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PRINTED IN JAPAN

2002.11-2.7

×

1 CR

(E)

PRINTED ON RECYCLED PAPER 

YAMAHA MOTOR CO., LTD.

5KS-28199-10

LIT-11626-16-46

XVS1100AWR(C)

XVS1100ATR(C)

OWNER’S MANUAL

Summary of Contents for V-Star XVS1100AWR

Page 1: ...5KS 28199 10 LIT 11626 16 46 XVS1100AWR C XVS1100ATR C OWNER S MANUAL...

Page 2: ...EAU03438...

Page 3: ...motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with t...

Page 4: ...taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE _ This manual should be considered a permanent part of this motorcycle and should...

Page 5: ...TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS A...

Page 6: ...AL 2002 by Yamaha Motor Corporation U S A 1st edition November 2002 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly...

Page 7: ...CONTROL FUNCTIONS 3 4 PRE OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORMAT...

Page 8: ...ORMATION 1 Safe riding 1 1 Protective apparel 1 3 Modifications 1 3 Loading and accessories 1 3 Gasoline and exhaust gas 1 5 Location of important labels 1 7 U5KS10 book Page 1 Tuesday November 5 2002...

Page 9: ...CHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of moto...

Page 10: ...dercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes...

Page 11: ...They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modificati...

Page 12: ...uding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this mot...

Page 13: ...therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure...

Page 14: ...ld catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lea...

Page 15: ...SAFETY INFORMATION 1 1 7 EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle U5KS10 book Page 7 Tuesday November 5 2002 11 05 AM...

Page 16: ...SAFETY INFORMATION 1 1 8 1 1 2 3 4 California only U5KS10 book Page 8 Tuesday November 5 2002 11 05 AM...

Page 17: ...DESCRIPTION 2 Left view 2 1 Right view 2 2 Controls and instruments 2 3 U5KS10 book Page 1 Tuesday November 5 2002 11 05 AM...

Page 18: ...age 3 8 3 Shock absorber assembly spring preload adjusting ring page 3 14 4 Helmet holder page 3 11 5 Storage compartment page 3 11 6 Owner s tool kit page 6 1 7 Fuse box page 6 29 8 Engine oil level...

Page 19: ...ON 2 2 2 Right view 9 Battery page 6 28 10 Main fuse page 6 30 11 Main switch steering lock page 3 1 12 Air filter element page 6 14 13 Brake pedal page 3 5 U5KS10 book Page 2 Tuesday November 5 2002...

Page 20: ...e 3 4 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 9 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 6 6 Right handlebar switches page 3 4 7 Throttle grip page 6 15 8 Brake lever...

Page 21: ...ever 3 4 Shift pedal 3 5 Brake lever 3 5 Brake pedal 3 5 Fuel tank cap 3 6 Fuel 3 7 Fuel cock 3 8 Starter choke lever 3 9 Seats 3 9 Helmet holder 3 11 Storage compartment 3 11 Adjusting the shock abso...

Page 22: ...U00040 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sitio...

Page 23: ...sition EAU00057 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAU04585 Engine trouble warning light This warning light comes on or...

Page 24: ...t one second The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE _ This motorcycle is not e...

Page 25: ...U03890 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the motorcycle over turns or when the throttle cable...

Page 26: ...s motorcycle NOTE _ Use your toes or heel to shift up and your toes to shift down _ EAU00158 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever...

Page 27: ...g with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE _ The fuel tank cap cannot be...

Page 28: ...a engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline o...

Page 29: ...is position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES This indicates reserve With the fuel cock lever in this position the fuel re...

Page 30: ...urn off the starter choke ECA00038 CAUTION _ Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke wil...

Page 31: ...e the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rider seat 1 Insert the projections on the front of the rider seat into the holders as shown place the seat in the...

Page 32: ...ched to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident _ EAU01869 Storage compartment The storage compartment is located on the left side of the mo...

Page 33: ...n To close the storage compartment 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwise re move it and then close the lock cover 1 Storage compartmen...

