6-MONTH CHECKS
3-10
6-MONTH CHECKS
CHECKING THE AIR FILTER (YUM1A/
YUM2A)
1. Remove:
• Air filter
• Air filter element
Refer to “AIR FILTER CASE” on page 6-4.
NOTICE
The engine should never be run without the
air filter; excessive piston and/or cylinder
wear may result.
2. Check:
• Air filter “1”
• Air filter element “2”
Dirt/clogging/damage
→
Clean or replace.
3. Clean:
• Air filter element
a. Carefully wash the air filter element in sol-
vent.
WARNING
Never use low flash point solvents, such as
gasoline, to clean the air filter element. Such
solvents may cause a fire or an explosion.
b. After cleaning, squeeze the air filter ele-
ment to remove the excess solvent.
NOTICE
Do not twist the air filter element when
squeezing it.
c. Properly dispose of the used solvent.
d. Carefully wash the air filter element in
soap water.
e. Thoroughly rinse the air filter element with
water, and then let it dry.
NOTICE
Do not twist the air filter element when
squeezing it.
4. Install:
• Air filter element
• Air filter
Refer to “AIR FILTER CASE” on page 6-4.
NOTICE
• The “UP” mark on the air filter element
must face up. Also, ensure the profile
matches the housing.
• To prevent air leaks, make sure that the
sealing surface of the air filter is securely
seated in the case during installation.
CHECKING THE ENGINE COMPRESSION
PRESSURE (YUM1A/YUM2A)
Refer to “MEASURING THE COMPRESSION
PRESSURE” on page 5-1.
CHECKING THE SPARK PLUG (YUM1A/
YUM2A)
1. Disconnect:
• Spark plug cap
Refer to “CYLINDER HEAD AND ROCKER
ARMS” on page 5-6.
1
2
Summary of Contents for UMAX
Page 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
Page 2: ......
Page 6: ......
Page 8: ......
Page 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Page 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Page 43: ...TIGHTENING TORQUES 2 20...
Page 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Page 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Page 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Page 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Page 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Page 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Page 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Page 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Page 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Page 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Page 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Page 70: ...CABLE ROUTING 2 47...
Page 73: ......
Page 96: ...4 YEAR CHECKS 3 23...
Page 99: ......
Page 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Page 138: ...REAR SUSPENSION COMPONENTS 4 39...
Page 174: ...CRANKSHAFT AND PISTON 5 35...
Page 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Page 202: ...TRACTION MOTOR YUM2E 7 19...
Page 205: ......
Page 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Page 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Page 227: ...LIGHTING SYSTEM YUM2E 8 22...
Page 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Page 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Page 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Page 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Page 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
Page 315: ......
Page 316: ......