Yamaha TT-R50E Owner'S Manual Download Page 56 | Manualshive

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Perio

d

ic maintenance an

d

a

d

justment

7-13

7

EAU21385

Checkin

g

the throttle

g

rip free

play

The throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.

EAU21402

Valve clearance

The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.

1. Throttle grip free play

1

U2CJ83E0.book Page 13 Friday, June 26, 2015 10:36 AM

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Summary of Contents for TT-R50E

Page 1: ...NLEITUNG Read this manual carefully before oper ating this vehicle Il convient de lire attentivement ce manuel avant la première utilisation du véhicule Bitte lesen Sie diese Bedienungsanlei tung sorgfältig durch bevor Sie das Fahr zeug in Betrieb nehmen TT R50E MOTORCYCLE MOTO MOTORRAD ...

Page 2: ...DIC183 Original instructions Notice originale Originalbetriebsanleitung PRINTED IN CHINA 2015 06 ...

Page 3: ...Read this manual carefully before oper ating this vehicle OWNER S MANUAL TT R50E MOTORCYCLE TT R50E TT R50EG 2CJ F8199 83 E0 U2CJ83E0 book Page 1 Friday June 26 2015 10 36 AM ...

Page 4: ... the other relevant Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Manufacturer CHONGQING JIANSHEYAMAHA MOTOR CO LTD No 1 Huacheng Road B Zone Jiulongpo Park Jiu...

Page 5: ...is manual Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWA10032 Please read this manual carefully and comple...

Page 6: ...d available while they learn The adjusting screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle Parents should decide when to ad just the motorcycle for more power as their youngster s riding skills improve Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techni...

Page 7: ...h A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer TT R50E TT R50EG OWNER S MANUAL 2015 by Yamaha Motor Co Ltd 1st edition June 2015 All rights reserved Any reprinting o...

Page 8: ...e spark arrester 7 10 Adjusting the carburetor 7 11 Adjusting the engine idling speed 7 12 Checking the throttle grip free play 7 13 Valve clearance 7 13 Tires 7 14 Spoke wheels 7 15 Adjusting the clutch free play 7 16 Adjusting the brake lever free play 7 17 Adjusting the brake pedal free play 7 18 Checking the shift pedal 7 19 Checking the front and rear brake shoes 7 19 Drive chain slack 7 20 C...

Page 9: ...Table of contents Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Index 11 1 U2CJ83E0 book Page 2 Friday June 26 2015 10 36 AM ...

Page 10: ...contain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer For Canada 1 2 3 4 9 8 7 6 5 U2CJ83E0 book Page 1 Friday June 26 2015 10 36 AM ...

Page 11: ...Location of important labels 1 2 1 For Canada NOTICE 1P6 F151A 40 ATTENTION 1P6 F151A 50 3PT 2118K A1 1 2 3 4 5 6 U2CJ83E0 book Page 2 Friday June 26 2015 10 36 AM ...

Page 12: ...Regulations Ce système d allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada 3PT 2416E 10 THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE VÉHICULE EST UNE MOTOCYCLETTE À USAGE RESTREINT DONT L USAGE N EST PAS DESTINÉ AUX VOIES PUBLIQUES 7 8 9 U2CJ83E0 book Page 3 Friday June 26 2015 10 36 A...

Page 13: ...Location of important labels 1 4 1 For Europe 1 2 3 6 5 4 U2CJ83E0 book Page 4 Friday June 26 2015 10 36 AM ...

Page 14: ...0 5PG 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 1P6 2156A 10 TT R50E 2 5 kW 57 kg 3PT 2118K A1 5B6 2816R 00 5B6 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2015 EN16029 1 2 3 4 5 6 U2CJ83E0 book Page 5 Friday June 26 2015 10 36 AM ...

Page 15: ...e gear Use from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Adult supervision required for children Never use on paved roads Never carry passengers This unit contains high pressure nitrogen gas Mishandling can cause an explosion Do not incinerate puncture or open U2CJ83E0 book Page 6 Friday June 26 2015 10 36 AM ...

Page 16: ...the tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction Turn off the main switch after riding to avoid draining the battery U2CJ83E0 book Page 7 Friday June 26 2015 10 36 AM ...

Page 17: ...Location of important labels 1 8 1 For Oceania and South Africa 1 2 3 U2CJ83E0 book Page 8 Friday June 26 2015 10 36 AM ...