Page 34: ...ing mechanism beyond the maximum or minimum settings _ Adjust the spring preload as follows 1 Remove the rider seat See page 3 10 for rider seat removal and installation procedures 2 Remove each quick...

Page 35: ...in direction b NOTE _ Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the special wrench included in the owner s tool kit to make the adjustmen...

Page 36: ...not be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an o...

Page 37: ...lling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly _ E...

Page 38: ...clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push th...

Page 39: ...PRE OPERATION CHECKS 4 Pre operation check list 4 1 U5KS10 book Page 1 Tuesday November 5 2002 11 05 AM...

Page 40: ...oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Final gear oil Check vehicle for oil leakage 6 12 6 13 Front brake Check operation If soft o...

Page 41: ...operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 25 Sidestand Make sure...

Page 42: ...on can be accomplished in a very short time and the added safety it assures is more than worth the time involved _ EWA00033 WARNING _ If any item in the Pre operation check list is not working properl...

Page 43: ...RATION AND IMPORTANT RIDING POINTS 5 Starting and warming up a cold engine 5 1 Starting a warm engine 5 3 Shifting 5 3 Engine break in 5 5 Parking 5 6 U5KS10 book Page 1 Tuesday November 5 2002 11 05...

Page 44: ...tor resulting in a possible loss of control _ EAU00376 CAUTION _ Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer Mak...

Page 45: ...gine more than 10 seconds on any one attempt _ ECA00103 CAUTION _ The oil level warning light should come on when the key is turned to ON and then go off after two to three seconds If the oil level wa...

Page 46: ...F require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half wa...

Page 47: ...ch lever slowly 4 At the recommended shift points shown in the table on page 5 5 close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make...

Page 48: ...full throttle operation or any condition that might result in engine overheating must be avoided EAU01171 0 1 000 km 0 600 mi Avoid prolonged operation above 1 3 throttle 1 000 1 600 km 600 1 000 mi A...

Page 49: ...and then turn the fuel cock lever to OFF EW000058 WARNING _ Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not...

Page 50: ...the brake pedal position 6 21 Adjusting the rear brake light switch 6 21 Checking the front and rear brake pads 6 22 Checking the brake fluid level 6 23 Changing the brake fluid 6 24 Checking and lubr...

Page 51: ...LY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN...

Page 52: ...particular job have a Yamaha dealer perform it for you _ EW000062 WARNING _ Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for us...

Page 53: ...ion Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months Replace Replace 3 Crankcase ventilation system Check ventilation hose for crack...

Page 54: ...ads if necessary 5 Clutch Check operation Adjust or replace cable 6 Final gear oil Check oil level and leakage Replace at initial 600 mi 1 000 km or 1 month and thereafter every 16 000 mi 25 000 km or...

Page 55: ...looseness and damage Replace if necessary 16 Wheels Check runout and for damage 17 Sidestand switch Check operation Replace if necessary 18 Tires Check tire tread wear and for damage Replace if necess...

Page 56: ...in unusually wet or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoi...

Page 57: ...ance jobs described in this chapter Refer to this section each time the pan el needs to be removed and installed EAU00491 Panel A To remove the panel Remove the bolt and then pull the pan el off as sh...

Page 58: ...as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light...

Page 59: ...f the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible _ 4 Install the spark plug cap 5 Place the spark plug cov...

Page 60: ...utes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case NOTE _ The engine oil shou...

Page 61: ...e oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase _ 6 Start the engine and then let it idle for several minutes while checking it for oil leakage I...

Page 62: ...ed and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EW000066 WARNING _ Make sure that no foreign mate rial enters the final gear case Make su...

Page 63: ...rated GL5 or GL6 may also be used _ 5 Install and tighten the oil filler bolt 6 Check the final gear case for oil leakage If oil is leaking check for the cause EAU03195 Cleaning the air filter elemen...

Page 64: ...The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn _ 5 Install the air filter case cover by installing th...

Page 65: ...specified in the periodic maintenance and lubrication chart EAU04855 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the speci...

Page 66: ...this model does not exceed the maxi mum load of the motorcycle Opera tion of an overloaded motorcycle could cause tire damage an acci dent or even injury _ Tire inspection Always check the tires befor...

