completing your own preventive maintenance and minor repairs Tools such as a torque wrench and other equipment are required for certain service items If you do not ha...

Page 103: ...ERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves...

Page 104: ...ose for damage Replace any damaged parts if necessary 7 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200...

Page 105: ...ange coolant Every 2 years 2 Air filter element Clean Replace if necessary Every 20 40 hours more often in wet or dusty areas 3 Engine oil Change warm engine before draining 4 Engine oil filter cartri...

Page 106: ...and free play 12 V belt Check operation Check for wear cracks or damage 13 Wheels Check balance runout and for damage Replace if necessary 14 Wheel bearings Check bearing assemblies for loose ness da...

Page 107: ...ersal joint Lubricate with lithium soap based grease 20 Engine mounts Check for cracks or damage Check bolt tightness 21 Front and rear axle boots Check for cracks or other damage and re place if nece...

Page 108: ...ull throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinder and calipers and change...

Page 109: ...340 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UBHE11E0 book Page 9 Friday October 1 2...

Page 110: ...ard Make sure that the hood is securely installed NOTICE ECB02180 Do not drive the vehicle with the hood open unlatched or removed EBU32350 Right rear panel To remove 1 Lift the cargo bed up See page...

Page 111: ...sel specification of CD or oils of a higher quality than specified In addition do not use oils la beled ENERGY CONSERVING II or higher Make sure that no foreign material en ters the crankcase To check...

Page 112: ...and maximum level marks 6 If the engine oil is at or below the mini mum level mark remove the right rear panel and then add sufficient oil of the recommended type to raise it to the cor rect level Se...

Page 113: ...lation procedures 5 Place an oil pan under the engine to col lect the used oil and then remove the dipstick 6 Remove the engine oil drain bolt and its gasket to drain the oil from the crank case TIP S...

Page 114: ...TIP Make sure that the O ring is properly seated 9 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter cartridg...

Page 115: ...f oil is leaking immediately turn the engine off and check for the cause 13 Turn the engine off wait at least 10 min utes and then check the oil level and cor rect it if necessary 14 Install the panel...

Page 116: ...r oil Check the oil level and change the final gear oil at the intervals specified in the periodic maintenance chart NOTICE ECB03590 When checking or changing the final gear oil make sure that no fore...

Page 117: ...Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain...

Page 118: ...the differential gear oil at the intervals specified in the period ic maintenance chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters...

Page 119: ...its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect th...

Page 120: ...heck for the cause EBU32993 Coolant The coolant level should be checked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart 1 Differential...

Page 121: ...not use hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at...

Page 122: ...cap when the engine is hot EWB04250 EBU32400 Axle boots Check the axle boots for holes or tears If any damage is found have them replaced by a Yamaha dealer EBU40400 Spark plug inspection Removal 1 Li...

Page 123: ...s being ridden nor mally You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes ex ce...

Page 124: ...possible 3 Install the spark plug cap 4 Lower the cargo bed EBU34825 Cleaning the air filter element The air filter element should be cleaned every 20 40 hours of engine operation It should be cleane...

Page 125: ...nter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating 1 Remove the rear cent...

Page 126: ...hen rotat ing the cover up and pulling it away from the pivot holders in the back 5 Remove the air filter element 1 Quick fastener screw 2 Cover A 3 Cover B 2 3 1 1 Snap holder 2 Air filter case cover...

Page 127: ...the air filter frame inward remove the air filter el ement holder 7 Remove the sponge material from the air filter frame 1 Air filter element 1 1 Air filter element holder 2 Projection 1 2 UBHE11E0 b...

Page 128: ...ist the sponge material when squeezing it ECB00442 10 Wash the sponge material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 11 Squeeze excess water out o...

Page 129: ...l the air filter element holder 16 Install the air filter element 17 Install the air filter case cover by fitting the pivot holders onto the projections on the air filter case and then close and lock...

Page 130: ...check hose at the bottom of the air filter case under the cargo bed and a check hose at the bottom of the air intake duct un der the vehicle If dust or water collects in a check hose the air filter e...

Page 131: ...fter re moving the drain plug have a Yamaha dealer inspect the vehicle as the water may affect other engine parts EBU32450 Cleaning the spark arrester WARNING EWB03370 Hot exhaust system may cause bur...

Page 132: ...ster portion of the tailpipe and inside of the tailpipe housing 4 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 5 Install the bolts and tighten them to the...

Page 133: ...serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU32480 Checking the front and rear brake pads Each brake pad is provided with wear indica tor grooves which allo...

Page 134: ...indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU32501 Checking the brake fluid level Before starting off check that the brake fluid is above the mini...