Page 18: ...Location of important labels 1 9 1 For Oceania and South Africa NOTICE 1P6 F151A 40 3PT 2118K A1 1 2 3 U2CJ83E0 book Page 9 Friday June 26 2015 10 36 AM ...

Page 19: ...e to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed for off road use only therefore it is il legal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be il...

Page 20: ...the engine Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The ...

Page 21: ...o the motorcy cle as possible Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability Shifting weights can create a sud den imbalance Make sure that accessories are securely attached to the motorcycle before riding Check accessory mounts fre ...

Page 22: ...y must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle Wind may at tempt to lift the motorcycle or the motorcycle may become unstable in cross winds Certain accessories can dis place the operator from his or her normal riding position This improper position limits the freedom of movement of the operator a...

Page 23: ... to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not ...

Page 24: ...1 2 3 4 5 7 6 1 Fuel cock page 4 8 2 Throttle stop screw page 7 12 3 Air filter element page 7 9 4 Fuse page 7 28 5 Battery page 7 26 6 Engine oil drain bolt page 7 7 7 Shift pedal page 4 3 U2CJ83E0 book Page 1 Friday June 26 2015 10 36 AM ...

Page 25: ...ight view 4 6 5 3 2 1 1 Seat page 4 9 2 Fuel tank cap page 4 4 3 Spark plug cap page 7 6 4 Brake pedal page 4 4 5 Clutch adjusting screw page 7 16 6 Engine oil filler cap page 7 7 U2CJ83E0 book Page 2 Friday June 26 2015 10 36 AM ...

Page 26: ...s and instruments 1 4 5 2 6 3 1 Engine stop switch page 4 1 2 Starter choke lever page 4 9 3 Main switch page 4 1 4 Brake lever page 4 3 5 Throttle grip page 7 13 6 Start switch page 4 1 U2CJ83E0 book Page 3 Friday June 26 2015 10 36 AM ...

Page 27: ...is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU1234H Handlebar switches Left Right EAU12661 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12713 Start switch Push this switc...

Page 28: ...on a To decrease the maximum engine power available and the maximum speed of the motorcycle turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA14404 Improper adjustment of the speed limiter could cause improper throttle operation You could lose control have an accident or be injured Do not turn the adjusting screw out more than 28 mm 1 1 in Always make sure the throttle grip ...

Page 29: ...hift pedal is located on the left side of the motorcycle Neutral is at the bottom position EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip 1 Shift pedal 2 Neutral position 1 Brake lever 1 U2CJ83E0 book Page 3 Friday June 26 2015 10 36 AM ...

Page 30: ...3183 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clockwise WARNING EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Brake pedal 1 1 Fuel tank cap 1 U2CJ83E0 book Page 4 Friday June 26 2015 10 36 AM ...

Page 31: ...teriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with ...

Page 32: ...methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems For Oceania and South Africa NOTICE ECA11401 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves ...

Page 33: ...414 Fuel tank breather hose Before operating the motorcycle Check the fuel tank breather hose connection Check the fuel tank breather hose for cracks or damage and replace it if necessary Make sure that the fuel tank breather hose is not blocked and clean it if necessary 1 Fuel tank breather hose U2CJ83E0 book Page 7 Friday June 26 2015 10 36 AM ...

Page 34: ...the engine is not run ning ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling 1 Arrow mark positioned over OFF 1 Arrow mark positioned over ON 1 A...

Page 35: ...b to turn off the starter choke EAU13962 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Insert the projections on the front of the seat into the seat holders as shown 2 Place the seat in the original posi tion and then tighten the bolts TIP Make sure that the seat is properly se cured before riding 1 Starter choke lever 1 a b 1 Bolt 1 Projection 2 Seat ho...

Page 36: ...ly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU68810 Starting circuit cut off system The starting circuit cut off system pre vents starting when the transmission is in gear Periodically check the operation of the starting circuit cut off system accord ing to the following procedure TIP This check...

Page 37: ...neutral position 7 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer WARNING If a malfunction is noted have a Yamaha dealer ch...

Page 38: ...oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 7 Front brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 7 17 7 19 Rear brake Check operation Check pedal free play Adjust if necessary 7 18 7 19 Throttle grip Make sure that operation is smooth Check throttle grip free play If necessary have...

Page 39: ...ng point if necessary 7 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Engine stop switch Check operation 4 1 ITEM CHECKS PAGE U2CJ83E0 book Page 2 Friday June 26 2015 10 36 AM ...

