background image

Perio

d

ic maintenance an

d

 a

d

justment

6-3

6

EAU71033

Perio

d

ic maintenance charts

TIP

Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools,
data, and technical skills.

From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).

The annual checks must 

b

e performe

d

 every year, except if a 

d

istance-

b

ase

d

 maintenance is performe

d

 in-

stea

d

.

EAU71051

Perio

d

ic maintenance chart for the emission control system

NO.

ITEM

CHECK OR MAINTENANCE JOB

ODOMETER READING

ANNUAL 

CHECK

1000 km 

(600 mi)

10000 km 

(6000 mi)

20000 km 

(12000 mi)

30000 km 

(18000 mi)

40000 km 

(24000 mi)

1

*

Fuel line

• Check fuel hoses for cracks or 

damage.

• Replace if necessary.

2

*

Spark plu

g

s

• Check condition.
• Adjust gap and clean.

• Replace.

3

*

Valve clearance

• Check and adjust.

Every 40000 km (24000 mi)

4

*

Fuel injection

• Check engine idle speed.

• Check and adjust synchroniza-

tion.

5

*

Exhaust system

• Check for leakage.
• Tighten if necessary.
• Replace gaskets if necessary.

UB4TE0E0.book  Page 3  Monday, December 9, 2019  3:53 PM

Summary of Contents for TRACER 700 2020

Page 1: ...before operating this vehicle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrum...

Page 2: ...Directive 2014 53 EU The full text of the EU declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 134 2 kHz The maximum radio fr...

Page 3: ...injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or...

Page 5: ...WNER S MANUAL 2020 by MBK INDUSTRIE 1st edition March 2020 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in Fra...

Page 6: ...Parking 5 4 Periodic maintenance and adjustment 6 1 Tool kit 6 2 Periodic maintenance charts 6 3 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication cha...

Page 7: ...ts 6 32 Replacing the license plate light bulb 6 32 Supporting the motorcycle 6 33 Troubleshooting 6 33 Troubleshooting chart 6 35 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Stor...

Page 8: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibili...

Page 9: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry...

Page 10: ...ycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessor...

Page 11: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep...

Page 12: ...s Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if e...

Page 13: ...rtment page 3 20 3 Tool kit page 6 2 4 Shift pedal page 3 13 5 Engine oil filler cap page 6 10 6 Engine oil drain bolt page 6 10 7 Engine oil level check window page 6 10 8 Engine oil filter cartridge...

Page 14: ...ttery page 6 29 3 Shock absorber assembly spring preload adjusting ring page 3 22 4 Fuel tank cap page 3 15 5 Headlight page 6 32 6 Coolant drain bolt page 6 14 7 Brake pedal page 3 14 8 Rear brake fl...

Page 15: ...3 2 Left handlebar switches page 3 12 3 Multi function meter unit page 3 6 4 Main switch steering lock page 3 2 5 Front brake fluid reservoir page 6 21 6 Right handlebar switches page 3 12 7 Throttle...

Page 16: ...p the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer en...

Page 17: ...harge do not leave the key in the on position without the engine running The headlight comes on automat ically when the engine is started The headlight will stay on until the key is turned to OFF even...

Page 18: ...This warning light comes on if the en gine oil pressure is low TIP When the vehicle is turned on the light should come on go off briefly and then remain on until the engine is start ed Otherwise have...

Page 19: ...the light does not come on initially when the vehicle pow er on or if the light remains on have a Yamaha dealer check the vehicle NOTICE ECA26820 If the MIL starts flashing reduce en gine speed to pr...

Page 20: ...ndicator light will stop flashing however the immobi lizer system is still enabled TIP When the vehicle is turned on the light will come on for a few seconds and go off Otherwise have a Yamaha dealer...

Page 21: ...To use the INFO switch move the TRIP INFO switch in direction b TIP To switch between kilometers and miles set the multi funtion display to the odometer and then turn the key to OFF Push and hold the...

Page 22: ...oblem is detected in the electrical circuit the fuel meter segments will flash repeatedly If this occurs have a Yamaha dealer check the vehicle Eco indicator This indicator comes on when the vehi cle...

Page 23: ...P When setting the hours and minutes push the TRIP switch briefly to in crease the increment value one by one or push and hold the switch to increase the increment value continuously Multi function di...

Page 24: ...eserve tripmeter manually it will reset au tomatically and disappear from the display after refueling and traveling 5 km 3 mi Fuel reserve tripmeter When the fuel level becomes low the last segment of...

Page 25: ...uel consumption since it was last reset The average fuel consumption can be set to either AVE_ _ _ km L AVE_ _ _ L 100 km when using kilometers To switch the fuel consumption units when the display is...

Page 26: ...emperature is below 9 C Lo will be displayed Brightness control mode The brightness level of the multi func tion meter unit panel can be adjusted To adjust the brightness 1 Turn the key to OFF 2 Push...

Page 27: ...the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn EAU68271 Start Engine stop switch To crank the engine with the starter set this sw...

Page 28: ...Trip info switch TRIP INFO This switch is used to make setting and display changes in the multi function meter unit See page 3 6 for more in formation EAU12823 Clutch lever To disengage the drivetrain...