Page 67: ...ycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wh...

Page 68: ...orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use...

Page 69: ...free play turn the adjusting bolt in direction b 3 Tighten the locknut NOTE _ If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Yama...

Page 70: ...free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in t...

Page 71: ...ic system will diminish the braking performance which may result in loss of control and an accident _ EAU00713 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by...

Page 72: ...with a wear indicator groove which allows you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn...

Page 73: ...e rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking p...

Page 74: ...uld be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it EW000111 WARN...

Page 75: ...uld be lu bricated if necessary EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact sur...

Page 76: ...00115 WARNING _ Securely support the motorcycle so that there is no danger of it falling over _ Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the...

Page 77: ...pport the motorcycle so that there is no danger of it falling over _ 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha...

Page 78: ...water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarette...

Page 79: ...tery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery _ EAU04210 Replacing the fuses The main fuse is located under the igni tor unit panel The...

Page 80: ...l a new fuse of the specified amperage EC000103 CAUTION _ Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire...

Page 81: ...eadlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the headli...

Page 82: ...will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner _ 5 Install the headlight bulb cover and then connect...

Page 83: ...s model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the mot...

Page 84: ...ny problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking thes...

Page 85: ...nition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yam...

Page 86: ...MOTORCYCLE CARE AND STORAGE 7 Care 7 1 Storage 7 4 U5KS10 book Page 1 Tuesday November 5 2002 11 05 AM...

Page 87: ...as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush b...

Page 88: ...ld is scratched use a quali ty plastic polishing compound after washing _ After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean wat...

Page 89: ...surfaces 7 Let the motorcycle dry completely before storing or covering it EWA00031 WARNING _ Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake...

Page 90: ...o the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylinde...

Page 91: ...ne spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not st...

Page 92: ...SPECIFICATIONS 8 Specifications 8 1 U5KS10 book Page 1 Tuesday November 5 2002 11 05 AM...

Page 93: ...Lubrication system Wet sump Engine oil Type Recommended engine oil classification API Service SE SF SG or higher Quantity Without oil filter element replacement 3 0 L 2 64 Imp qt 3 17 US qt With oil...

Page 94: ...0 03 in Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 1 660 Secondary reduction system Shaft drive Secondary reduction ratio 2 875 Transmission...

Page 95: ...ze 15 M C MT 4 50 Brakes Front Type Dual disc brake Operation Right hand Fluid DOT 4 Rear Type Single disc brake Operation Right foot Fluid DOT 4 Suspension Front Telescopic fork Rear Swingarm link su...

Page 96: ...g 14 V 1 4 W 2 Oil level warning light 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 High beam indicator light 12...

Page 97: ...9 1 Vehicle identification number 9 1 Model label 9 2 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTE...

Page 98: ...EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU01043 Vehicle...

Page 99: ...nder the rider seat See page 3 10 for rider seat removal and installation procedures Record the information on this label in the space provided This in formation will be needed when ordering spare par...

Page 100: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer...

Page 101: ...or the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or ren...

Page 102: ...rinted only as a reminder that maintenance work is required It is not acceptable proof of maintenance work CL 04E Maintenance interval Date of service Mileage Servicing dealer name and address Remarks...

Page 103: ...42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5K...

Page 104: ...CONSUMER INFORMATION 9 7 9 EAU02918 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5KS10 book Page 7 Tuesday November 5 2002 11 05 AM...

Page 105: ...CONSUMER INFORMATION 9 8 9 U5KS10 book Page 8 Tuesday November 5 2002 11 05 AM...

Page 106: ...airs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included...

Page 107: ...otection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you...

Page 108: ...High beam indicator light 3 2 Horn switch 3 3 I Identification numbers 9 1 Ignition circuit cut off system 3 16 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location 1 7...

Page 109: ...ng and lubricating 6 24 Tires 6 15 Tool kit 6 1 Troubleshooting 6 34 Troubleshooting chart 6 35 Turn signal indicator light 3 2 Turn signal light or tail brake light bulb replacing 6 33 Turn signal sw...

Page 110: ...PRINTED IN JAPAN 2002 11 2 7 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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