Yamaha TT-R110E 2021 Owner'S Manual Download Page 73

Page: 73 / 90

Perio

ic maintenance an

justment

7-31

3. Insert the wheel axle from the right

side, and then install the washer
and the axle nut.

4. Lower the front wheel so that it is

on the ground, and then put the
sidestand down.

5. Tighten the axle nut to the speci-

fied torque.

6. Adjust the brake lever free play.

(See page 7-18.)

7. While applying the front brake,

push down hard on the handlebar
several times to check for proper
fork operation.

EAU25081

Rear wheel

EAU56801

To remove the rear wheel

WARNING

EWA10822

To avoi

injury, securely support the

vehicle so there is no

er of it

fallin

over.

1. Disconnect the brake torque rod

from the brake shoe plate by re-
moving the cotter pin, the nut and
the bolt.

2. Remove the brake pedal free play

adjusting nut, and then discon-
nect the brake rod at the brake
camshaft lever.

1. Slot
2. Retainer

htenin

torque:

Axle nut:

35 N·m (3.5 kgf·m, 26 lb·ft)

1. Brake torque rod
2. Cotter pin
3. Brake torque rod bolt and nut
4. Brake shoe plate

UB5186E0.book Page 31 Wednesday, April 22, 2020 9:11 AM

Summary of Contents for TT-R110E 2021

Page 1: ...NLEITUNG Read this manual carefully before oper ating this vehicle Il convient de lire attentivement ce manuel avant la premi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanlei tung sorg...

Page 2: ...DIC183 Original instructions Notice originale Originalbetriebsanleitung PRINTED IN JAPAN 2020 05 0 6 1 CR E F G...

Page 3: ...Read this manual carefully before oper ating this vehicle OWNER S MANUAL TT R110E MOTORCYCLE TT R110E TT R110EM B51 28199 86 E0 UB5186E0 book Page 1 Wednesday April 22 2020 9 11 AM...

Page 4: ...uirements of Directive 2006 42 EC If applicable and to the other relevant Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Di...

Page 5: ...cements in product design and quality There fore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcy...

Page 6: ...etermine that the child has the ability to operate the motorcycle safely Motorcycles are single track vehicles Their safe use and operation are de pendent upon the use of proper riding techniques as w...

Page 7: ...WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other...

Page 8: ...park plug 7 7 Engine oil 7 8 Cleaning the air filter element 7 10 Cleaning the spark arrester 7 12 Adjusting the carburetor 7 13 Adjusting the engine idling speed 7 14 Checking the throttle grip free...

Page 9: ...rage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Reporting safety defects For CANADA customers 10 3 Index 11 1 UB5186E0 bo...

Page 10: ...ontain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 11: ...ressure should be set as follows FRONT REAR 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi 3RV 21668 B0 INFORMATION SUR LES PNEUS La pression des pneus froid doit normalement tre r gl e comme...

Page 12: ...SE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE V HICULE EST UNE MOTOCYCLETTE USAGE RESTREINT DONT L USAGE N EST PAS DESTIN AUX VOIES PUBLIQUES 3PT 2416E 10 3PT 2118K A1 CAN ICES 2 NMB...

Page 13: ...Location of important labels 1 4 1 For Europe 4 1 2 5 3 UB5186E0 book Page 4 Wednesday April 22 2020 9 11 AM...

Page 14: ...16R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 4AA 22259 40 5B6 2156A 10 TT R110E 5 4 kW 72 kg 5B6 2816R 00 5B6 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2020 EN16029 1 2 4 5 3...

Page 15: ...ear Use from 6 years old Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death Adult supervision required for children Never use on paved roads Never...

Page 16: ...tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death 1 2 3 Model Name Max Power Mass In...

Page 17: ...Location of important labels 1 8 1 For Oceania and South Africa 1 3 2 UB5186E0 book Page 8 Wednesday April 22 2020 9 11 AM...

Page 18: ...nd South Africa 4AA 22259 40 3PT 2118K A1 3RV 21668 A0 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 100 kPa 1 00 kgf cm2 15 psi 100 kPa 1 00 kgf cm2 15 psi 1 3 2 UB51...

