Yamaha Road Star XV17ASX Owner'S Manual Download Page 70 | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-24

6

EAU22032

Adjusting the clutch lever free
play

The clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.

1. Loosen the locknut at the clutch le-

ver.

2. To increase the clutch lever free

play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free play,
turn the adjusting bolt in direction
(b).

3. If the specified clutch lever free

play could be obtained as de-
scribed above, tighten the locknut
and skip the rest of the procedure,
otherwise, proceed as follows.

4. Fully turn the adjusting bolt in di-

rection (a) to loosen the clutch ca-
ble.

5. Loosen the locknut further down

the clutch cable.

6. To increase the clutch lever free

play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).

7. Tighten both locknuts.

1. Locknut (clutch lever)

2. Clutch lever free play adjusting bolt
3. Clutch lever free play

3

1. Clutch lever free play adjusting nut (clutch

cable)

2. Locknut (clutch cable)

U5VN14E0.book Page 24 Tuesday, January 22, 2008 1:34 PM

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Summary of Contents for Road Star XV17ASX

Page 1: ...5VN 28199 14 XV17AWX C XV17ASX C XV17ATX C XV17ATSX C OWNER S MANUAL LIT 11626 21 68 ...

Page 2: ...EAU10041 U5VN14E0 book Page 1 Tuesday January 22 2008 1 34 PM ...

Page 3: ...cycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high st...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WAR...

Page 5: ...ECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change without notice U5VN14E0 book Page 2 Tuesday January 22 2008 1 34 PM ...

Page 6: ...a Motor Corporation U S A 1st edition January 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 21 68 AFFIX DEALER LABEL HERE U5VN14E0 book Page 3 Tuesday January 22 2008 1 34 PM ...

Page 7: ...rt for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 9 Canister for California only 6 10 Engine oil and oil filter cartridge 6 11 Transfer case oil 6 14 Cleaning the air filter element 6 16 Checking the throttle cable free play 6 17 Valve clearance 6 18 Tires For spoke wheel model 6 18 Tires For cast whee...

Page 8: ... 6 38 Troubleshooting 6 39 Troubleshooting chart 6 40 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9...

Page 9: ...ts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other mot...

Page 10: ...eld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or ex...

Page 11: ...g guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights ...

Page 12: ...equate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may f...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5VN14E0 book Page 5 Tuesday January 22 2008 1 34 PM ...

Page 14: ...SAFETY INFORMATION 1 6 1 2 3 XV17ATX XV17ATSX 1 5 6 4 7 XV17ATX XV17ATSX California only California only U5VN14E0 book Page 6 Tuesday January 22 2008 1 34 PM ...

Page 15: ...2220 Left view XV17AWX C XV17ASX C 1 2 3 4 5 1 Engine oil filler cap page 6 11 2 Battery page 6 33 3 Owner s tool kit page 6 1 4 Fuse box page 6 34 5 Shift pedal page 3 8 U5VN14E0 book Page 1 Tuesday January 22 2008 1 34 PM ...

Page 16: ... 2 2 XV17ATX C XV17ATSX C 1 2 3 4 5 1 Engine oil filler cap page 6 11 2 Battery page 6 33 3 Owner s tool kit page 6 1 4 Fuse box page 6 34 5 Shift pedal page 3 8 U5VN14E0 book Page 2 Tuesday January 22 2008 1 34 PM ...

Page 17: ...l tank page 3 9 3 Fuel tank cap page 3 9 4 Brake pedal page 3 8 5 Rear brake light switch page 6 25 6 Engine oil filter cartridge page 6 11 7 Air filter element page 6 16 8 Transfer case oil level check bolt page 6 14 9 Shock absorber assembly spring preload adjusting nut page 3 15 U5VN14E0 book Page 3 Tuesday January 22 2008 1 34 PM ...

Page 18: ...el tank cap page 3 9 4 Windshield page 3 12 5 Brake pedal page 3 8 6 Rear brake light switch page 6 25 7 Engine oil filter cartridge page 6 11 8 Air filter element page 6 16 9 Transfer case oil level check bolt page 6 14 10 Shock absorber assembly spring preload adjusting nut page 3 15 U5VN14E0 book Page 4 Tuesday January 22 2008 1 34 PM ...

Page 19: ... 4 5 6 7 1 Clutch lever page 3 7 2 Left handlebar switches page 3 6 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 6 6 Throttle grip page 6 17 7 Brake lever page 3 8 U5VN14E0 book Page 5 Tuesday January 22 2008 1 34 PM ...

