ELECTRICAL COMPONENTS (YUM2E)
8-72
Battery Charging
WARNING
Read and understand the owner’s manual
provided with your golf car’s battery charger
before charging batteries. Death or serious
personal injury can result from failing to
comply with the safety instructions in this
manual.
WARNING
Explosive hydrogen gas is produced while
batteries are being charged. Only charge
batteries in well ventilated areas (a minimum
of five air changes per hour is recommend-
ed). Death or serious personal injury can re-
sult from failing to comply with the safety
instructions in this manual.
To charge the batteries in your golf car, follow
the instructions contained in your battery char-
ger’s owner’s manual. The following is a sum-
mary of the charging steps.
1. Turn main switch to OFF position.
NOTICE
Always put the tow switch in the TOW posi-
tion before charging battery or damage to
the electrical system may result.
2. Lift up the seat and move the tow switch to
the TOW position.
3. With the charger properly connected and
grounded (see charger’s owner’s manual), in-
sert the DC output into the golf car recepta-
cle.
WARNING
Do not disconnect the DC output cord from
the battery receptacle when the charger is on
or an arc could occur that may cause an ex-
plosion. Death or serious personal injury can
result from failing to comply with the safety
instructions in this manual.
4. The charger will turn off automatically when
the batteries reach full charge.
5. After the charger has turned off, disconnect
the DC output plug from the golf car recepta-
cle by grasping the plug body and pulling the
plug straight out of the receptacle.
Specific Gravity Test
1. Do not add water at this time.
2. Apply a drop of electrolyte to the glass testing
area of the refractometer.
3. Take a reading and record it.
4. Check all cells in the battery.
5. Replace the vent caps and wipe off any elec-
trolyte that might have been spilled.
6. Adjust the readings to 26.7 °C (80 °F) as indi-
cated in the table 1 below:
Table 1
OFF
ON
Temperature
Satisfactory Uncorrected
Refractometer Reading
°C
°F
48.9
120
1.244
43.3
110
1.248
37.8
100
1.252
32.2
90
1.256
26.7
80
1.260
21.1
70
1.264
15.6
60
1.268
10
50
1.272
4.4
40
1.276
-1.1
30
1.280
Summary of Contents for UMAX
Page 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
Page 2: ......
Page 6: ......
Page 8: ......
Page 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Page 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Page 43: ...TIGHTENING TORQUES 2 20...
Page 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Page 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Page 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Page 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Page 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Page 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Page 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Page 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Page 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Page 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Page 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Page 70: ...CABLE ROUTING 2 47...
Page 73: ......
Page 96: ...4 YEAR CHECKS 3 23...
Page 99: ......
Page 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Page 138: ...REAR SUSPENSION COMPONENTS 4 39...
Page 174: ...CRANKSHAFT AND PISTON 5 35...
Page 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Page 202: ...TRACTION MOTOR YUM2E 7 19...
Page 205: ......
Page 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Page 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Page 227: ...LIGHTING SYSTEM YUM2E 8 22...
Page 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Page 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Page 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Page 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Page 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
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Page 316: ......