CRANKCASE
5-89
EAS25540
CRANKCASE
Separating the crankcase
Order
Job/Parts to remove
Q’ty
Remarks
Engine
Refer to “ENGINE REMOVAL” on page 5-1.
Camshafts
Refer to “CAMSHAFTS” on page 5-14.
Pistons
Refer to “CYLINDERS AND PISTONS” on
page 5-45.
Left balancer driven gear housing
Refer to “CLUTCH” on page 5-50.
Shift shaft
Refer to “SHIFT SHAFT” on page 5-70.
Generator rotor
Refer to “GENERATOR AND STARTER
CLUTCH” on page 5-72.
1
Neutral switch
1
2
Oil pipe 3
1
3
Oil strainer
2
4
Oil delivery pipe 3
1
5
Engine oil pump driven gear stopper
1
6
Engine oil pump driven gear
1
7
Oil baffle plate (left crankcase)
1
8
Left crankcase
1
9
Dowel pin
2
New
1
11
9
4
5
6
2
(5)
7
3
13
8
9
10
12
T
R
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
24 Nm (2.4 m
•
kg, 17 ft
•
Ib)
R
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
R
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
R
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
R
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
3
New
T
R
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
LS
New
LT
New
New
LS
New
New
(6)
LS
LT
LT
R
43 Nm (4.3 m
•
kg, 31 ft
•
Ib)
(4)
LS
LT
(4)
(4)
(8)
LT
T
R
10 Nm (1.0 m
•
kg, 7.2 ft
•
Ib)
LS
LT
Summary of Contents for ROADLINER XV19SW
Page 7: ......
Page 9: ......
Page 25: ...SPECIAL TOOLS 1 15...
Page 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 79: ...CABLE ROUTING 2 53...
Page 87: ...CABLE ROUTING 2 61...
Page 90: ......
Page 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 126: ......
Page 148: ...FRONT WHEEL 4 22...
Page 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Page 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Page 344: ......
Page 350: ...IGNITION SYSTEM 7 6...
Page 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Page 360: ...CHARGING SYSTEM 7 16...
Page 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Page 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Page 443: ......
Page 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...