Page 20: ... lever page 3 7 2 Left handlebar switches page 3 6 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 6 6 Throttle grip page 6 17 7 Brake lever page 3 8 U5VN14E0 book Page 6 Tuesday January 22 2008 1 34 PM ...

Page 21: ...AU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF wh...

Page 22: ...also equipped with a self diagnosis device for the fuel level de tection circuit If the fuel level detection circuit is defective the following cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If this occurs have a Yamaha dealer check the vehicle EAU11530 Engine trouble warning light This warning light com...

Page 23: ...to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock a self diagnosis device a brightness control mode NOTE Be sure to turn the key to ON before using the SELECT switch and RESET switch except for setting the brightness control mode Speedometer When the key is turned to ON the speedometer needle will sweep once across the speed range and then return to zer...

Page 24: ... switch to switch the display in the re verse order If the fuel level warning light comes on see page 3 2 the odometer display will automatically change to the fuel re serve tripmeter mode F TRIP and start counting the distance traveled from that point In that case push the side of the SELECT switch to switch the display between the various tripmeter and odometer modes in the following order F TRI...

Page 25: ...rious electrical cir cuits If any of those circuits are defective the engine trouble warning light will come on or flash and then the display will in dicate a two digit error code If the display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle CAUTION ECA11590 If the display indicates an error code the vehicle should be checked as soon as possible in o...

Page 26: ...t EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12430 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle 1 Dimmer switch 2 ...

Page 27: ...trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU42523 SELECT switch This switch is used to perform selec tions in the odometer tripmeter to set the clock and to set the brightness mode of the multi function meter unit See Multi function meter unit on page 3 3 for detailed information EAU42532 RESET switch Th...

Page 28: ...his motorcycle NOTE Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 1 Brake lever 1 Brake pedal U5V...

Page 29: ...he lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10130 Make sure that the fuel tank cap is properly installed before riding EAU13211 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown WARNING EWA108...

Page 30: ...l can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems EAU13443 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10860 The exhaust system is hot after op eration Make sure that the exhaust system has cool...

Page 31: ...EAU14152 Rider seat To remove the rider seat 1 Turn the key to OFF and then turn it to OPEN NOTE Do not push inward when turning the key 2 Pull the rider seat off To install the rider seat 1 Insert the projection on the rear of the rider seat into the seat holder as shown and then push the front of the seat down to lock it in place 2 Remove the key from the main switch if the motorcycle will be le...

Page 32: ...n trol and possibly an accident To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat EAU14580 Windshield XV17ATX C XV17ATSX C To suit the rider s preference the wind shield angle can be adjusted and the height can be changed to one of two positions To adjust the windshield angle 1 Loosen the bolts on each side of th...

Page 33: ... wise an accident or injury could result EAU14613 Saddlebags XV17ATX C WARNING EWA11111 Improper loading or overloading can cause loss of control and possibly an accident or personal injury See pages 1 5 and 6 18 for important loading and tire pressure informa tion Always securely close each saddlebag before riding Distribute weight evenly on each side of the motorcycle Do not exceed the load limi...

Page 34: ...riding Distribute weight evenly on each side of the motorcycle Do not exceed the load limit of 5 kg 11 lb for each sidecase Do not exceed the maximum load of 177 kg 390 lb for the ve hicle Do not exceed 120 km h 80 mi h when riding with luggage in the sidecases otherwise han dling could be affected Improp er loading poor tire or overall motorcycle conditions poor road surfaces or adverse weath er ...

Page 35: ...r attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Loosen the locknut 2 To increase the spring preload and thereby harden the suspension turn the adjusting nut in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting nut in direction b NOTE The spring preload setting is deter mined by me...

Page 36: ...lt from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber 1 Distance A Spring preload M...

Page 37: ... the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU44890 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the tran...

Page 38: ...and down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not be ridden until check...

Page 39: ... The accessory connected to the auxiliary DC connector should not be used with the engine turned off and the load must never exceed 36 W 3 A otherwise the battery may discharge WARNING EWA12531 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC con nector is not being used 1 Auxiliary DC connector 1 U5VN14E0 book Page 19 Tuesday January 22 200...

Page 40: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wo...

Page 41: ...er free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 25 6 26 6 26 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary a...

Page 42: ... operation is smooth Lubricate pedal pivoting points if necessary 6 29 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 30 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 30 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switche...