Page 40: ...y to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neutral position WARNING EWA14411 Be sure to shift the transmission into neutral before starting the engine Never ride with the sidestand down 4 Turn the starter choke on and completely close the throttle 5 Start the engine by pushing the start switch 6 When the engine is warm turn the starter choke off T...

Page 41: ...itions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel NOTICE ECA15442 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the...

Page 42: ...tant to accustom the rider to the motorcycle during this time Please read the fol lowing information carefully Since the engine is brand new do not put an excessive load on it for the first 5 hours of operation The various parts in the engine wear and polish them selves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in e...

Page 43: ...nce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U2CJ83E0 book Page 4 Friday June 26 2015 10 36 AM ...

Page 44: ...maintain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clo...

Page 45: ...he services relat ed to emissions control are grouped separately These services require specialized data knowledge and equipment Maintenance replace ment or repair of the emission control devices and systems may be per formed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services U2CJ83E0 book Page 2 Fr...

Page 46: ...rk plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clear ance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather system Check ventilation hose for cracks or damage and drain any deposits Replace if necessary 6 Carburetor Check engine idling speed and starter operation Adjust if necessary 7 Exhaust system Check fo...

Page 47: ... Adjust brake pedal free play and replace brake shoes if nec essary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 6 Wheel bearings Check bearings for smooth op eration Replace if necessary 7 Swingarm pivot bearings Check bearing assemblies for looseness Moderatel...

Page 48: ...oap based grease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for grease leakage Replace if necessary 15 Shock absorber as sembly Check operation and for oil leakage Replace if necessary 16 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 17 Throttle grip Check operation Check throttle g...

Page 49: ...ark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for elect...

Page 50: ...ition the oil must be changed at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the eng...

Page 51: ...il and then install and tighten the oil filler cap NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crank...

Page 52: ... mesh with solvent and then wipe the solvent off 4 Clean the sponge material with solvent and then squeeze the re maining solvent out WARNING Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10432 NOTICE To avoid damaging the foam material handle it gently and carefully and do not twist or wring it ECA10512...

Page 53: ...EAU40422 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10981 Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the spark arreste...

Page 54: ...djustments should be left to a Yamaha dealer who has the nec essary professional knowledge and ex perience The adjustment described in the following section however may be serviced by the owner as part of rou tine maintenance NOTICE ECA10551 The carburetor has been set and ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor ...

Page 55: ...t 1000 2000 r min while occasionally revving it to 4000 5000 r min TIP The engine is warm when it quickly re sponds to the throttle 3 Check the engine idling speed and if necessary adjust it to specification by turning the throt tle stop screw To increase the en gine idling speed turn the screw in direction a To decrease the en gine idling speed turn the screw in direction b TIP If the specified i...

Page 56: ...e grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle grip free play 1 U2CJ83E0 book Page 13...

Page 57: ... each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha dealer replace the tire immediately Tire information This model is equipped with tube tires Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carc...

Page 58: ... in damage to the motorcycle and injury to the rider EAU21944 Spoke wheels WARNING EWA10611 The wheels on this model are not designed for use with tubeless tires Do not attempt to use tubeless tires on this model To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends w...

Page 59: ...the clutch adjusting screw in direction a until resis tance is felt and then turn it 1 8 turn in direction b 4 Tighten the locknut to the speci fied torque TIP When tightening the locknut hold the clutch adjusting screw with a screw driver so that it does not turn together with the locknut 5 Install the clutch adjusting screw cover by installing the screws 1 Screw 2 Clutch adjusting screw cover 1 ...

Page 60: ...e play turn the brake lever free play adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direction b WARNING EWA10651 If proper adjustment cannot be ob tained as described have a Yamaha dealer make this adjustment 1 Brake lever free play Brake lever free play 10 0 20 0 mm 0 39 0 79 in 1 Brake lever free play adjusting nut 1 1 a b U2...

Page 61: ...ng nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA14821 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obtained as described have a Yamaha dealer make this ad justment 1 Brake pedal free play Brake pedal free play 10 0 20...

Page 62: ...ntenance and lubrication chart Each brake is provid ed with a wear indicator which allows you to check the brake shoe wear with out having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indica tor reaches the wear limit line have a Yamaha dealer replace the brake shoes as a ...

Page 63: ...play adjusting nut axle nut and lock nut at each end of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc tion a To loosen the drive chain turn the adjusting nut at each end of the swingarm in direction b and then push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital part...

