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PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EBU21745
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
TIP
• For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
• For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month mainte-
nance intervals should still be followed.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
EBU21868
GENERAL MAINTENANCE AND LUBRICATION CHART
TIP
• For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
• For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month mainte-
nance intervals should still be followed.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichever
comes first
month
1
3
6
6
12
km (mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours
20
80
160
160
320
1
*
Fuel line
• Check fuel hoses for cracks or other damage, and re-
place if necessary.
√
√
√
2
Spark plug
• Check condition and clean, regap, or replace if nec-
essary.
√
√
√
√
√
3
*
Valves
• Check valve clearance and adjust if necessary.
√
√
√
√
4
*
Fuel injection
• Check and adjust engine idle speed.
√
√
√
√
√
5
*
Crankcase breather
system
• Check breather hose for cracks or other damage,
and replace if necessary.
√
√
√
6
*
Exhaust system
• Check for leakage and replace gasket(s) if neces-
sary.
• Check for looseness and tighten all screw clamps
and joints if necessary.
√
√
√
7
Spark arrester
• Clean.
√
√
√
8
*
Air induction system
• Check the air cut-off valve, reed valve, and hose for
damage.
• Replace any damaged parts if necessary.
√
√
√
√
√
Summary of Contents for RAPTOR YFM700RF 2015
Page 1: ...2015 SERVICE MANUAL YFM700RF YFM700RSF LIT 11616 28 28 2LS F8197 10 ...
Page 6: ......
Page 8: ......
Page 28: ...SPECIAL TOOLS 1 19 ...
Page 51: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS 1 4 3 1 2 3 4 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 2 3 A A A A 2 1 ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil delivery pipe 2 Oil filter 3 Oil pump ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 6 7 ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A 4 1 2 3 1 A ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 2 1 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Balancer 1 2 Crankshaft ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 37 B A C C D D C C A D D B 6 7 1 2 3 4 5 6 1 6 2 6 3 4 A B C D E ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 39 A B B 4 1 1 2 2 3 A B B A A B ...
Page 78: ...CABLE ROUTING 2 49 Rear fender top view 1 2 3 4 6 6 7 9 8 A 4 5 5 B 10 11 12 13 14 ...
Page 82: ...CABLE ROUTING 2 53 Front brake hose front and top view A B 1 2 3 C D E 2 3 2 2 ...
Page 84: ...CABLE ROUTING 2 55 Rear brake hose right side view A B B C 1 1 1 1 3 2 2 2 2 1 1 2 4 4 ...
Page 88: ...CABLE ROUTING 2 59 ...
Page 91: ......
Page 127: ...ELECTRICAL SYSTEM 3 36 1 a b ...
Page 128: ...ELECTRICAL SYSTEM 3 37 ...
Page 199: ......
Page 217: ...CAMSHAFT 5 18 T R Camshaft retainer bolt 10 Nm 1 0 m kg 7 2 ft lb ...
Page 272: ...TRANSMISSION 5 73 ...
Page 282: ...WATER PUMP 6 9 ...
Page 292: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 3 2 1 4 A ...
Page 299: ......
Page 309: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 313: ...CHARGING SYSTEM 8 14 ...
Page 317: ...LIGHTING SYSTEM 8 18 ...
Page 323: ...SIGNALING SYSTEM 8 24 ...
Page 353: ...FUEL INJECTION SYSTEM 8 54 ...
Page 357: ...FUEL PUMP SYSTEM 8 58 ...
Page 358: ...ELECTRICAL COMPONENTS 8 59 EAS27972 ELECTRICAL COMPONENTS 2 3 16 26 ...
Page 378: ...ELECTRICAL COMPONENTS 8 79 ...
Page 389: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 10 ...
Page 391: ......
Page 392: ......