Page 43: ...r to stop the engine in case of a turnover To start the engine after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch EAU16242 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The t...

Page 44: ...starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt CAUTION ECA11130 For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hil...

Page 45: ...on into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear NOTE Always shift gears at the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into firs...

Page 46: ...onged operation above 1 2 throttle CAUTION ECA10891 After 1000 km 600 mi of operation the engine oil and transfer case oil must be changed and the oil filter cartridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally CAUTION ECA10270 If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU172...

Page 47: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER V...

Page 48: ...RNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5VN14E0 book Page 2 Tuesday January 22 2008 1 34 PM ...

Page 49: ...ace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary Every 16000 mi 25000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Exhaust system Check for leakage Tighten if necessary Replace gas...

Page 50: ...ble 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels for cast wheel models Check runout and for damage Replace if necessary 7 Wheels for spoke wheel mode...

Page 51: ...25000 km or 24 months Repack 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soap based grease lightly 16 Clutch lever pivot shaft Apply lithium soap based grease lightly 17 Shift pedal pivot shaft Apply lithium soap based grease lightly No ITEM ROUTINE INITIAL ODOME...

Page 52: ...soap based grease lightly 23 Engine oil Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 26 Front and rear brake switches Check operation No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or ...

Page 53: ...wo years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 28 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throt...

Page 54: ...To remove the panel Remove the bolt and then pull the pan el off as shown To install the panel Place the panel in the original position and then install the bolt EAU45670 Panel B To remove the panel 1 Remove panel A See page 6 8 2 Remove the bolts and then take the panel off as shown To install the panel 1 Place the panel in the original posi tion and then install the bolts 1 Panel A 2 Panel B 1 2...

Page 55: ... the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOTE If any spark plug show...

Page 56: ...available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap EAU19672 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check e...

Page 57: ...tes during the summer months and 20 minutes during the winter months If the engine is left idling for more than 20 minutes the engine will stall and the engine trouble warn ing light will come on but this is not a malfunction Simply turn the main switch to OFF and then back to ON to restart the engine and reset the engine trouble warn ing light 4 Wait a few minutes until the oil set tles remove th...

Page 58: ... warm it up for several minutes and then turn it off 3 Place an oil pan under the oil tank to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt to drain the oil from the crankcase NOTE Skip steps 7 9 if the oil filter cartridge is not being replaced...

Page 59: ...move the engine oil filler cap and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil lev el on the dipstick NOTE Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torques Engine o...

Page 60: ...rrect it if necessary 17 Install the rider seat EAU20042 Transfer case oil The transfer case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the transfer case oil level should be checked and the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart To check the transf...

Page 61: ...e 4 Remove the oil filler cap add the specified amount of the recom mended transfer case oil and then install and tighten the oil filler cap CAUTION ECA10870 Make sure that no foreign material enters the transfer case 5 Start the engine and let it idle for several minutes while checking the transfer case for oil leakage If oil is leaking immediately turn the en gine off and check for the cause 1 T...

Page 62: ...ghtly pull the air filter case out 3 Disconnect the hose 4 Remove the air filter case cover by removing the screws 5 Remove the air filter element by removing the screws and then dis connect the hose shown 6 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 1 Air f...

Page 63: ...10 Install the air filter case bolts 11 Push the air filter case onto the air filter case joint and then tighten the clamp screw EAU21382 Checking the throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 1 Hose 1 1 Hose 1 1 Throttle cable fr...

Page 64: ...re The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi e...

Page 65: ...ire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible wit...

Page 66: ...V17ATXC BRIDGE STONE G703M XV17ATX DUNLOP D404F XV17ATXC DUNLOP D404F Rear tire Size 150 80B16M C 71H Manufacturer model XV17ATX BRIDGESTONE G702E XV17ATXC BRIDGE STONE G702E XV17ATX DUNLOP D404 XV17ATXC DUNLOP D404 Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm XV17ASX 90 191 kg 198 421 lb XV17ASXC 90 191 kg 198 421 lb XV...

Page 67: ...motorcycle and distribute the weight evenly on both sides Adjust the suspension and tire air pressure with regard to the load Check the tire condition and air pressure before each ride Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact ...

Page 68: ... have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the ti...

Page 69: ... to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha ...

Page 70: ...d clutch lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 4 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 5 Loosen the locknut further down the clutch cable 6 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch l...

Page 71: ...here is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22271 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just bef...