Page 19: ...o make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation...

Page 20: ...engine Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or re...

Page 21: ...the motorcy cle as possible Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorc...

Page 22: ...ust be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle Wind may at tempt to lift the motorcycle or the motorc...

Page 23: ...solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for t...

Page 24: ...cock page 4 6 2 Starter choke lever page 4 7 3 Fuse page 7 29 4 Battery page 7 27 5 Clutch adjusting screw page 7 18 6 Engine oil drain bolt page 7 8 7 Shift pedal page 4 2 8 Throttle stop screw page...

Page 25: ...Spark arrester page 7 12 2 Seat page 4 8 3 Fuel tank cap page 4 3 4 Air filter element page 7 10 5 Spark plug cap page 7 7 6 Engine oil filler cap page 7 8 7 Brake pedal page 4 3 8 Kickstarter page 4...

Page 26: ...U63401 Controls and instruments 1 2 3 4 5 1 Engine stop switch page 4 1 2 Main switch page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 15 UB5186E0 book Page 3 Wednesday A...

Page 27: ...moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU1234M Handlebar switches Left Right EAU12662 Engine stop switch Set this switch to b...

Page 28: ...The shift pedal is located on the left side of the motorcycle Neutral is at the bottom position EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front b...

Page 29: ...183 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clockwise WARNING EWA11092 Mak...

Page 30: ...iorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never si...

Page 31: ...ause it can cause damage to the fuel system or vehicle perfor mance problems For Europe TIP This mark identifies the recom mended fuel for this vehicle as specified by European regulation EN228 Confir...

Page 32: ...engine is not run ning ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while ri...

Page 33: ...the lever in direction b to turn off the starter choke EAU37652 Kickstarter If the engine fails to start by pushing the start switch try to start it by using the kickstarter To start the engine fold...

Page 34: ...mbly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do...

Page 35: ...moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU68810 Starting circuit cut off system The starting c...

Page 36: ...utral position 7 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until che...

Page 37: ...Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 8 Front brake Check operation Lubricate cable if necessary Check lever free play Adjust i...

Page 38: ...point if necessary 7 24 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 25 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if nece...

Page 39: ...e engine stop switch is set to 3 Shift the transmission into the neutral position WARNING EWA14411 Be sure to shift the transmission into neutral before starting the engine Never ride with the sidesta...

Page 40: ...e shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel NOTICE ECA15442 Even with the transmi...

Page 41: ...nt to accustom the rider to the motorcycle during this time Please read the fol lowing information carefully Since the engine is brand new do not put an excessive load on it for the first 5 hours of o...

Page 42: ...e the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the veh...

Page 43: ...ntain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice h...

Page 44: ...ed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17312 Owner s tool kit The service informat...

Page 45: ...plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clear ance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather syst...

Page 46: ...ion Adjust brake pedal free play and replace brake shoes if nec essary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace...

Page 47: ...ap based grease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for oil leakage Replace if necessary 15 Shock absorber as sembly Ch...

Page 48: ...ner screws and then take the panel off To install the panel 1 Place the panel in the original po sition and then install the bolts and the quick fastener screws 2 Install the seat Panel B To remove th...

Page 49: ...rk plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a d...

Page 50: ...ged at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position A slight ti...

Page 51: ...ount of the recommended engine oil NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel...

Page 52: ...hart Clean or if necessary re place the air filter element more frequently if you are riding in unusually wet or dusty areas To clean the air filter element 1 Remove panel A See page 7 6 2 Remove the...

Page 53: ...sert the mesh and the sponge material into the air filter case NOTICE Make sure that the mesh and the sponge material are properly seated in the air fil ter case The engine should never be operated wi...

Page 54: ...ng exhaust components Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the spark arrester 1 Remove the tai...

Page 55: ...stments should be left to a Yamaha dealer who has the nec essary professional knowledge and ex perience The adjustment described in the following section however may be serviced by the owner as part o...