Page 64: ...lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Remove all dirt and mud from the drive chain with a brush or cloth TIP For a thorough cleaning have a Yamaha dealer remove the drive chain and...

Page 65: ...2 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly...

Page 66: ...e lever pivot should be lubricated if nec essary EAU23185 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricat ed if necessary Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease U2CJ83E0 book Page 23 Friday June 26 2015 10 36 AM ...

Page 67: ...up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grea...

Page 68: ... check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubricatio...

Page 69: ... the electro lyte or to add distilled water However the battery coupler connection needs to be checked to make sure that it is securely connected WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol...

Page 70: ...n stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF before discon necting the coupler ECA16323 2 If the battery will be stored f...

Page 71: ...a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 6 Connect the battery coupler 7 Install the battery cover by install ing the bolts 8 Install the seat 9 Turn the key to ON 10 If the fuse immediately blows again have a Yamaha dealer check the electrical...

Page 72: ...f the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24361 Front wheel EAU56364 To remove the front wheel WARNING EWA...

Page 73: ...between the fork legs 2 Insert the wheel axle from the right side TIP Make sure that the slot in the brake shoe plate fits over the retainer on the fork leg 3 Lower the front wheel so that it is on the ground and then put the sidestand down 4 Install the washer and axle nut and then tighten the axle nut to the specified torque 1 Brake cable 2 Brake camshaft lever 3 Brake lever free play adjusting ...

Page 74: ... check for proper fork operation 8 Install each front fork leg guard by installing the bolts EAU25081 Rear wheel EAU56732 To remove the rear wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Loosen the axle nut 2 Remove the brake pedal free play adjusting nut and then discon nect the brake rod from the brake camshaft lever Tightening tor...

Page 75: ...The drive chain does not need to be disassembled in order to remove and install the wheel 7 Remove the wheel To install the rear wheel 1 Install the drive chain onto the rear sprocket lift the rear wheel off the ground and then install the wheel by inserting the wheel axle togeth er with the drive chain puller from the right side TIP Make sure that the slot in the brake shoe plate fits over the re...

Page 76: ...r The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they...

Page 77: ...ons and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good 3 Ignition Wet Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check the vehicle Open the throttle halfway and operate the electric sta...

Page 78: ...all appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including t...

Page 79: ...orcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quality plastic polishing compound af ter washing After normal...

Page 80: ...8 Let the motorcycle dry completely before storing or covering it WARNING EWA14502 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the tires If necessary wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior NOTICE ECA10801 Apply spray oil and wax s...

Page 81: ...g and the fuel from deteriorating 5 Perform the following steps to protect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next...

Page 82: ...ce and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 7 26 TIP Make any necessary repairs before storing the motorcycle U2CJ83E0 book Page 5 Friday June 26 2015 10 36 AM ...

Page 83: ...em Electric starter Lubrication system Wet sump Engine oil Recommended brand YAMALUBE SAE viscosity grades 10W 40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 0 80 L 0 85 US qt 0 70 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 3 1 L 0 8 US gal ...

Page 84: ...t wheel Wheel type Spoke wheel Rim size 10x1 40 Rear wheel Wheel type Spoke wheel Rim size 10x1 40 Front brake Type Mechanical leading trailing drum brake Rear brake Type Mechanical leading trailing drum brake Front suspension Type Telescopic fork Spring Coil spring Wheel travel 96 mm 3 8 in Rear suspension Type Swingarm Spring Coil spring Shock absorber Hydraulic damper Wheel travel 71 mm 2 8 in ...

Page 85: ...ed Factors that in fluence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent processes and the length of time for which an operator is exposed to the noise Also the permis sible exposure level can vary from country This information however will enable the user of the machine to make a...

Page 86: ...tification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU26481 Model label ...

Page 87: ...Control Informa tion label For Canada The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Vehicle Emission Control Information label 1 U2CJ83E0 book Page 2 Friday June 26 2015 10 36 AM ...

Page 88: ...Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Matte color caution 8 1 Model label 10 1 P Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 9 Shifting 6 2 Shift pedal 4 3 Shift pedal checking 7 19 Sidestand 4 10 Sidestand checking and lubricating 7 24 Spark arrester cleaning 7 10 Spark plug checking 7 6 Specifications 9 1 Speed limiter 4 2 Starter cho...

Page 89: ...U2CJ83E0 book Page 2 Friday June 26 2015 10 36 AM ...

Page 90: ... can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS PRI...

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