Page 72: ...disc have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha deal...

Page 73: ...water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly ha...

Page 74: ...he measurement not ed in step 2 from the measurement noted in step 3 5 If the drive belt slack is incorrect have a Yamaha dealer adjust it EAU23091 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly...

Page 75: ... the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU44271 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U5VN14E0 book Page 29 Tuesday January 22 2008 1 34 PM ...

Page 76: ...nd lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommended ...

Page 77: ...be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying ...

Page 78: ...must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamah...

Page 79: ...act with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks fl...

Page 80: ...nals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU45660 Replacing the fus...

Page 81: ...to ON and turn on the electrical circuit in question to check if the device operates 4 If a fuse immediately blows again have a Yamaha dealer check the electrical system 1 Main fuse 2 Fuel injection system spare fuse 3 Fuel injection system fuse 1 Fuse box 1 2 3 1 1 Spare fuse 2 Signaling system fuse 3 Ignition fuse 4 Auxiliary DC connector fuse 5 Headlight fuse 6 Backup fuse for odometer and cloc...

Page 82: ...p flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thorough...

Page 83: ...es not come on have a Yamaha dealer check it EAU24210 Replacing a turn signal light bulb 1 Remove the turn signal lens by re moving the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION ECA10680 Do not overtighten the screw...

Page 84: ...erstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle st...

Page 85: ...ause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts ...

Page 86: ... Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine...

Page 87: ...the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Alwa...

Page 88: ...sily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well i...

Page 89: ... braking performance and cor nering behavior CAUTION ECA10950 Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what prod...

Page 90: ...hapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place th...

Page 91: ... month in order to prevent the tires from becoming degraded in one spot 6 Cover each muffler outlet with a plastic bag to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the batt...

Page 92: ...system Dry sump Engine oil Type YAMALUBE 4 20W 40 or SAE 20W 40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Transfer gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 40 L 0 42 US qt 0 35 Imp qt Air fil...

Page 93: ...Size 150 80B16M C 71H Manufacturer model XV17ASX BRIDGESTONE G702N XV17ASXC BRIDGESTONE G702N XV17ATSX BRIDGESTONE G702N XV17ATSXC BRIDGESTONE G702N XV17ATX BRIDGESTONE G702E XV17ATXC BRIDGESTONE G702E XV17AWX BRIDGESTONE G702N XV17AWXC BRIDGESTONE G702N Manufacturer model XV17ATX DUNLOP D404 XV17ATXC DUNLOP D404 Loading Maximum load XV17ASX 191 kg 421 lb XV17ASXC 191 kg 421 lb XV17ATSX 177 kg 390...

Page 94: ...er type Coil spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 110 0 mm 4 33 in Electrical system Ignition system TCI digital Charging system AC magneto Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headlight 12 V 60 W 5...

Page 95: ...SPECIFICATIONS 8 4 8 Auxiliary DC connector fuse 3 0 A Backup fuse 3 0 A Auto decompression fuse 15 0 A U5VN14E0 book Page 4 Tuesday January 22 2008 1 34 PM ...

Page 96: ...tification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and m...

Page 97: ... is affixed to the frame under the rider seat See page 3 11 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label U5VN14E0 book Page 2 Tuesday January 22 2008 1 34 PM ...

Page 98: ...nd if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Sevent...

Page 99: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exh...

Page 100: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or...

Page 101: ...RMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5VN14E0 book Page 6 Tuesday January 22 2008 1 34 PM ...

Page 102: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha mo...

Page 103: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warra...

Page 104: ... repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing p...

Page 105: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U5VN14E0 book Page 10 Tuesday January 22 2008 1 34 PM ...

Page 106: ... 9 1 L Labels location of 1 5 License plate light bulb replacing 6 38 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance periodic 6 1 Maintenance record 9 5 Matte color caution 7 1 Model label 9 2 Multi function meter unit 3 3 N Neutral indicator light 3 2 Noise regulation 9 4 P Panels removing and installing 6 8 Parking 5 4...

Page 107: ...ts 3 2 Turn signal light bulb replacing 6 37 Turn signal switch 3 6 V Valve clearance 6 18 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 33 Wheels 6 22 6 23 Windshield XV17ATX C XV17ATSX C 3 12 U5VN14E0 book Page 2 Tuesday January 22 2008 1 34 PM ...

Page 108: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 109: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 110: ...PRINTED IN JAPAN 2008 02 2 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD ...

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