Page 29: ...ol system which acts on the front and rear brakes independently Operate the brakes with ABS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake leve...

Page 30: ...is op erating However special tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performance of...

Page 31: ...n such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fue...

Page 32: ...asohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containin...

Page 33: ...he exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehic...

Page 34: ...fore riding EAUM3800 Helmet holding cable The helmet holder is located under the seat A helmet holding cable is provid ed in the owner s tool kit to secure a helmet to the helmet holder To secure a he...

Page 35: ...ng documents or other items in the storage compartment be sure to wrap them in a plastic bag so that they will not get wet When wash ing the vehicle be careful not to let any water enter the storage c...

Page 36: ...eload The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the higher the spring pre load the longer distance A is the lower the spring...

Page 37: ...t ing ring and a rebound damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload Turn the adjusting r...

Page 38: ...n tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not su...

Page 39: ...ealer for any service EAU84680 Luggage strap holders Use the indicated strap points to se cure luggage ties to the vehicle EAU70641 Auxiliary DC connector This vehicle is equipped with an auxil iary D...

Page 40: ...ct the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be...

Page 41: ...s stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not...

Page 42: ...nts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose...

Page 43: ...le grip free play and lubricate ca ble and grip housing 6 15 6 25 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Drive chain Check chain slack Adjust if necessary Check...

Page 44: ...ightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working...

Page 45: ...1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result...

Page 46: ...have a Yamaha dealer check the vehicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engine starts or after 5 s...

Page 47: ...celerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release t...

Page 48: ...iding style Consider the follow ing tips to reduce fuel consumption Shift up swiftly and avoid high en gine speeds during acceleration Do not rev the engine while shift ing down and avoid high engine...

Page 49: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while...

Page 50: ...intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do...

Page 51: ...EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 4...

Page 52: ...ntrol system Check control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40...

Page 53: ...00 km 24000 mi 3 Air filter case check hose Clean 4 Clutch Check operation Adjust 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check ope...

Page 54: ...14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Br...

Page 55: ...nd con necting arm pivoting points Check operation 25 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 26 Engine oil filter car tridge Replace 27 Cooling syste...

Page 56: ...two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 30 Throttle grip hous...

Page 57: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clea...

Page 58: ...check the engine oil level 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for severa...

Page 59: ...7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean e...

Page 60: ...o foreign mate rial enters the crankcase 10 Check the O ring for damage and replace it if necessary 11 Install and tighten the engine oil filler cap 12 Start the engine and then let it idle for severa...

Page 61: ...final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years of re search...

Page 62: ...oolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check th...

Page 63: ...filter check hose can be easily reached and should be frequently checked and cleaned if necessary To clean the air filter check hose 1 Remove the air filter check hose under the air filter case 2 Clea...

Page 64: ...e speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may caus...

Page 65: ...r who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal chara...

Page 66: ...roximately 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels...

Page 67: ...h lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 4 Tighten the locknut EAU37914 Checking the...

Page 68: ...a Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU...

Page 69: ...Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if ne...

Page 70: ...ys clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leaka...

Page 71: ...as other vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 40 0 mm 1 57 in the chain can damage the frame swingarm and other parts To prevent this fr...

Page 72: ...in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive ch...

Page 73: ...nt unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubri...

Page 74: ...dal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked befor...

Page 75: ...t Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen s...

Page 76: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely supp...

Page 77: ...dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion cha...

Page 78: ...ehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventiona...

Page 79: ...stem and possibly a fire EWA15132 1 Starter relay cover 2 Fuse box 3 Spare main fuse 4 Main fuse 2 3 4 1 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Fuel injection system fuse 5 Backup...

Page 80: ...le If the license plate light does not come on check and replace the bulb See page 6 32 NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU59890 Replacing the li...

Page 81: ...cur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedu...

Page 82: ...odic maintenance and adjustment 6 34 6 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UB4TE0E0 book Page 34 Monday December 9 2019 3 5...

Page 83: ...a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer c...

Page 84: ...opped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recom...

Page 85: ...ay be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main...

Page 86: ...h for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the win...

Page 87: ...nants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary...

Page 88: ...s will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure...

Page 89: ...filter cartridge replacement 2 30 L 2 43 US qt 2 02 Imp qt With oil filter cartridge replacement 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0...

Page 90: ...l disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ7S V...

Page 91: ...BER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle id...

Page 92: ...esearch statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection an...

Page 93: ...s related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the...

Page 94: ...low hose 3 18 Fuel tank cap 3 15 Fuses replacing 6 31 H Handlebar switches 3 12 Hazard lights switch 3 12 Helmet holding cable 3 19 High beam indicator light 3 3 Horn switch 3 12 I Identification numb...

Page 95: ...ool kit 6 2 Troubleshooting 6 33 Troubleshooting chart 6 35 Turn signal indicator lights 3 3 Turn signal switch 3 12 V Valve clearance 6 16 Vehicle identification number 9 1 Vehicle lights 6 32 W Whee...

Page 96: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM...

Page 97: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM...

Page 98: ...PRINTED IN FRANCE 2020 03 E PANTONE285C MBK Industrie Z I de Rouvroy 02100 Saint Quentin SAS au capital de 14 000 000 Original instructions...

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