Page 135: ...seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion Be careful that water does not enter th...

Page 136: ...sonnel Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four ye...

Page 137: ...lever If neces sary adjust the free play as follows 3 Release the parking brake lever 4 Slide the rubber cover back on the park ing brake cable 5 Loosen the locknut 6 Turn the adjusting nut in directi...

Page 138: ...561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corro...

Page 139: ...in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary EBU32590 Rear knuckle upper and lower pivot lu brication left and right Lubricate the knuckle upper an...

Page 140: ...l 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommend...

Page 141: ...u must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha Viking VI ca...

Page 142: ...ng wheels improperly increases the risk of wheel failure and accidents EBU32643 Battery This model is equipped with a 12 volt VRLA valve regulated lead acid battery There is no need to check the elect...

Page 143: ...or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produ...

Page 144: ...l the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and follow the...

Page 145: ...nce a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permanent battery dama...

Page 146: ...y explosion and or serious damage to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cab...

Page 147: ...ed metal sur face of the frame of the vehicle to be started 5 Start the engine See page 7 2 6 After the engine starts disconnect the negative lead of the jumper cable from the frame and charged batter...

Page 148: ...in switch when checking or replacing a fuse 1 Fuse box 2 Main fuse 3 EPS fuse 4 Fuel injection system fuse 5 Fuel injection system spare fuse 1 3 2 4 5 1 Backup fuse BACK UP for clock 2 Ignition fuse...

Page 149: ...o the electrical system and may lead to a fire EWB03440 4 Turn on the main switch start the engine and turn on the electrical circuit in ques tion to check if the device operates If the Specified fuse...

Page 150: ...burns out replace it as fol lows 1 Remove the cover at the rear of the head light by pulling it off 2 Remove the headlight bulb cover by pull ing it off 3 Disconnect the headlight coupler 4 Unhook the...

Page 151: ...y of the glass luminosity of the bulb and bulb life Thoroughly clean off any dirt and fingerprints us ing a cloth moistened with alcohol or thinner ECB00653 7 Connect the headlight coupler 8 Install t...

Page 152: ...adlight beam adjusting screw in direction b EBU32691 Brake tail light bulb replacement If a brake tail light bulb burns out replace it as follows 1 Remove panel A if replacing the left brake tail ligh...

Page 153: ...rom the bulb holder 4 Push a new bulb in and turn it clockwise to install in the bulb holder 5 Install the bulb holder together with the bulb by turning it clockwise 6 Install the panel 1 Panel B 1 Qu...

Page 154: ...technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts b...

Page 155: ...amaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check t...

Page 156: ...mmended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check th...

Page 157: ...rakes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause...

Page 158: ...days or more of your vehicle will require some preventive proce dures to guard against deterioration Make any necessary repairs before storing the vehi cle After thoroughly cleaning the vehicle prepar...

Page 159: ...ght film of oil Do not apply oil to any rubber parts or the seat covers 7 Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessiv...

Page 160: ...lb YXC70VPXN 772 0 kg 1702 lb YXC70VPHN 795 0 kg 1753 lb YXC70VPRN Loading Maximum load 594 0 kg 1309 lb Total weight of operator passengers cargo accessories and tongue Engine Combustion cycle 4 str...

Page 161: ...2 US qt 2 85 Imp qt Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Minimum research octane 91 Fuel...

Page 162: ...ype Double wishbone Rear suspension Type Double wishbone Electrical system System voltage 12 V Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Lights Headlight HS1 35 0 W 35 0 W Brake tail light 2...

Page 163: ...Emission Control Information la bel is affixed at the location in the illustration This label shows specifications related to ex haust emissions as required by federal law state law and Environment Ca...

Page 164: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered i...

Page 165: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 15 3...

Page 166: ...for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of...

Page 167: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing...

Page 168: ...to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP give...

Page 169: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient conta...

Page 170: ...ing light 5 4 Cup holders 5 22 D Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 18 Differential gear Pre operation check 6 6 Doors 5 14 Driver seat position 5...

Page 171: ...er s Manual 9 2 P Parking 7 8 Parking brake indicator light 5 3 Parking brake lever 5 13 Parking brake lever free play adjusting 9 37 Parking brake pads checking 9 34 Passenger handhold Pre operation...

Page 172: ...drain plug 9 31 Vehicle Emission Control Information label 12 1 Vehicle identification number 1 1 W Warranty extended for USA 12 6 Warranty limited for USA 12 4 Wheel installation 9 42 Wheel removal 9...

Page 173: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 174: ...DIC183 PRINTED IN USA 2021 10 0 5 1 CR E...

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Yamaha VIKING VI 2021, Owner'S Manual

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