Page 56: ...1000 2000 r min while occasionally revving it to 4000 5000 r min TIP The engine is warm when it quickly re sponds to the throttle 3 Check the engine idling speed and if necessary adjust it to specific...

Page 57: ...rance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventua...

Page 58: ...of rider cargo and ac cessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be check...

Page 59: ...ible with a high quality product EAU21944 Spoke wheels WARNING EWA10611 The wheels on this model are not designed for use with tubeless tires Do not attempt to use tubeless tires on this model To maxi...

Page 60: ...play as shown Periodically check the brake lever free play and if necessary adjust it as fol lows 1 Slide the rubber cover back 2 Loosen the locknut at the brake le ver 3 To increase the brake lever f...

Page 61: ...riodically check the brake pedal free play and if necessary adjust it as fol lows To increase the brake pedal free play turn the brake pedal free play adjusting nut at the brake rod in direction a To...

Page 62: ...enance and lubrication chart Each brake is provid ed with a wear indicator which allows you to check the brake shoe wear with out having to disassemble the brake To check the brake shoe wear check the...

Page 63: ...age or breakage To prevent this from occurring keep the drive chain slack within the specified limits ECA10572 EAU40116 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the dr...

Page 64: ...tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motor...

Page 65: ...EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at th...

Page 66: ...lever pivot should be lubricated if nec essary EAU23185 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubri...

Page 67: ...move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM2701 Lubricati...

Page 68: ...times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285...

Page 69: ...he electro lyte or to add distilled water However the battery coupler needs to be checked and if necessary securely fastened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains s...

Page 70: ...stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the model will not be used for more than one month remove the battery...

Page 71: ...se precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motorcy cle is in a stable and level position be fore st...

Page 72: ...ng to the procedure in the previous section Supporting the motorcycle 5 Remove the axle nut and washer 6 Pull the wheel axle out 7 Remove the brake shoe assembly from the wheel hub by pulling it out 8...

Page 73: ...per fork operation EAU25081 Rear wheel EAU56801 To remove the rear wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Disconnect the brake t...

Page 74: ...tall the drive chain onto the rear sprocket 2 Lift the rear wheel off the ground and then install the drive chain puller and the wheel by inserting the wheel axle from the right side 3 Install the dri...

Page 75: ...r motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace...

Page 76: ...s and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good 3 Ignition Wet Dry There is compression There is no compression The engine does not start Have a Yamaha dealer...

Page 77: ...appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performanc...

Page 78: ...ycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the...

Page 79: ...Let the motorcycle dry completely before storing or covering it WARNING EWA14502 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the tires If nec...

Page 80: ...nd the fuel from deteriorating 5 Perform the following steps to protect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into...

Page 81: ...and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 7 27 TIP Make...

Page 82: ...A GBR GRC HRV HUN IRL ITA NLD NOR POL PRT S VK SVN SWE TUR Vibration on handlebar EN1032 ISO5008 Will not exceed 2 5 m s TT R110E_AUT BEL CHE CYP CZE DEU DNK ESP FIN F RA GBR GRC HRV HUN IRL ITA NLD N...

Page 83: ...e Size 3 00 12 4PR Manufacturer model CHENG SHIN C 803 Speed rating 120 km h 75 mph Tire air pressure measured on cold tires Front 100 kPa 1 00 kgf cm 15 psi Rear 100 kPa 1 00 kgf cm 15 psi Front whee...

Page 84: ...or not further pre cautions are required Factors that in fluence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number o...

Page 85: ...ication number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcy...

Page 86: ...trol Informa tion label For Canada The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as requi...

Page 87: ...a safety defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in individual problems be tween you your dealer or Yamaha Motor...

Page 88: ...nance emission control system 7 3 Matte color caution 8 1 Model label 10 1 P Panels removing and installing 7 6 Parking 6 4 Part locations 3 1 S Safety defects reporting For CANADA customers 10 3 Safe...

Page 89: ...UB5186E0 book Page 2 Wednesday April 22 2020 9 11 AM...

Page 90: ...ur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough te...

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Yamaha TT-R110E 2021, Owner'S Manual

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